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Insulated Concrete Forms Sustainable Construction Strategies
- 1. 09/10/09 Presentation title INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities Ann McLennan
- 4. Sustainable Construction We rely on Principles of Energy Efficiency 09/10/09 wood construction ICF construction http://www.cs-construction.com/icf-construction.htm INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 6. 09/10/09 Sustainable Construction: Site Waste Management INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 7. EPS Material & ICF Production 1. Pre-expansion Polystyrene granules are expanded by free exposure to steam to form larger beads, each consisting of a series of non-interconnecting cells. 2. Conditioning After expansion, the beads still contain small quantities of both condensed steam and pentane gas. As they cool, air gradually diffuses into the pores, replacing, in part, the other components. 3. Moulding The beads are moulded to form boards, blocks or customised products. The mould serves to shape and retain the pre-foam, and steam is again used to promote expansion. During moulding, the steam causes fusion of each bead to its neighbours, thus forming a homogeneous product. 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities 5 manufacturing stages
- 8. EPS Material & ICF Production 4. Shaping Following a short cooling period, the moulded block is removed from the machine, and after further conditioning, may be cut or shaped as required using hot wire elements or other appropriate techniques. 5. Post-production processing The finished product can be laminated with foils, plastics, roofing felt, fibre board or other facings such as roof or wall cladding material. 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 9. EPS/ ICF Assessments & Certifications Products: ETAG, CE, BBA, BRE, IPT, ABNT, INMETRO Processes: Carbon Foot-printing (CF), Life Cycle Assessment (LCA), Environmental Impact Assessment (EIA), Site Waste Management Program (SWMP) Buildings: BREEAM, LEED AQUA 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 10. ICF Product Certification: ETAG , CE, BBA, BRE,IPT, ABNT, INMETRO 09/10/09 ETAG 009 Edition June 2002 GUIDELINE FOR EUROPEAN TECHNICAL APPROVAL OF NON LOAD-BEARING PERMANENT SHUTTERING KITS/SYSTEMS BASED ON HOLLOW BLOCKS OR PANELS OF INSULATING MATERIALS AND SOMETIMES CONCRETE www.eota.be INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities www.eumeps.org/whiteb.htm
- 14. Insulated Concrete Form (ICF) Systems Design FOOTING DECK WALL ROOF 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 16. ICF Design: Wall systems -1 Post & Beam 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 17. ICF Design: Wall systems - 2 Waffle/Grid 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 18. ICF Design: Wall systems - 3 Flat Panel 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 19. ICF Design: Wall Systems Tall Walls Commercial 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 21. 09/10/09 http://www.quadlock.com INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 22. Some Benefits of ICF Systems Operational & HRM considerations 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 23. Speed of build 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities This house example 100m 2
- 24. Lightweight logistics 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 25. EPS & ICF Recycling – Energy & new products from waste 09/10/09 compacting densifying new product development INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 26. Supply chain & site management issues logistics & EPS/ICF recycling are interlinked 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 27. On-site training, E learning, Professional Accreditation, Reduced labour 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 28. 09/10/09 Luxury residence UK BREEAM - Code for Sustainable Homes 5 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 29. Freedom of design - Built on site 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 31. Code for Sustainable Homes 6 – actual CREO House BRE UK 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities http://www.insite09.com/progress-blog.jsp Outline Energy Strategy Envelope Walls - U value 0.15 W/m 2 k Roof -U value 0.15 W/m 2 k Windows -U value 0.16 W/m 2 k Air-tightness – 2.5 m 3 /m 2 /hr 50 Pa Low Impact heating/cooling & Power ASHP- air source heat pump MVHR & hot water - mechanical ventilation heat recovery PV Panels - photovoltaic
- 32. Easy engineering – Steel &/or fiber reinforcement 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 33. External finishes - Silicone render 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 34. External finishes – Render, wood, stone, aluminimum 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 35. External finishes EPS external insulation refurbishment with silicone render system 09/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
- 42. Thank You 09/10/09 download this presentation at www.slideshare.net visit us at www.buildicf.co.uk & www.noncongroup.com INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities
Editor's Notes
- Wall forms u-values vary Some ICF thicker on outside EPS leaf thickness from 50mm to 70mm
- 6 photos follow – large multiple elevation /use – Mexico, USA Forms vary in cavity size from 100mm to 300mm
- 13 slides follow - Beyond the obvious product benefits ( thought there are some slides for design, engieering etc… here) – logistics, recycling , waste management, fewer skilled labour, smaller crews, faster building
- 13 slides follow - Beyond the obvious product benefits ( thought there are some slides for design, engieering etc… here) – logistics, recycling , waste management, fewer skilled labour, smaller crews, faster building
- 7 pics of external finishing
- 1 slide here
- 2 slides
- Note NA , EU, UK roll out products before training KPIs need to be SMART – not just sales turnover