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Bulk Material Handling and Mining
Electrification Systems
2
3
Conductix-Wampfler – The Global Leader
in Energy and Data Transmission Systems
Who we are
Conductix-Wampfler is an international
company focused on energy and data
transmission systems for bulk material
handling and mining equipment. We also
serve the container handling, primary
metals processing, energy and offshore,
general material handling, logistics,
and automation industries.
Our Mission
We strive to keep your bulk handling
and mining operations up and running
24/7/365. We have been active in
the industry for over 65 years and
understand the needs of your business.
We work closely with you to build long-
term partnerships.
Products
Our reeling systems, festoon systems,
and energy guiding chains safely handle
cables and hoses under demanding
conditions. We are also specialists
in conductor bar systems, slip ring
assemblies, and crane controls. Our
products have been rigorously tested
and manufactured to high standards.
Systems are engineered to meet your
specifications and withstand the harsh
operating conditions in mines, bulk
storage facilities, and bulk terminals.
ISO9001:2008 Registered
Stackers, Reclaimers
Page 6
Portal Stackers, Radial Arm Stackers
Page 8
Tripper Conveyors, Traveling Hoppers, and Grabs
Page 10
Ship/Barge Loaders/Unloaders, Rail Car Dumpers
Page 12
Mobile Mining Machines
Page 14
Electrowinning Process Cranes
Page 16
Maintenance Areas
Page 18
Global Experience –
Local Service
Conductix-Wampfler’s worldwide sales
network supports our global and local
customers with reliable products and
customized solutions. We serve more
than 80 countries worldwide. Our expert
specialists, located in strategic “Cen-
ters of Excellence”, manage turnkey
projects as well as design, engineer, and
manufacture products. Our production is
supported by local manufacturing sites
around the world.
4
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Conductix-Wampfler Products –
Built to last under demanding conditions
Motor Driven Reels
For Cable and Hose Management
Corrosion Resistant 		
Conductor Bar Systems
For Process and Maintenance Cranes
Energy Guiding Chains
For Cable and Hose Management
Festoon Systems
For Cable and Hose Management
6
Conductix-Wampfler
keeps the world’s busiest stock yards
moving, whether at mine sites, bulk
ports, primary metal mills, or power
plants. We supply electrification for all
types of stackers and reclaimers:
• Bridge Reclaimers
• Bucket Wheel Reclaimers
• Radial Stackers
• Rotary Boom Stackers
• Stack Rakes
• Special Bulk Handling Machines
Energy Guiding Chains
For moving machines, we can
assemble energy chains in lateral
or circular configurations to reliably
manage hoses and cable.
Stackers, Reclaimers
Motor Driven Reels
For long travel, we supply rugged
magnetic coupler reels or the latest
in VFD controlled reeling systems.
These feature modular components
that stand up to demanding and dusty
environments. We also supply reels
designed for hazardous locations.
Spool Configurations:
• Monospiral
• Level Wind
• Bulk-wrap / Random Wind
Cable Festoon Systems
Rugged and reliable cable festoon
systems are available in a wide array
of configurations. These systems are
ideal for straight runs or in circular
configurations for rotating machines.
To save you time and money at the job
site, we can pre-assemble your festoon
in our factory before shipment.
Motor Driven Cable Reel
on a Stacker, Czech Republic
Level Wind Reel
on a Stacker/Reclaimer, USA
Motor Driven Cable Reel
on a Stack Rake, USA
Level Wind Reels on a Stacker/Reclaimer, Australia
Bulk Material Handling and Mining Electrification Systems
7
Festoon System
on a Stacker/Reclaimer, Australia
Motor Driven Cable Reel
on a Stacker, Australia
Motor Driven Cable Reel
on a Stacker/Reclaimer, Thailand
8
Conductix-Wampfler
keeps the busiest stock yards
operating at bulk ports and storage
facilities around the globe. We supply
electrification for specialized stackers
and reclaimers such as:
• Portal Stackers
• Radial Arm Stackers
• Rotating Stackers
• Gantry-type Stackers
• Bridge Reclaimers
and many other types
Motor Driven Reels
For long travel, we can supply rugged
magnetic coupler reels or the latest
VFD controlled reeling systems. These
feature modular components that
stand up to demanding and dusty
environments. We also supply reels
designed for hazardous locations.
Spool Configurations:
• Monospiral
• Level Wind
Portal Stackers, Radial Arm Stackers
Cable Festoon Systems
Rugged and reliable cable festoon
systems are available in a wide array
of configurations. These systems are
ideal for straight runs or in circular
configurations for rotating machines.
To save you time and money at the job
site, we can pre-assemble your festoon
in our factory before shipment.
Energy Guiding Chains
For moving machines, we can
assemble energy chains in lateral
or circular configurations to reliably
manage hoses and cable.
