Milling, as a common processing method in the machining industry, uses a Milling cutting tools as a machining tools for machining the surface of an object. Milling includes face milling and surface milling. Milling cutting tools are also divided into face milling cutting tools, end milling cutting tools, ball end milling cutting tools, and the like. At the same time, according to the size of the workpiece to be machined, the milling machine is divided into bench milling machine, plane milling machine, portal milling machine, copy milling machine and special milling machine.
Halnn Superhard is a professional manufacturer of cbn cutting tools and pcd insert ,and Green adn Efficient are our constant aim. We always devote to researching new cbn insert materials to satisfy the customers's requirements.
As the saying goes, if a worker wants to do something good, he must first sharpen his tools. The cutting tool is the beginning and end of the work of machining the bearing. Choosing the right high-quality cutting tool will bring you not only the smooth completion of the workpiece, but also greatly improve for you. Processing efficiency and saving processing costs.
Milling, as a common processing method in the machining industry, uses a milling cutting tool as a machining method for machining the surface of a workpieces. Milling includes face milling and surface milling. Milling tools are also divided into face milling tools, end milling tools, ball end milling tools, and the like. At the same time, according to the size of the workpiece to be machined, the milling machine is divided into bench milling machine, plane milling machine, portal milling machine, copy milling machine and special milling machine.
The advantages of Halnn BN-S30 solid CBN inserts,
(1) High hardness
(2) Good wear resistance and impact toughness
(3) Long inserts lifetime
(4) Can achieve high speed cutting
The surface hardness of high manganese steel is greatly improved after solution treatment or work hardening HB300～HB400 can be achieved under low impact load, and HB500～HB800 can be achieved under high impact load. The surface hardened layer can reach a depth of 10 to 20 mm depending on the impact load. The hardened layer of high hardness resists abrasive wear. High manganese steel has excellent anti-wear performance under the condition of strong impact abrasive wear, so it is often used in mining, building materials, thermal power and other mechanical equipment to make wear parts.
Halnn Superhard CBN inserts is widely used in the processing of mill roll holes due to its excellent cutting performance and stability. It can realize large-capacity cutting and interrupted cutting, compared with traditional carbide tool production. The efficiency is doubled and the application of dry cutting results in a significant reduction in production costs.
Milling, as a common processing method in the machining industry, uses a Milling cutting tools as a machining tools for machining the surface of an object. Milling includes face milling and surface milling. Milling cutting tools are also divided into face milling cutting tools, end milling cutting tools, ball end milling cutting tools, and the like. At the same time, according to the size of the workpiece to be machined, the milling machine is divided into bench milling machine, plane milling machine, portal milling machine, copy milling machine and special milling machine.
Halnn Superhard is a professional manufacturer of cbn cutting tools and pcd insert ,and Green adn Efficient are our constant aim. We always devote to researching new cbn insert materials to satisfy the customers's requirements.
As the saying goes, if a worker wants to do something good, he must first sharpen his tools. The cutting tool is the beginning and end of the work of machining the bearing. Choosing the right high-quality cutting tool will bring you not only the smooth completion of the workpiece, but also greatly improve for you. Processing efficiency and saving processing costs.
Milling, as a common processing method in the machining industry, uses a milling cutting tool as a machining method for machining the surface of a workpieces. Milling includes face milling and surface milling. Milling tools are also divided into face milling tools, end milling tools, ball end milling tools, and the like. At the same time, according to the size of the workpiece to be machined, the milling machine is divided into bench milling machine, plane milling machine, portal milling machine, copy milling machine and special milling machine.
The advantages of Halnn BN-S30 solid CBN inserts,
(1) High hardness
(2) Good wear resistance and impact toughness
(3) Long inserts lifetime
(4) Can achieve high speed cutting
The surface hardness of high manganese steel is greatly improved after solution treatment or work hardening HB300～HB400 can be achieved under low impact load, and HB500～HB800 can be achieved under high impact load. The surface hardened layer can reach a depth of 10 to 20 mm depending on the impact load. The hardened layer of high hardness resists abrasive wear. High manganese steel has excellent anti-wear performance under the condition of strong impact abrasive wear, so it is often used in mining, building materials, thermal power and other mechanical equipment to make wear parts.
Halnn Superhard CBN inserts is widely used in the processing of mill roll holes due to its excellent cutting performance and stability. It can realize large-capacity cutting and interrupted cutting, compared with traditional carbide tool production. The efficiency is doubled and the application of dry cutting results in a significant reduction in production costs.
