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E080383-01R0-Q0 3
Upright Profiles
− 75mm upright pitch
− Cold Forming Process on a high speed rolling mill
− Omega section, Front-Centre-Ribbed
− Powder coated finish
− Profile width: 80x70, 90x70, 100x70, 120x70mm
− Standard JIS G 3101 SS 400
− Min Yield Point: 330 – 400 N/mm²
− Min Tensile Strength: 400 – 490 N/mm²
80/90/100/120/mm POST
Standard
Medium
Heavy
Extra Heavy
E080383-01R0-Q0 4
Beam Profiles
− Hot Rolled Steel
− Standard: JIS G 3101 Q235
− Min Yield Point: 270 – 390 N/mm²
− Min Tensile Strength: 400 – 490 N/mm²
− 1.5 mm thickness
− Fabricated from twin cold rolled ’C’ - Section interlocked
to form a rectangular
− Cold Forming Processing on a high speed rolling mill
− Mid point deflection, as per recommended by FEM
10.2.02 & L/200 (+/- 10% depending on final pallet
design).
− Welded with two end Connectors
− Fully adjustable every 75mm
End Connector
− The end connectors have a high degree
of fixitivity
− Standard DEXION Racking worldwide
− 3-Hook and 4-hook design for providing high fixity
Secure Safety Lock
− Steel drop-in pin
− Safety Clip
Box Beam
C/C80X50
C/C90X50
C/C100X50
C/C110X50
C/C120X50
C/C130X50
C/C140X50
C/C150X50
C/C160X50
B80x40
C/C80X40
C/C90X40
C/C100X40
C/C110X40
C/C120X40
C/C130X40
3-Hook
End Connector
Secure Safety Lock
E080383-01R0-Q0 5
Row Spacer
− Row spacer is painted Blue RAL 5010, same as uprights.
Baseplate : Reversible type
E080383-01R0-Q0 6
Frame Bracing:
- Diagonal bracing using cold form ‘C’ section steel profiles
- are bolted in a warren pattern at 600/800mm centre using M10 x 65 high tensile nuts and bolts,
throughout the height of the frame.
- Horizontal braces are fitted to the lower and upper most diagonal braces to ensure frame
rigidity, steel tube spacer bars are fitted to horizontal bracing members on single bracing
points.
- 1.5 mm thickness
- Painted blue
E080383-01R0-Q0 7
STANDARDS
All Storage Systems conform to International Codes of
Practice as recommended by the following bodies:
CE Certificate
ISO9001 Certificate
A.S. 4084 1993
Australian Standard for steel storage racking
F.E.M. 10.2.02
European Federation of Materials Handling and Storage Equipment ,
standard for design of static steel pallet racking
F.E.M. 10.3.01
European Federation of Materials Handling and Storage Equipment,
Adjustable beam pallet racking tolerances, deformations and
clearances.
It is the Company’s policy to continually upgrade the product to ensure its conformity to current
standards.
Guarantee:
All Euroasia products are subject to a 12-month guarantee against defective materials or
workmanship. This guarantee does not cover damage caused by willful damage or negligence
use of equipment.
E080383-01R0-Q0 8
POWDER-COATING FINISH
E080383-01R0-Q0 9
The Euroasia Pallet Racking & Long Span Shelving Systems are subjected to the highest
standard of powder coating finish using the most environment-friendly powder coating plant to
date anywhere in the world.
Section of up to 9,000mm length, 2,000mm high and 750mm wide with weight of up to 600kg are
transported through the plant by means of an overhead powered conveyor approximately
300metres in overall length.
The plant as a whole consists of the following units:
• 5-STAGE-SPRAY PRETREATMENT PLANT
To clean and phosphate the workpieces using a cascade-rinsing recycling technology.
• DRY-OFF OVEN
To dry the wet pretreated parts.
• POWDER COATING BOOTHS
Designed for minutes-colour change, electrostatic powder coating and recovering system.
• POWERED CONVEYOR
To link and transport parts to the various units of the plant.
Parts contaminated with surface oil and dirt are first treated in the 5-stage-spray pretreatment
plant with the following sequence of processes:
1. Cleaning and degreasing at 60ºC to remove oil and dirt.
2. Rinsing with clean circulation water to remove excess degreasing chemical.
3. Parts are then iron-phosphated at 60ºC to prevent corrosion and enhance powder adhesion.
4. Final two rinsing processes with deminerlised circulation water are to ensure parts are
absolutely clean before powder coating process.