Motor Driven Reel
on a Portal Stacker, Russia
Motor Driven Cable Reel on a Portal Reclaimer, Australia
Motor Driven Cable Reel
on a Portal Stacker, USA
Festoon System
on a Bridge Reclaimer, Australia
Bulk Material Handling and Mining Electrification Systems
9
Motor Driven Cable Reels
on a Radial Stacker, United Kingdom
Festoon System
on a Circular Bridge Reclaimer, USA
Festoon System
on a Portal Stacker, Australia
Photo:BernardS.Jansen
10
Conductix-Wampfler
keeps your material flowing
with electrification systems designed
to power all types of tripper conveyors
and traveling hoppers.
Motor Driven Reels
For linear runs, we supply rugged
magnetic coupler reels that feature
modular components that stand
up to demanding applications.
Spool Configurations:
• Monospiral
• Level Wind
• Bulk-wrap / Random Wind
Tripper Conveyors, Traveling Hoppers, and Grabs
Cable Festoon Systems
For shorter runs and multiple cables,
reliable cable festoon systems are an
appropriate option. These systems
are ideal for straight runs and those
arranged in circular configurations
for rotating machines.
In addition to I-beam running systems,
we offer festoons that run on “diamond
track” (square rail) to reduce dust
accumulation.
To save you time and money at the job
site, we can pre-assemble your festoon
in our factory before shipment.
Festoon System
on a Bridge Crane with Grab, Germany
Festoon System
on a Tripper Conveyor, Venezuela
Motor Driven Cable and Hose Reels
on a Tripper Conveyor, Venezuela
Motor Driven Cable Reels on a Tripper Conveyor, Venezuela
Bulk Material Handling and Mining Electrification Systems
11
Motor Driven Cable Reel
on a Tripper, Chile
Festoon System
on a Conveyor, Chile
Festoon System
on a Traveling Hopper, Peru
12
Conductix-Wampfler
keeps the world’s busiest bulk ports
moving with electrification systems
that can handle seaside bulk handling
machinery.
We provide power for:
• Ship Loaders
• Ship Unloaders
• Barge Loaders
• Barge Unloaders
• Stock Yard Stackers/Reclaimers
In addition, we supply festoon systems
used for indexers on rail car dumper
systems.
Ship/Barge Loaders/Unloaders, Rail Car Dumpers
Motor Driven Reels
For long travel, we supply rugged
magnetic coupler reels featuring
modular components to withstand
the demanding ocean and river
environments. We also build reels with
the latest VFD control systems. Reels
are usually configured with Monospiral
Spools.
Cable Festoon Systems
Rugged and reliable cable festoon
systems are available in a wide array of
configurations. These systems are ideal
for straight runs as well as in a circular
configuration for rotating machines.
Festoon systems are ideal for the rail
car indexing systems used with car
dumper systems.
To save you time and money at the job
site, we can pre-assemble your festoon
in our factory before shipment.
Conductor Bar System
on a Rail Car Dumper, Australia
Motor Driven Cable Reel
on a Ship Unloader, France
Festoon System
on a Rail Car Dumper System, China
Motor Driven Cable Reels on a Ship Unloader, Germany
Bulk Material Handling and Mining Electrification Systems
13
Festoon System
on a Rail Car Dumper, Australia
Motor Driven Cable Reel
on a Ship Unloader, Korea
Motor Driven Cable Reels
on a Ship Loader, USA
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Conductix-Wampfler
keeps critical open pit and under-
ground mines running with extremely
reliable electrical components that
deliver power where and when you
need it. Our equipment can handle
the G-forces, vibrations, and tough
environments that today’s mining
equipment is subjected to.
We have become the supplier of choice
for mobile electrification components
such as:
Trailing Cable Reels for
• Electric Rope Shovels
• Rock Drills and Blasthole Drills
• Draglines
Mobile Mining Machines
Cable Reels and Energy
Guiding Chains for
• Shotcrete Machines
• Roof Bolters
• Tunnel Boring Machines (TBMs)
Slip Ring Assemblies for
• Electric Rope Shovels
• Rotary Boom Reclaimers
• Cable Reels
We build all the slip rings used in
Conductix-Wampfler Cable Reels and
can replace them in other reels.
Trailing Cable Reel
on a Blasthole Drill, Chile
Slip Ring Assembly
on an Electric Rope Shovel, Chile
Trailing Cable Reel
on a Blasthole Drill, USA
Slip Ring Assembly on an Electric Rope Shovel, Canada
Bulk Material Handling and Mining Electrification Systems
15
Motorized Cable Reel
on a Tunnel Boring Machine, India
Motor Driven Hose Reel
on a Shotcrete Machine, Spain
Motorized Cable Reel
on a Bucket Wheel Excavator, Germany
16
Conductix-Wampfler
provides specially configured
electrification systems for process
cranes operating in extremely corrosive
electrowinning environments. You can
rely on our conductor bar and festoon
systems to run reliably under the most
demanding conditions.