We are offering a wide assortment of excellent quality HSS Circular Saw to our clients. These HSS Circular Saws are provided in plain tooth and staggered tooth form to give chip clean chit. Thin slitting saws are normally recommended for reducing wastage of costly material.
It shares you the cutting tools for hard turning gears, Nowadays, most manufacturers use dry cutting and cbn inserts machining gears, we mainly introduce the main cbn inserts and the corressponding cbn inserts grades for hard turning gears.
If you have any problems, you can feel free to check our web:www.halnncbn.com
With the fierce competition in modern manufacturing and the renewal of materials, hard milling is an effective way to improve production efficiency. The use of reasonable cutting tool materials and processing knowledge can greatly reduce the difficulty of milling hard materials.
www.halnncbn.com
INTRODUCTION: The Turbo-Finish process (also referred to as Turbo-Abrasive Machining )imparts beneficial compressive residual stress to edges and surfaces. and as all critical features of the part are processed simultaneously, it can produce a stress equilibrium throughout the entire part. One of the signature advantages of the process is that it is capable of producing peening like metal surface improvement effects, while simultaneously developing isotropic surfaces and deburring and edge-contouring sharp edged features This combination of edge and surface effects can help extend part life on components by mitigating crack propagation.
This article share you the cutting tools application and the cutting condition on machining high manganese steel, the high manganese steel also called Austenitic manganese steel, common component include manganese steel crushing cone and manganese steel liner,ect. No matter you meet any problems on turning high manganese steel, you can feel free to contact with us halnntools@gmail.com. Halnn BN-S20 solid cbn insert is researched for manganese steel.
This article share you some cbn grade for machhining cast iron,such as BN-K20, BNK30, BN-S300,ect. And also some aplication of cbn inserts machining cast iron materials. It includes the cutting condition, roughness and other parameters. And typical component include brake disc and brake drum, both of them are made of cast iron materials. And with cbn insert, they can be machined with high cutting speed and high efficiency.
Halnn superhard will share you the sulotions of cbn insert machining auto cast iron parts.Halnn superhard is a professional manufacturer of cbn insert which specific to machining high hardness materials and high speed steel ect. Bn-S30 solid cbn insert used for rough machining auto parts disk brakes,BN-S300 solid cbn insert used for machining enginee block,BN-H20 soldering cbn insert used for machining belt pelley.Bn-H20 and BN-S30 and BN-S300 can be used for machining cast iron parts.
GMT started manufacturing lapping & polishing machine in 1971. It was built for in-house use and until then hand lapping process was used for finishing surface plates. Critical parts for our workholding devices required a finishing and buffing machine. There was demand in the market for valve lapping and lapping plates. Since GMT had a captive ferrous foundry, castings for lap plate and lapping machine were easier to source.
Since then GMT has become one of India's largest lapping machine manufacturers and suppliers with over 350 installations throughout India mainly to the valve and pump industry. When a buyer in Japan wanted a super finishing machine for lapping large granite plates, GMT designed and supplied a 3000mm dia flat lapping machine.
Pump manufacturers, electronic industries, valve manufacturers, etc., have found a sure way of obtaining positive sealing.
Halnn CBN inserts are unique in the field of hard turning hard steel, such as gear steel, bearing steel, die steel and other materials for turning, milling to promote significant efficiency, and production costs have dropped significantly. For example, Halnn CBN inserts BN-H10 grade hard turning Gcr15 bearing steel, compared with a European brand CBN inserts single piece cost reduced by 55%.
We are offering a wide assortment of excellent quality HSS Circular Saw to our clients. These HSS Circular Saws are provided in plain tooth and staggered tooth form to give chip clean chit. Thin slitting saws are normally recommended for reducing wastage of costly material.
It shares you the cutting tools for hard turning gears, Nowadays, most manufacturers use dry cutting and cbn inserts machining gears, we mainly introduce the main cbn inserts and the corressponding cbn inserts grades for hard turning gears.
If you have any problems, you can feel free to check our web:www.halnncbn.com
With the fierce competition in modern manufacturing and the renewal of materials, hard milling is an effective way to improve production efficiency. The use of reasonable cutting tool materials and processing knowledge can greatly reduce the difficulty of milling hard materials.
www.halnncbn.com
INTRODUCTION: The Turbo-Finish process (also referred to as Turbo-Abrasive Machining )imparts beneficial compressive residual stress to edges and surfaces. and as all critical features of the part are processed simultaneously, it can produce a stress equilibrium throughout the entire part. One of the signature advantages of the process is that it is capable of producing peening like metal surface improvement effects, while simultaneously developing isotropic surfaces and deburring and edge-contouring sharp edged features This combination of edge and surface effects can help extend part life on components by mitigating crack propagation.