The specification for the entire pretreatment system is to achieve high quality standard products.
After the pretreatment process, the parts are dried in the dry-off oven approximately 80ºC - 130ºC
for 10 minutes to ensure the quality of phosphating is achieved.
The powered variable speed overhead conveyor (2.5m - 5.0m/min.) then transport the parts to the
powder coating booth. Here, electrostatic coating process is carried out automatically in a mobile
booth, if required by hand, to average thickness between 55µm to 65µm. Quick colour change is
achieved by two roll-on and roll-off fully automated powder recovery booths.
Finally the coated parts are baked in the curing oven at a uniform temperature of 180ºC - 200ºC
for 20 minutes to ensure even cross polymerisation. The parts are then unloaded, checked
against quality standards before packing for delivery or storage.
E080383-01R0-Q0 10
The greatest satisfaction for investing in this high technology powder coating plant is the ability
and flexibility to manufacture high-quality storage and industrial installation products to meet
customers’ demands.
PROPERTIES OF COATING
Film Thickness : 50 - 80 um
Gloss (ASTM D523, 60°C) : 70 ± 7%
30 ± 5% for grey
Flow Out : Good
Adhesion (DIN53151 - 2 mm spacing) : GT = 0
Pencil Hardness (ASTM D3363 - Staedler
Lumograph)
: H - 2H
Buchholz Hardness (DIN 53153) : 90 - 111
Conical Mandrel (ASTM D522) : < 4mm
Direct Impact (ASTM D2794 - 0.625 in diameter
ball)
: > 65kg.cm
Reverse Impact (ASTM D2794 - 0.625 in diameter
ball)
: > 65kg.cm
Heat Resistance, 30 min at 180°C : Good
E080383-01R0-Q0 12
PRODUCT TEST REPORTS & THIRD PARTY STRUCTURAL CALCULATIONS
Upon customer’s request, we will be glad to submit product tests reports and Third Party
Structural calculations. Our Company engages T.B Niedermuller GmbH, a Company based in
Austria that provides Structural Engineering services.
Others
♦ All material finishing is Epoxy Powder Painted unless otherwise stated.
♦ Floor Flatness : max of +/- 10mm (highest and lowest point)
♦ Product ex-factory China: 4 weeks upon receiving of Dawn Payment with Order.
♦ Validity of this quotation: 15 days (Due to steel price increase, if deliveries are extended
longer than 2 months, then SUNSHINE reserves the right to adjust selling price on a rise and
fall basis to prevailing cost of steel at time of production).
’
T Racking
T Racking
T Racking
T Racking
T Racking
T Racking
T Racking
T Racking
E080383-01R0-Q0 13
is liable for and shall indemnify and hold Purchaser harmless from all direct costs,
and damage incurred, for bodily injury and property damage, for each single injured person,
within the cover of its liability insurance policy, resulting from of ’s (whole or partial)
non-compliance with this Agreement, provided that this limitation shall not apply to the cost of
repairing or replacing defective equipment under ’s warranty obligations.
Without derogating from the above, shall not be liable to the Purchaser for any
indirect or consequential loss or damage, e.g. loss of use, loss of production or service
interruption, or loss of profits, whether such claim is based in contract, tort (including negligence),
or strict liability, except in cases of gross negligence or willful misconduct.
PROMISES 5-YEAR WARRANTY
EUROASIA offers a 5-year warranty which covers the structural integrity of the design of the
product, and against defects in materials or workmanship.
STRUCTURAL WARRANTY
will repair or replace at no-charge to the client any component that fails to meet its
designed specification, subject to the following conditions: -
1. This warranty does not cover components, which are subject to loadings over and above
those stated in ’s offer, or any such component subjected to damage during the
warehouse operation.
2. must be advised immediately any such incidence arises, and be given full access
to site to assess damage.
3. The definition of structural damage is the cracking, deformation or collapse of the product
during the course of the warehouse operation.
4. All operatives must be fully aware of the design capacities of the racking system.
5-YEARS WARRANTY AGAINST DEFECTIVE MATERIALS AND WORKMANSHIP
----------------------------------------------------------------------------------------------------------------------
RACK MAINTENANCE & SAFETY PROGRAMME
Under correct warehouse operational procedures, Interlock Pallet Racking will provide the
customer with a racking system that will serve the company for an indefinite period.