Hevi-Bar II Conductor Bar
With Dura-Coat Protection
Our unique “Dura-Coat” corrosion
protection for Hevi-Bar II greatly
increases the life of aluminum
components. This ceramic-based
coating is extremely resistant to
the types of corrosives found
in electrowinning facilities.
Hevi-Bar II features:
•	V-Contact bar for superior 		
	conductivity
•	Robust design for long life
•	Current capacities from 500
	 to 1500 amps and more
•	Insulator covers for standard, 	
	 medium, and high heat applications.
Bulk Material Handling and Mining Electrification Systems
Electrowinning Process Cranes
Cable Festoon Systems
Rugged and reliable cable festoon
systems are available in an array of
configurations. These systems are ideal
for all types of overhead bridge crane
power and control cabling.
Festoon hardware is available in either
galvanized or stainless steel depending
on the application.
To save you time and money at the job
site, we can pre-assemble your festoon
in our factory before shipment.
“Dura Coat” Conductor Bar System
on an Electrowinning Process Crane, Chile
Festoon System
on an Electrowinning Process Crane, Chile
Festoon System
on an Electrowinning Process Crane, Peru
Conductor Bar and Festoon System on an Electrowinning Process Crane, Chile
17
“Dura Coat” Conductor Bar System
on an Electrowinning Process Crane, Chile
“Dura Coat” Conductor Bar System
on an Electrowinning Process Crane, Chile
Finished Copper Sheets
Coming Off the Line
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Conductix-Wampfler
understands the importance of your
maintenance facilities. Hard working
mining and handling machinery must
be kept in excellent condition. To help
you do that, we offer an array of crane
electrification systems, power delivery
equipment, and crane control products.
Conductor Rails
We manufacture more conductor rails
than anyone in the world. Capacities
range from 100 amps to 1500 amps
and more – to power any crane
runway.
Cable Festoon Systems
Rugged and reliable cable festoon
systems are available in an array of
configurations. These systems are ideal
for bridge power and control cables for
all types of overhead cranes.
Maintenance Areas
Cable Reels
If you need a spring-driven cable
reel for drop lights, portable power
outlets, or to power a moving machine,
Conductix-Wampfler has what you
need.
Push Button Pendants
and Radio Remote
Controls
Conductix-Wampfler offers reliable,
ergonomic push button pendants
and radio controls for all your crane
operating needs.
Festoon System
on an EOT Crane, Czech Republic
Festoon System
on an EOT Crane, USA
Conductor Bars
on an EOT Crane, USA
Conductor Bar and Festoon System on an EOT Crane, Colombia
Bulk Material Handling and Mining Electrification Systems
19
Conductor Bar
on a Maintenance Crane, Chile
Push Button Pendant
on an EOT Crane, Australia
Radio Remote Control
on an EOT Crane, El Salvador
20
Mining and Bulk Handling Companies
We are Proud to Serve:
Equipment
Manufacturers and
Engineering Firms:
•	Atlas Copco
•	Bechtel
•	Cargotec
•	Caterpillar/ Bucyrus
	International
•	FAM
•	FLSmidth
• Fluor	
• Hatch
•	Joy Global/P&H Mining
•	Kinder Morgan
• Konecranes
•	Metso Minerals
•	Richmond
	 Engineering Works
•	River Consulting
•	Sandvik
•	Sinclair Knight Mertz
•	Tenova TAKRAF
•	ThyssenKrupp
•	WorleyParsons
•	ZPMC
Operators:
•	Alcoa
•	Arch Minerals
•	BHP Billiton
•	Drummond Coal
•	Fortescue Metals Group
•	Kennecott Copper
•	Phelps Dodge
•	Rheinbraun
•	Rio Tinto
•	Ruhrkohle AG
•	Southern Peru Copper
•	Sunco
•	US Borax
•	Xstrata
A few of the Mine
Sites We Serve:
•	Antamina
•	Cerro Colorado
•	Collahuasi
•	Cuajone
•	El Abra
•	El Tesoro
•	Escondida
•	Las Bambas
•	Los Pelambres
•	Michilla
•	Quebrada Blanca
•	Spence
•	Tintaya
•	Toquepala
•	Zaldivar
Bulk Material Handling and Mining Electrification Systems
Al
Al
Cu
CuCu
Cu
Cu
Cu
Cu Au
Au
Au
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Au
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Au
Fe
Fe
Fe
Pb
Pb Pb
Pb
Pb
Pb
Pb
Mn
Ni
Ni
Ni
Ni
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Ni
Ag
Ag
Ag
Ag
Ag
Ag
Ag
Ag
Ag
Zn Zn
Zn
Zn
Zn
Zn
Zn
Al
Al
Al
Cr
Cu
Cu
Cu
Cu
Au
Au
Au
Au
Au
Au
Au
Au
Au Fe
Fe
Fe
Fe
Fe
Fe
Pb
Pb
Mn
Mn
Ni
Pt
Ag
Ag
Ag
Ag
Ag
Sn
Sn
Sn
Zn
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... just a call away
Al
Cr
Cu
Au
Fe
Pb
Mn
Ni
Pt
Ag
Sn
Ti
Zn
Bauxite
Chromium
Copper