This article share you the cutting tools application and the cutting condition on machining high manganese steel, the high manganese steel also called Austenitic manganese steel, common component include manganese steel crushing cone and manganese steel liner,ect. No matter you meet any problems on turning high manganese steel, you can feel free to contact with us halnntools@gmail.com. Halnn BN-S20 solid cbn insert is researched for manganese steel.
This article share you some cbn grade for machhining cast iron,such as BN-K20, BNK30, BN-S300,ect. And also some aplication of cbn inserts machining cast iron materials. It includes the cutting condition, roughness and other parameters. And typical component include brake disc and brake drum, both of them are made of cast iron materials. And with cbn insert, they can be machined with high cutting speed and high efficiency.
Halnn superhard will share you the sulotions of cbn insert machining auto cast iron parts.Halnn superhard is a professional manufacturer of cbn insert which specific to machining high hardness materials and high speed steel ect. Bn-S30 solid cbn insert used for rough machining auto parts disk brakes,BN-S300 solid cbn insert used for machining enginee block,BN-H20 soldering cbn insert used for machining belt pelley.Bn-H20 and BN-S30 and BN-S300 can be used for machining cast iron parts.
GMT started manufacturing lapping & polishing machine in 1971. It was built for in-house use and until then hand lapping process was used for finishing surface plates. Critical parts for our workholding devices required a finishing and buffing machine. There was demand in the market for valve lapping and lapping plates. Since GMT had a captive ferrous foundry, castings for lap plate and lapping machine were easier to source.
Since then GMT has become one of India's largest lapping machine manufacturers and suppliers with over 350 installations throughout India mainly to the valve and pump industry. When a buyer in Japan wanted a super finishing machine for lapping large granite plates, GMT designed and supplied a 3000mm dia flat lapping machine.
Pump manufacturers, electronic industries, valve manufacturers, etc., have found a sure way of obtaining positive sealing.
Halnn CBN inserts are unique in the field of hard turning hard steel, such as gear steel, bearing steel, die steel and other materials for turning, milling to promote significant efficiency, and production costs have dropped significantly. For example, Halnn CBN inserts BN-H10 grade hard turning Gcr15 bearing steel, compared with a European brand CBN inserts single piece cost reduced by 55%.
The Application of CBN wheels In GrindingJulia Zhang
The Application of CBN wheels In Grinding includes the following parts:
1.Grinding Automotive Parts-Camshaft and Crankshaft
2.Application of CBN Grinding Wheel in Internal Hole Grinding
3.Using CBN Wheel for Grinding Gear
4.Application of CBN abrasive tools to process hard materials and hard surface
Cone Crusher is an important component of the crusher. It is mainly used to crush hard and medium hard ore and rock. It is widely used in mining machinery, metallurgy industry, construction industry, chemical industry and other fields.
With the transformation and upgrading of the manufacturing industry, more and more high-hardness and difficult-to-machine materials are used in the manufacturing industry, and in the face of continuous updating of mechanical metal parts and materials, Halnn tools has successively developed BN-H10 and BN-H21 CBN inserts for continuous cutting and interrupted cutting conditions, and has outstanding advantages in the field of hard turning, and provides coatings and wipers CBN inserts
This article share you the the cutting tools solutions and the appiication case of machining different materials rolls, we can offer differnent inserts for these application, such as chilled rolls insert, HSS rolls insert, froged rolls insert. we can offer the inserts for machining grooved rolls, cast iron rolls and forged steel rolls,ect. Common Insert models include RCGX1207,RCGX1507,RCGX0907 and other solid cbn insert. They can replace ceramic inserts and perform better when machining mill rolls.
Halnn has successively developed BN-H10 and BN-H21CBN tools for continuous cutting and interrupted cutting conditions, and has outstanding advantages in the field of hard turning, and provides coatings and wipers CBN tools
As materials get harder, the choice of tool material becomes more important. The three main choices typically are carbide, ceramic inserts and CBN inserts. In the past, many process need grinding, and in order to get higher efficiency and lower the tool costs, hard turning replace grinding appear. This article will share you the hard turning history, application field, hard turning advantages VS Grinding, also together with some application case with CBN Insert.
