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Lcpyej coils tool

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Lcpyej coils tool

  1. 1. LCPYEJ for Coils and Tools
  2. 2. We take care of the environment With our machines we ensure you significant energy and lubricant savings Thanks to the controlled dosing system SIGNIFICANT ADVANTAGE ON ENVIRONMENTAL IMPACT
  3. 3. Save Costs effect Sistemi a Contatto Lubrication system also affect post processing procedures ① welding ② compatibility with various materials ③ antirust protection ④ die condition ⑤ parts cleaning ⑥ paint quality ⑦housekeeping ⑧ environmental compliance ⑨ health and safety ⑩ waste treatment
  4. 4. Customers’ feedback Before installing the new lubrication system on the the line in 2 months we had 1012’ of downtimes for technical reasons and 7776 pieces of scrap. After installing the new lubrication system we had tecnical downtimes for 308’ and 3038 pieces of scrap. In short: Tecnical downtimes less 30% Scrap less 40%
  5. 5. Index  Composition of the machine  Different sizes  Main advantages  Spray box structure  Nozzles: conventional vs. Dietronic manifolds  Modularity  Aspiration system  Tools lubrication  Oil tanks and Recovery system  Emergency circuit breaker  Electric board  Software’ adjustable parameters
  6. 6. Application
  7. 7. SAGOMA HFV Technology DT TEMP® CONTROL DT FLUID® CONTROL DT HFV® CONTROL
  8. 8. LCPYEJ configurations STRIPS FOR COILS Minimum strips width 50 mm
  9. 9. Different widths 100  200  300 400500600
  10. 10. Composition: Spay Box Control Unit
  11. 11. Spay box structure Each single manifold has a nozzle: 100 mm  2 nozzles 200 mm  4 nozzles 300 mm  6 nozzles 400 mm  8 nozzles 500 mm  10 nozzles 600 mm  12 nozzles
  12. 12. Conventional vs Dietronic ® Modular Minimum distance between nozzles 100 mm 100mm Imprecision spray application with more overspray to control Conventional spray system 200mm
  13. 13. Conventional vs Dietronic ® Modular Due to the design of DieTronic solution (just 50 mm distance), instead of a conventional spray machine, there is a substantial reduction in spray-oil mist . Very good quality of spray application with minimum overspray to control DieTronic ® Modular Manifold Technology 200mm 50mm
  14. 14. Modularity Cabling solution by DieTronic use “bus” system and communications between cards are with just one cable. MODULARITY OLD WAY
  15. 15. Aspiration system Due to the minimal distance of the nozzles from the blank and a special design of the vacuum system there is a total absence of spray-oil mist drops depositing on the inside walls dropping onto the passing blank.
  16. 16. Aspiration system Aspirator ECO TWO F Equipped with a high efficient filter (FAE) special for the leaving of microdusts, micromists and smokes. The equipment contains drainage for the recovery of recondensed liquid. 1ST STAGE SELF-CLEANING CENTRIFUGALRECONDENSER 2ND STAGE FILTRATION THROUGH A COALESCENCE EFFECT 3RD STAGE ABSOLUTE FILTRATION EQUIPPED WITH: - Absolute Filtration - Tested in compliance with Euro Norms EN 1822 HEPA FILTER up to H13 – Efficient for particles > 0,15 μ FILTRATION EFFICIENCY 99,95% Burn behaviour classified in accordance with norms DIN 53438
  17. 17. The flexible solution
  18. 18. Spray box Modular boxes positioned on the upper part of the mould From 1 to 4 manifolds
  19. 19. Spray box
  20. 20. Flexible lubrication Iniejction of oil into the tool OR Spray nozzles
  21. 21. Application sectors
  22. 22. Oil Tank SINGLE TANK with Control Panel MULTIPLE TANK
  23. 23. Oil Tank – automatic oil refill The refill can happen through: The own customer's tanks DieTronic’s tanks
  24. 24. Oil Tank Oil filter Pressure control Heating
  25. 25. Oil Tank – Heating Oil Visible oil level helps operator in keeping the oil volume controlled inside of the tank The temperature is controlled through a touch panel on the main board. In-operation refill will avoid any machine stopping while the line is running.
  26. 26. Oil Tank - re-using oil The oil mist is aspirated through the suction system  Passes through 3 filtering stages
  27. 27. Oil Tank - re-using oil 1ST stage filter 2nd stage filter 3rd stage filter