Diamonds
Al
Cr
Cu
Au
Fe
Pb
Mn
Ni
Pt
Ag
Sn
Ti
Zn
Gold
Iron
Lead
Manganese
Al
Cr
Cu
Au
Fe
Pb
Mn
Ni
Pt
Ag
Sn
Ti
Zn
Nickel
Platinum
Silver
Tin
Al
Cr
Cu
Au
Fe
Pb
Mn
Ni
Pt
Ag
Sn
Ti
Zn
Titanium
Zinc
Conductix-Wampfler – We move your business
Conductix-Wampfler Offices and Representatives
For contact information, please visit:
www.conductix.com
Serving the Mining and Bulk Handling Industry from Locations all Around the Globe
Al
Al
Al
Al
Al
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Al Al
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CrCr
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Cu
CuCu
Cu
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Cu
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Cu Cu
Cu
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Au
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Au
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Fe
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Fe
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Fe
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Fe
Fe
Fe
Fe
Fe
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Pb
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Mn
Mn
Mn
Mn
Mn
Mn
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Mn
Mn
Ni
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Pt
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Ag
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Sn
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TiTi
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Custom Services
you can count on!
Final Assembly
• Supervision of construction,
assembly, and mounting on site, or
• Complete installation by our trained
specialists
Service Agreement
• Regular maintenance and
inspections to increase the
operational life of your facility,
ensuring long-term performance
	 and availability
• All services required on site in the
event of an incident, including spare
parts and replacement materials
• Conductix-Wampfler service
agreements: The “Worry-Free
Package”
You can count on Conductix-Wampfler
to meet your specific service needs and
requirements. With our expert teams
everything is possible, from initial
design and development to long
term service contracts.
The more complex your system, the
greater your service life and operational
reliability expectations are and the more
sense it makes to take advantage of
our after-sales service.
When it comes to service, you can
count on Conductix-Wampfler
to perform!
The Turnkey Solution
As a system supplier, Conductix-
Wampfler offers you complete
turnkey solutions. This includes
the delivery of all necessary parts
and services to complete your project.
We consider qualified consulting,
project engineering of the complete
system, the choice and selection of
the right components, optimizing the
accessories, the adequate logistic
concept, and the commissioning on site
to be important elements of Conductix-
Wampfler’s business activities.
Planning and Development
• Definition of the application
parameters
• Selection of the proper components
for the required system, optimized
to your requirements, application
parameters, and environmental
factors
• Selection of the optimum energy
supply solution in cooperation with
you, our customer, as a function of
all considerations including cost,
service life, operating parameters,
installation, and site requirements
Conductix-Wampfler – Service
23
•	Deliver the best value in our industry 	
	 with the right systems technology 	
	 and service
•	Provide the best system durability 	
	 and lowest product life cycle costs
•	Meet your most demanding 	
	 requirements and conditions
•	Comply with stringent product quality 	
	 measures (we are ISO 9001:2008 	
	certified)
At Conductix-Wampfler, we will:
•	Supply the latest technical
	 solutions for bulk handling
	 and mining electrification
•	Optimize your system regardless
	 of which configuration you use
•	Provide state-of-the-art drive 	
	 systems for reels
Ten Good Reasons for Using Conductix-Wampfler
Energy  Data Transmission Systems:
•	Deliver on short notice and
	 provide fast assembly times
•	Offer worldwide, comprehensive
	 pre-sale and after-sale service
And last, but not least:
•	Apply our more than 65 years of 	
	 successful mining industry expertise
	 and experience to your project!