How to dress vitrified CBN wheels?The dressing of CBN grinding wheel can be divided into two steps: Truing and Dressing. Truing is to make the grinding wheel reach the required geometric shape and dimensional accuracy by changing its macroscopic shape of the grinding wheel, and make the grinding wheel tip finely broken to form a sharp grinding edge; Dressing is to remove the binder between the grinding grains of the grinding wheel, so that the grinding grains protrude from the surface of the binder, forming the necessary chip space so that the grinding wheel has the best grinding capacity. According to the specific situation, shaping and sharpening can be unified or completed at the same time, also can be done step by step.
Due to the long work time of the rolls, the surface of the rolls have cracks, peeling defects, etc., or the rolls body diameter does not meet the size requirements. At this time, the repair (such as surfacing) technology is selected to restore the original size of the rolls. This is called roll repair.
Halnn is a professional manufacturer of cbn insert .This article will show you the characteristic of hard turning ,the technology of hard turning and 3 kinds of cutting tools can be used for hard turning insert .The most suitable cutting tools for hard turning hardened steel is CBN insert .
This article include ISO PCD indexable insert, PCD milling inserts/PCD End Mills, PCD Boring Tools, PCD Forming Tools, PCD Grooving Tools, PCD Drill Bits and Non-standard PCD Inserts. Also together with Halnn PCD Materials.
No matter what problems, you can contact with us.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
BN-S30 solid cbn inserts for processing brake disc
1. BN-S30 Solid CBN inserts for processing brake disc
Halnn is a high-tech enterprise that specialized in production of CBN inserts, and is the
first R&D company focus on the cutting tools for processing gray cast iron, all kinds of
wear resistant cast iron/cast steel, harden steel materials in this industry.
Halnn sets up CBN products national workstation and engineering technology research
center, which own a complete testing laboratories and advanced detection equipment, it
ensure that each product owns unparalleled quality and performance by virtue of
professional, full industry chain advantages and focus, rigorous work processes.
The superiority of Halnn solid CBN inserts，
Excellent anti - fracture performance
Good wear resistance
Excellent chemical stability
Higher cutting efficiency
Longer cutter lifetime
Indexable cubic boron nitride sintered body - with more cutting edges
Halnn CBN insert is used in high-speed cutting conditions,
⑴ It is used for milling, side milling and other processing of rotating inserts.
⑵ It is used for weak rigid rotated cutter.
⑶ It is used for rotating inserts of the rigid mold cavity while the cutting speed is generally
no higher than 2000m / min.
⑷ The cutting speed of the workpiece rotation is generally less than 1000m / min.
Halnn super-hard subverted traditional and researched new CBN insert, CBN inserts own
better impact resistance and wear resistance through upgraded, which can be used for
intermittent cutting and milling, the effect of Halnn cbn insert is very significant when the
workpiece is used for roughing and semi-finishing in the brake disc, gearbox, crankshaft
and other auto parts industry. Specially for continuous cutting of the bearing steel,
high-speed steel and other hard steel workpieces, it also has been widely used in the wind
power, machine tools, gear industries.
Taking BN-S30 process brake disc as case,
Workpiece Brake disc
Process Style Roughing process
Halnn Grade BN-S30
Cutting Parameters
Cutting Depth (mm) Feed Rate (mm/r) Linear Speed（m/min）
2.5 0.45 350
Insert material Cut speed(m/min)
Process
efficiency(sec/piece)
Insert
lifetime(pieces/blade
2. )
Halnn BN-S30 350 25 120
Carbide insert 150 50 45
When processing the brake disc, the surface roughness and geometric tolerance are
basic guarantee of processing quality, the competitiveness of auto parts industry depend
on the processing efficiency. BN-S30 solid CBN insert has achieve good performance in
the geometric tolerance (parallelism, flatness)，roughness and processing brightness of
machining the brake disc, and the processing efficiency of the brake disc is significantly
improved.
Part: Brake disc
Material:HT200
Insert grade: BN-S300 SCGN090408
Cutting type: Dry cutting
Cutting parameter：vr=800m/min, fr=0.2mm/r, cutting depth=0.25mm
Insert material Insert type Cut speed Lifetime
Halnn BN-S300 SCGN090408 800m/min 300pieces/blade
Coated insert CNMG120408 300m/min 15pieces/blade
Halnn BN-S30 solid CBN insert is the preferred insert for finishing brake discs, which not
only improve the processing efficiency and lifetime, but also reduce the production costs.