However, it is recognised that pallet racking is generally used in conjunction with material
handling equipment which are controlled by warehouse personnel.
T Racking

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Dexion pallet racking

  • 1. E080383-01R0-Q0 3 Upright Profiles − 75mm upright pitch − Cold Forming Process on a high speed rolling mill − Omega section, Front-Centre-Ribbed − Powder coated finish − Profile width: 80x70, 90x70, 100x70, 120x70mm − Standard JIS G 3101 SS 400 − Min Yield Point: 330 – 400 N/mm² − Min Tensile Strength: 400 – 490 N/mm² 80/90/100/120/mm POST Standard Medium Heavy Extra Heavy
  • 2. E080383-01R0-Q0 4 Beam Profiles − Hot Rolled Steel − Standard: JIS G 3101 Q235 − Min Yield Point: 270 – 390 N/mm² − Min Tensile Strength: 400 – 490 N/mm² − 1.5 mm thickness − Fabricated from twin cold rolled ’C’ - Section interlocked to form a rectangular − Cold Forming Processing on a high speed rolling mill − Mid point deflection, as per recommended by FEM 10.2.02 & L/200 (+/- 10% depending on final pallet design). − Welded with two end Connectors − Fully adjustable every 75mm End Connector − The end connectors have a high degree of fixitivity − Standard DEXION Racking worldwide − 3-Hook and 4-hook design for providing high fixity Secure Safety Lock − Steel drop-in pin − Safety Clip Box Beam C/C80X50 C/C90X50 C/C100X50 C/C110X50 C/C120X50 C/C130X50 C/C140X50 C/C150X50 C/C160X50 B80x40 C/C80X40 C/C90X40 C/C100X40 C/C110X40 C/C120X40 C/C130X40 3-Hook End Connector Secure Safety Lock
  • 3. E080383-01R0-Q0 5 Row Spacer − Row spacer is painted Blue RAL 5010, same as uprights. Baseplate : Reversible type
  • 4. E080383-01R0-Q0 6 Frame Bracing: - Diagonal bracing using cold form ‘C’ section steel profiles - are bolted in a warren pattern at 600/800mm centre using M10 x 65 high tensile nuts and bolts, throughout the height of the frame. - Horizontal braces are fitted to the lower and upper most diagonal braces to ensure frame rigidity, steel tube spacer bars are fitted to horizontal bracing members on single bracing points. - 1.5 mm thickness - Painted blue
  • 5. E080383-01R0-Q0 7 STANDARDS All Storage Systems conform to International Codes of Practice as recommended by the following bodies: CE Certificate ISO9001 Certificate A.S. 4084 1993 Australian Standard for steel storage racking F.E.M. 10.2.02 European Federation of Materials Handling and Storage Equipment , standard for design of static steel pallet racking F.E.M. 10.3.01 European Federation of Materials Handling and Storage Equipment, Adjustable beam pallet racking tolerances, deformations and clearances. It is the Company’s policy to continually upgrade the product to ensure its conformity to current standards. Guarantee: All Euroasia products are subject to a 12-month guarantee against defective materials or workmanship. This guarantee does not cover damage caused by willful damage or negligence use of equipment.
  • 7. E080383-01R0-Q0 9 The Euroasia Pallet Racking & Long Span Shelving Systems are subjected to the highest standard of powder coating finish using the most environment-friendly powder coating plant to date anywhere in the world. Section of up to 9,000mm length, 2,000mm high and 750mm wide with weight of up to 600kg are transported through the plant by means of an overhead powered conveyor approximately 300metres in overall length. The plant as a whole consists of the following units: • 5-STAGE-SPRAY PRETREATMENT PLANT To clean and phosphate the workpieces using a cascade-rinsing recycling technology. • DRY-OFF OVEN To dry the wet pretreated parts. • POWDER COATING BOOTHS Designed for minutes-colour change, electrostatic powder coating and recovering system. • POWERED CONVEYOR To link and transport parts to the various units of the plant. Parts contaminated with surface oil and dirt are first treated in the 5-stage-spray pretreatment plant with the following sequence of processes: 1. Cleaning and degreasing at 60ºC to remove oil and dirt. 2. Rinsing with clean circulation water to remove excess degreasing chemical. 3. Parts are then iron-phosphated at 60ºC to prevent corrosion and enhance powder adhesion. 4. Final two rinsing processes with deminerlised circulation water are to ensure parts are absolutely clean before powder coating process. The specification for the entire pretreatment system is to achieve high quality standard products. After the pretreatment process, the parts are dried in the dry-off oven approximately 80ºC - 130ºC for 10 minutes to ensure the quality of phosphating is achieved. The powered variable speed overhead conveyor (2.5m - 5.0m/min.) then transport the parts to the powder coating booth. Here, electrostatic coating process is carried out automatically in a mobile booth, if required by hand, to average thickness between 55µm to 65µm. Quick colour change is achieved by two roll-on and roll-off fully automated powder recovery booths. Finally the coated parts are baked in the curing oven at a uniform temperature of 180ºC - 200ºC for 20 minutes to ensure even cross polymerisation. The parts are then unloaded, checked against quality standards before packing for delivery or storage.