Conductix-Wampfler – We move your business
www.conductix.us
KAT0000-0017-US
Contact us for our Global Sales Offices
©Conductix-Wampfler|2013|SubjecttoTechnicalModificationsWithoutPriorNotice
USA / LATIN AMERICA
10102 F Street
Omaha, NE 68127
Customer Support
Phone	+1-800-521-4888
Fax	+1-800-780-8329
Phone	+1-402-339-9300
Fax	+1-402-339-9627
info.us@conductix.com
latinamerica@conductix.com
CANADA
18450 J.A. Bombardier
Mirabel, QC J7J 0H5
Customer Support
Phone	+1-800-667-2487
Fax	+1-800-442-9817
Phone	+1-450-565-9900
Fax	+1-450-851-8591
info.ca@conductix.com
MÉXICO
Calle Treviño 983-C
Zona Centro
Apodaca, NL México 66600
Customer Support
Phone	 (+52 81) 1090 9519
	 (+52 81) 1090 9025
	 (+52 81) 1090 9013
Fax	 (+52 81) 1090 9014
info.mx@conductix.com
BRAZIL
Rua Luiz Pionti, LT 05, QD. L -
Vila Progresso
Itu, São Paulo, Brasil
CEP: 13.313-534
Customer Support
Phone	 (+55 11) 4813 7330
Fax (+55 11) 4813 7330
	
info.br@conductix.com
©Conductix-Wampfler|2013|subjecttotechnicalmodificationswithoutpriornotice

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Brochure_-_Bulk_Material_Handling_and_Mining

  • 1. Bulk Material Handling and Mining Electrification Systems
  • 2. 2
  • 3. 3 Conductix-Wampfler – The Global Leader in Energy and Data Transmission Systems Who we are Conductix-Wampfler is an international company focused on energy and data transmission systems for bulk material handling and mining equipment. We also serve the container handling, primary metals processing, energy and offshore, general material handling, logistics, and automation industries. Our Mission We strive to keep your bulk handling and mining operations up and running 24/7/365. We have been active in the industry for over 65 years and understand the needs of your business. We work closely with you to build long- term partnerships. Products Our reeling systems, festoon systems, and energy guiding chains safely handle cables and hoses under demanding conditions. We are also specialists in conductor bar systems, slip ring assemblies, and crane controls. Our products have been rigorously tested and manufactured to high standards. Systems are engineered to meet your specifications and withstand the harsh operating conditions in mines, bulk storage facilities, and bulk terminals. ISO9001:2008 Registered Stackers, Reclaimers Page 6 Portal Stackers, Radial Arm Stackers Page 8 Tripper Conveyors, Traveling Hoppers, and Grabs Page 10 Ship/Barge Loaders/Unloaders, Rail Car Dumpers Page 12 Mobile Mining Machines Page 14 Electrowinning Process Cranes Page 16 Maintenance Areas Page 18 Global Experience – Local Service Conductix-Wampfler’s worldwide sales network supports our global and local customers with reliable products and customized solutions. We serve more than 80 countries worldwide. Our expert specialists, located in strategic “Cen- ters of Excellence”, manage turnkey projects as well as design, engineer, and manufacture products. Our production is supported by local manufacturing sites around the world.
  • 4. 4
  • 5. 5 Conductix-Wampfler Products – Built to last under demanding conditions Motor Driven Reels For Cable and Hose Management Corrosion Resistant Conductor Bar Systems For Process and Maintenance Cranes Energy Guiding Chains For Cable and Hose Management Festoon Systems For Cable and Hose Management
  • 6. 6 Conductix-Wampfler keeps the world’s busiest stock yards moving, whether at mine sites, bulk ports, primary metal mills, or power plants. We supply electrification for all types of stackers and reclaimers: • Bridge Reclaimers • Bucket Wheel Reclaimers • Radial Stackers • Rotary Boom Stackers • Stack Rakes • Special Bulk Handling Machines Energy Guiding Chains For moving machines, we can assemble energy chains in lateral or circular configurations to reliably manage hoses and cable. Stackers, Reclaimers Motor Driven Reels For long travel, we supply rugged magnetic coupler reels or the latest in VFD controlled reeling systems. These feature modular components that stand up to demanding and dusty environments. We also supply reels designed for hazardous locations. Spool Configurations: • Monospiral • Level Wind • Bulk-wrap / Random Wind Cable Festoon Systems Rugged and reliable cable festoon systems are available in a wide array of configurations. These systems are ideal for straight runs or in circular configurations for rotating machines. To save you time and money at the job site, we can pre-assemble your festoon in our factory before shipment. Motor Driven Cable Reel on a Stacker, Czech Republic Level Wind Reel on a Stacker/Reclaimer, USA Motor Driven Cable Reel on a Stack Rake, USA Level Wind Reels on a Stacker/Reclaimer, Australia Bulk Material Handling and Mining Electrification Systems
  • 7. 7 Festoon System on a Stacker/Reclaimer, Australia Motor Driven Cable Reel on a Stacker, Australia Motor Driven Cable Reel on a Stacker/Reclaimer, Thailand