  28. 28. Emergency circuit Two couple of electrical contacts for two separate emergency circuit. 1 Emergency circuit (shut down all functions of the machine) Reset by a RESET push button 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A1 A2 KL 23.4 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM 504 507 +L -L 23.14 22.14 25.1 25.1 502 2.5 2.6 Dis. N°: Data: Impianto: Disegnato da: X1/11A X1/10A X1/6C X1/5C X1/8C X1/7C 525 524 Note: Denominazione: Pag: 01-02-14 Lissandrello Centralina sicurezza Via Cav: Angelo Manzoni 28 Z.I. Maiano 26866 Sant’Angelo Lodigiano LODI ITALY X1/1A Converting Technology SAG-M-024 CUSKNOZ 24/33 KL 503 508 0.08 9.8 509 SF1+ SF2+ A1 A2 Y1 Y2 13 23 33 14 24 34 SIEMENS 3TK2821 EM1 X1/2A X1/4A 510 511 0.09 9.9 516 41 42 41 42 517 R8 11.11 518 R9 11.11 519 R10 11.12 1.6 24.3 1.6 1.6 505 R11 10.13 3.4 3.7 3.9 X1/7A X1/8A X1/9A X1/3A 506 3.10 3.10 3.12 EDM+ EDM- 2.5 2.5 512 KL 24.4 521 520 24.11 X1/2C X1/1C X1/4C X1/3C PB4 EM1A EM1 EM2A EM2 R12 10.12 523 522 Emergency button Main contactor OK Out reset emergency R13 IN reset emergency 9.8 2 Emergency external protection (shut down all functions of the driven conveyor) Reset closing a doors of the external protection
  29. 29. Electric board: Electrical cabinet with all necessary component follow the EN 60204 norm. • The voltage of the input-cards shall serve as power supply for the output-cards. • Supplies of PLCs and I/O-Racks shall separately feed via circuit breakers with auxiliary contacts. • Power supply 380 Vca three phase 6 KW • The energy connections for electric and pneumatics run along the machine side in a cable pack.
  30. 30. Software’s adjustable parameters  Oil Temperature control  Nozzle activation  Oil quantity  Air regulation  Project memorization  Remote control
  31. 31. Info page Manage several oil tanks  Hydraulic circuit pressure  Oildynamic circuit
  32. 32. Project memorization Save up to 120 projects
  33. 33. Software’s adjustable parameters Select and setup every single upper and lower nozzle Pressure setting + control Temperature setting + control
  34. 34. Control different spray boxes Height adjustment Aspiration system
  35. 35. Some references (2013) Company Place of delivery Delivered plant Year of delivery Asservimenti presse Beslag Metall -Sweden 2013 IMV Presse Italy EPC 2013 IMV Presse Italy EPC 400 2013 IMV Presse Italy EPC 800 2013 IMV Presse Italy EPC 1000 2013 Norda Rif. OMR OMR_Italy LCPX EJ 1200 2013 Arcelik Turkey 2013 Norda-Lamikos Lamikos-Poland LCPXEJ 1400 2013 BSH Spain SAGOMA EJ 2013 QS group- Electrolux Poland SAGOMA EJ 2013 Asservimenti presse Beslag Metall_Sweden LCPX 1600 2013 Bokwang Fatec Korea LCPXEJ 4000 2013 Vestel Turkey LCPY 2013 Norda rif. Catra Italy LCP EJ 2013 Welser Profile Austria LCP EJ N 2013 PCM Italy LCPEJX 1200 2013 Norda Italy 2013 Vestel Turkey LCPY EJ 500 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Schuler Press Germany LCPXEJ NT 2000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Arcelik Turkey LCPXEJ NT 1000 2013 Norda Rif. Catra Italy LCPXEJ 1400 2013 Bora Poland Poland LCPXEJ 1000 2013
  36. 36. Some references (2014) Company Place of delivery Delivered plant Year of delivery QS group Italy EPC 400 2014 QS group Italy EPC 600 2014 BSH Spain SAGOMA 800 2014 Cusknoz Russia SAGOMA 4000+Brush cleaner 2014 PCM Italy LCPXEJ 1600 2014 Indesit Poland SAGOMA EJ 800 2014 Schuler Germany LCPXEJ 1600 2014 QS group Poland EPC 400 2014 Smeg Italy EPC 1000 2014 Norda - Benteler Brasil LCPXEJ 1400 2014 Catra Italy LCP EJ N 2014 DiGiEmme Italy LCPY EJ 250 2014 Amika Wronki Poland EPC 800 2014 Ptechnologies Italy EPC points 2014 Eurotranciatura- Wandres Italy LCPY EJ 250 2014 Coiltech Turkey Sagoma light EJ 1400 2014 Fsegura Hungary Epc 1600 2014 Schuler - Beslag &Metal Sweden LCPX EJ 1400 2014 MA Magnetto France SAGOMA 4000 2014
  37. 37. Thank you for your attention DieTronic-lubrication system Italy www.dietronic.eu Follow us:
  38. 38. Thank you for your attention Visit our web site DieTronic S.r.l Via Cav. Angelo. Manzoni 28, 26866 Sant' Angelo Lodigiano(Lodi) Italy Tel: +39 0371 210 129 Email: info@dietronic.eu www.dietronic.eu

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