  • 8. E080383-01R0-Q0 10 The greatest satisfaction for investing in this high technology powder coating plant is the ability and flexibility to manufacture high-quality storage and industrial installation products to meet customers’ demands. PROPERTIES OF COATING Film Thickness : 50 - 80 um Gloss (ASTM D523, 60°C) : 70 ± 7% 30 ± 5% for grey Flow Out : Good Adhesion (DIN53151 - 2 mm spacing) : GT = 0 Pencil Hardness (ASTM D3363 - Staedler Lumograph) : H - 2H Buchholz Hardness (DIN 53153) : 90 - 111 Conical Mandrel (ASTM D522) : < 4mm Direct Impact (ASTM D2794 - 0.625 in diameter ball) : > 65kg.cm Reverse Impact (ASTM D2794 - 0.625 in diameter ball) : > 65kg.cm Heat Resistance, 30 min at 180°C : Good
  • 9. E080383-01R0-Q0 12 PRODUCT TEST REPORTS & THIRD PARTY STRUCTURAL CALCULATIONS Upon customer’s request, we will be glad to submit product tests reports and Third Party Structural calculations. Our Company engages T.B Niedermuller GmbH, a Company based in Austria that provides Structural Engineering services. Others ♦ All material finishing is Epoxy Powder Painted unless otherwise stated. ♦ Floor Flatness : max of +/- 10mm (highest and lowest point) ♦ Product ex-factory China: 4 weeks upon receiving of Dawn Payment with Order. ♦ Validity of this quotation: 15 days (Due to steel price increase, if deliveries are extended longer than 2 months, then SUNSHINE reserves the right to adjust selling price on a rise and fall basis to prevailing cost of steel at time of production). ’
  • 10. T Racking T Racking T Racking T Racking T Racking T Racking T Racking T Racking E080383-01R0-Q0 13 is liable for and shall indemnify and hold Purchaser harmless from all direct costs, and damage incurred, for bodily injury and property damage, for each single injured person, within the cover of its liability insurance policy, resulting from of ’s (whole or partial) non-compliance with this Agreement, provided that this limitation shall not apply to the cost of repairing or replacing defective equipment under ’s warranty obligations. Without derogating from the above, shall not be liable to the Purchaser for any indirect or consequential loss or damage, e.g. loss of use, loss of production or service interruption, or loss of profits, whether such claim is based in contract, tort (including negligence), or strict liability, except in cases of gross negligence or willful misconduct. PROMISES 5-YEAR WARRANTY EUROASIA offers a 5-year warranty which covers the structural integrity of the design of the product, and against defects in materials or workmanship. STRUCTURAL WARRANTY will repair or replace at no-charge to the client any component that fails to meet its designed specification, subject to the following conditions: - 1. This warranty does not cover components, which are subject to loadings over and above those stated in ’s offer, or any such component subjected to damage during the warehouse operation. 2. must be advised immediately any such incidence arises, and be given full access to site to assess damage. 3. The definition of structural damage is the cracking, deformation or collapse of the product during the course of the warehouse operation. 4. All operatives must be fully aware of the design capacities of the racking system. 5-YEARS WARRANTY AGAINST DEFECTIVE MATERIALS AND WORKMANSHIP ---------------------------------------------------------------------------------------------------------------------- RACK MAINTENANCE & SAFETY PROGRAMME Under correct warehouse operational procedures, Interlock Pallet Racking will provide the customer with a racking system that will serve the company for an indefinite period. However, it is recognised that pallet racking is generally used in conjunction with material handling equipment which are controlled by warehouse personnel. T Racking