  • 8. 8 Conductix-Wampfler keeps the busiest stock yards operating at bulk ports and storage facilities around the globe. We supply electrification for specialized stackers and reclaimers such as: • Portal Stackers • Radial Arm Stackers • Rotating Stackers • Gantry-type Stackers • Bridge Reclaimers and many other types Motor Driven Reels For long travel, we can supply rugged magnetic coupler reels or the latest VFD controlled reeling systems. These feature modular components that stand up to demanding and dusty environments. We also supply reels designed for hazardous locations. Spool Configurations: • Monospiral • Level Wind Portal Stackers, Radial Arm Stackers Cable Festoon Systems Rugged and reliable cable festoon systems are available in a wide array of configurations. These systems are ideal for straight runs or in circular configurations for rotating machines. To save you time and money at the job site, we can pre-assemble your festoon in our factory before shipment. Energy Guiding Chains For moving machines, we can assemble energy chains in lateral or circular configurations to reliably manage hoses and cable. Motor Driven Reel on a Portal Stacker, Russia Motor Driven Cable Reel on a Portal Reclaimer, Australia Motor Driven Cable Reel on a Portal Stacker, USA Festoon System on a Bridge Reclaimer, Australia Bulk Material Handling and Mining Electrification Systems
  • 9. 9 Motor Driven Cable Reels on a Radial Stacker, United Kingdom Festoon System on a Circular Bridge Reclaimer, USA Festoon System on a Portal Stacker, Australia Photo:BernardS.Jansen
  • 10. 10 Conductix-Wampfler keeps your material flowing with electrification systems designed to power all types of tripper conveyors and traveling hoppers. Motor Driven Reels For linear runs, we supply rugged magnetic coupler reels that feature modular components that stand up to demanding applications. Spool Configurations: • Monospiral • Level Wind • Bulk-wrap / Random Wind Tripper Conveyors, Traveling Hoppers, and Grabs Cable Festoon Systems For shorter runs and multiple cables, reliable cable festoon systems are an appropriate option. These systems are ideal for straight runs and those arranged in circular configurations for rotating machines. In addition to I-beam running systems, we offer festoons that run on “diamond track” (square rail) to reduce dust accumulation. To save you time and money at the job site, we can pre-assemble your festoon in our factory before shipment. Festoon System on a Bridge Crane with Grab, Germany Festoon System on a Tripper Conveyor, Venezuela Motor Driven Cable and Hose Reels on a Tripper Conveyor, Venezuela Motor Driven Cable Reels on a Tripper Conveyor, Venezuela Bulk Material Handling and Mining Electrification Systems
  • 11. 11 Motor Driven Cable Reel on a Tripper, Chile Festoon System on a Conveyor, Chile Festoon System on a Traveling Hopper, Peru
  • 12. 12 Conductix-Wampfler keeps the world’s busiest bulk ports moving with electrification systems that can handle seaside bulk handling machinery. We provide power for: • Ship Loaders • Ship Unloaders • Barge Loaders • Barge Unloaders • Stock Yard Stackers/Reclaimers In addition, we supply festoon systems used for indexers on rail car dumper systems. Ship/Barge Loaders/Unloaders, Rail Car Dumpers Motor Driven Reels For long travel, we supply rugged magnetic coupler reels featuring modular components to withstand the demanding ocean and river environments. We also build reels with the latest VFD control systems. Reels are usually configured with Monospiral Spools. Cable Festoon Systems Rugged and reliable cable festoon systems are available in a wide array of configurations. These systems are ideal for straight runs as well as in a circular configuration for rotating machines. Festoon systems are ideal for the rail car indexing systems used with car dumper systems. To save you time and money at the job site, we can pre-assemble your festoon in our factory before shipment. Conductor Bar System on a Rail Car Dumper, Australia Motor Driven Cable Reel on a Ship Unloader, France Festoon System on a Rail Car Dumper System, China Motor Driven Cable Reels on a Ship Unloader, Germany Bulk Material Handling and Mining Electrification Systems
  • 13. 13 Festoon System on a Rail Car Dumper, Australia Motor Driven Cable Reel on a Ship Unloader, Korea Motor Driven Cable Reels on a Ship Loader, USA
  • 14. 14 Conductix-Wampfler keeps critical open pit and under- ground mines running with extremely reliable electrical components that deliver power where and when you need it. Our equipment can handle the G-forces, vibrations, and tough environments that today’s mining equipment is subjected to. We have become the supplier of choice for mobile electrification components such as: Trailing Cable Reels for • Electric Rope Shovels • Rock Drills and Blasthole Drills • Draglines Mobile Mining Machines Cable Reels and Energy Guiding Chains for • Shotcrete Machines • Roof Bolters • Tunnel Boring Machines (TBMs) Slip Ring Assemblies for • Electric Rope Shovels • Rotary Boom Reclaimers • Cable Reels We build all the slip rings used in Conductix-Wampfler Cable Reels and can replace them in other reels. Trailing Cable Reel on a Blasthole Drill, Chile Slip Ring Assembly on an Electric Rope Shovel, Chile Trailing Cable Reel on a Blasthole Drill, USA Slip Ring Assembly on an Electric Rope Shovel, Canada Bulk Material Handling and Mining Electrification Systems
  • 15. 15 Motorized Cable Reel on a Tunnel Boring Machine, India Motor Driven Hose Reel on a Shotcrete Machine, Spain Motorized Cable Reel on a Bucket Wheel Excavator, Germany
  • 16. 16 Conductix-Wampfler provides specially configured electrification systems for process cranes operating in extremely corrosive electrowinning environments. You can rely on our conductor bar and festoon systems to run reliably under the most demanding conditions. Hevi-Bar II Conductor Bar With Dura-Coat Protection Our unique “Dura-Coat” corrosion protection for Hevi-Bar II greatly increases the life of aluminum components. This ceramic-based coating is extremely resistant to the types of corrosives found in electrowinning facilities. Hevi-Bar II features: • V-Contact bar for superior conductivity • Robust design for long life • Current capacities from 500 to 1500 amps and more • Insulator covers for standard, medium, and high heat applications. Bulk Material Handling and Mining Electrification Systems Electrowinning Process Cranes Cable Festoon Systems Rugged and reliable cable festoon systems are available in an array of configurations. These systems are ideal for all types of overhead bridge crane power and control cabling. Festoon hardware is available in either galvanized or stainless steel depending on the application. To save you time and money at the job site, we can pre-assemble your festoon in our factory before shipment. “Dura Coat” Conductor Bar System on an Electrowinning Process Crane, Chile Festoon System on an Electrowinning Process Crane, Chile Festoon System on an Electrowinning Process Crane, Peru Conductor Bar and Festoon System on an Electrowinning Process Crane, Chile
  • 17. 17 “Dura Coat” Conductor Bar System on an Electrowinning Process Crane, Chile “Dura Coat” Conductor Bar System on an Electrowinning Process Crane, Chile Finished Copper Sheets Coming Off the Line
  • 18. 18 Conductix-Wampfler understands the importance of your maintenance facilities. Hard working mining and handling machinery must be kept in excellent condition. To help you do that, we offer an array of crane electrification systems, power delivery equipment, and crane control products. Conductor Rails We manufacture more conductor rails than anyone in the world. Capacities range from 100 amps to 1500 amps and more – to power any crane runway. Cable Festoon Systems Rugged and reliable cable festoon systems are available in an array of configurations. These systems are ideal for bridge power and control cables for all types of overhead cranes. Maintenance Areas Cable Reels If you need a spring-driven cable reel for drop lights, portable power outlets, or to power a moving machine, Conductix-Wampfler has what you need. Push Button Pendants and Radio Remote Controls Conductix-Wampfler offers reliable, ergonomic push button pendants and radio controls for all your crane operating needs. Festoon System on an EOT Crane, Czech Republic Festoon System on an EOT Crane, USA Conductor Bars on an EOT Crane, USA Conductor Bar and Festoon System on an EOT Crane, Colombia Bulk Material Handling and Mining Electrification Systems
  • 19. 19 Conductor Bar on a Maintenance Crane, Chile Push Button Pendant on an EOT Crane, Australia Radio Remote Control on an EOT Crane, El Salvador
  • 20. 20 Mining and Bulk Handling Companies We are Proud to Serve: Equipment Manufacturers and Engineering Firms: • Atlas Copco • Bechtel • Cargotec • Caterpillar/ Bucyrus International • FAM • FLSmidth • Fluor • Hatch • Joy Global/P&H Mining • Kinder Morgan • Konecranes • Metso Minerals • Richmond Engineering Works • River Consulting • Sandvik • Sinclair Knight Mertz • Tenova TAKRAF • ThyssenKrupp • WorleyParsons • ZPMC Operators: • Alcoa • Arch Minerals • BHP Billiton • Drummond Coal • Fortescue Metals Group • Kennecott Copper • Phelps Dodge • Rheinbraun • Rio Tinto • Ruhrkohle AG • Southern Peru Copper • Sunco • US Borax • Xstrata A few of the Mine Sites We Serve: • Antamina • Cerro Colorado • Collahuasi • Cuajone • El Abra • El Tesoro • Escondida • Las Bambas • Los Pelambres • Michilla • Quebrada Blanca • Spence • Tintaya • Toquepala • Zaldivar Bulk Material Handling and Mining Electrification Systems Al Al Cu CuCu Cu Cu Cu Cu Au Au Au Au Au Au Au Au Au Au Au Au Fe Fe Fe Pb Pb Pb Pb Pb Pb Pb Mn Ni Ni Ni Ni Ni Ni Ag Ag Ag Ag Ag Ag Ag Ag Ag Zn Zn Zn Zn Zn Zn Zn Al Al Al Cr Cu Cu Cu Cu Au Au Au Au Au Au Au Au Au Fe Fe Fe Fe Fe Fe Pb Pb Mn Mn Ni Pt Ag Ag Ag Ag Ag Sn Sn Sn Zn
  • 21. 21 ... just a call away Al Cr Cu Au Fe Pb Mn Ni Pt Ag Sn Ti Zn Bauxite Chromium Copper Diamonds Al Cr Cu Au Fe Pb Mn Ni Pt Ag Sn Ti Zn Gold Iron Lead Manganese Al Cr Cu Au Fe Pb Mn Ni Pt Ag Sn Ti Zn Nickel Platinum Silver Tin Al Cr Cu Au Fe Pb Mn Ni Pt Ag Sn Ti Zn Titanium Zinc Conductix-Wampfler – We move your business Conductix-Wampfler Offices and Representatives For contact information, please visit: www.conductix.com Serving the Mining and Bulk Handling Industry from Locations all Around the Globe Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al CrCr Cr Cr Cr Cr Cr Cr Cr Cr Cu CuCu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Au Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Fe Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Pb Mn Mn Mn Mn Mn Mn Mn Mn Mn Mn Ni Ni Ni Ni Ni Ni Ni Ni Ni Ni Ni Ni Pt Pt Pt Pt Pt Pt Ag Ag Ag Ag Ag Ag Ag Ag Ag Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn Sn TiTi Ti Ti Ti Ti Ti Ti Ti Ti Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn Zn ZnZn Zn Ni
  • 22. 22 Custom Services you can count on! Final Assembly • Supervision of construction, assembly, and mounting on site, or • Complete installation by our trained specialists Service Agreement • Regular maintenance and inspections to increase the operational life of your facility, ensuring long-term performance and availability • All services required on site in the event of an incident, including spare parts and replacement materials • Conductix-Wampfler service agreements: The “Worry-Free Package” You can count on Conductix-Wampfler to meet your specific service needs and requirements. With our expert teams everything is possible, from initial design and development to long term service contracts. The more complex your system, the greater your service life and operational reliability expectations are and the more sense it makes to take advantage of our after-sales service. When it comes to service, you can count on Conductix-Wampfler to perform! The Turnkey Solution As a system supplier, Conductix- Wampfler offers you complete turnkey solutions. This includes the delivery of all necessary parts and services to complete your project. We consider qualified consulting, project engineering of the complete system, the choice and selection of the right components, optimizing the accessories, the adequate logistic concept, and the commissioning on site to be important elements of Conductix- Wampfler’s business activities. Planning and Development • Definition of the application parameters • Selection of the proper components for the required system, optimized to your requirements, application parameters, and environmental factors • Selection of the optimum energy supply solution in cooperation with you, our customer, as a function of all considerations including cost, service life, operating parameters, installation, and site requirements Conductix-Wampfler – Service
  • 23. 23 • Deliver the best value in our industry with the right systems technology and service • Provide the best system durability and lowest product life cycle costs • Meet your most demanding requirements and conditions • Comply with stringent product quality measures (we are ISO 9001:2008 certified) At Conductix-Wampfler, we will: • Supply the latest technical solutions for bulk handling and mining electrification • Optimize your system regardless of which configuration you use • Provide state-of-the-art drive systems for reels Ten Good Reasons for Using Conductix-Wampfler Energy Data Transmission Systems: • Deliver on short notice and provide fast assembly times • Offer worldwide, comprehensive pre-sale and after-sale service And last, but not least: • Apply our more than 65 years of successful mining industry expertise and experience to your project! Conductix-Wampfler – We move your business
  • 24. www.conductix.us KAT0000-0017-US Contact us for our Global Sales Offices ©Conductix-Wampfler|2013|SubjecttoTechnicalModificationsWithoutPriorNotice USA / LATIN AMERICA 10102 F Street Omaha, NE 68127 Customer Support Phone +1-800-521-4888 Fax +1-800-780-8329 Phone +1-402-339-9300 Fax +1-402-339-9627 info.us@conductix.com latinamerica@conductix.com CANADA 18450 J.A. Bombardier Mirabel, QC J7J 0H5 Customer Support Phone +1-800-667-2487 Fax +1-800-442-9817 Phone +1-450-565-9900 Fax +1-450-851-8591 info.ca@conductix.com MÉXICO Calle Treviño 983-C Zona Centro Apodaca, NL México 66600 Customer Support Phone (+52 81) 1090 9519 (+52 81) 1090 9025 (+52 81) 1090 9013 Fax (+52 81) 1090 9014 info.mx@conductix.com BRAZIL Rua Luiz Pionti, LT 05, QD. L - Vila Progresso Itu, São Paulo, Brasil CEP: 13.313-534 Customer Support Phone (+55 11) 4813 7330 Fax (+55 11) 4813 7330 info.br@conductix.com ©Conductix-Wampfler|2013|subjecttotechnicalmodificationswithoutpriornotice