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Working together
for a safer world
Better prediction and better production - from every angle
CFD modelling for true well and field value
Michael Byrne
How technology and innovation drive optimisation AND safety.
Lloyd’s Register Energy
Contents
• Introduction to Computational Fluid Dynamics
• What do Other Industries do with Complex Fluid Flow?
• How can CFD help us?
• What is Wellscope?
• Evolution and Revolution
• Some Examples
• What is the dream?
Lloyd’s Register Energy
Introduction to Computational Fluid Dynamics
• CFD (in a simple terms) is a computational method to model
and simulate fluid flow in a bounded domain
• CFD is based on basic physics
• Continuity, Momentum, Energy equations
• CFD is a proven technology, particularly in the aerospace and
automotive industries, and increasingly used in the oil and gas sector,
e.g. perforations, e.g. fractures, formation damage, completion design, …
Lloyd’s Register Energy
The Maths & Physics Behind CFD
A Fluid Element
Mass Flow In and Out
Shear Stress Components
Lloyd’s Register Energy
What do other industries do?
with complex fluid flow challenges?
Lloyd’s Register Energy
I have a paper plane
• Will it fly and how far?
• How will it turn?
• Will the wings flex?
• How can I find out?
• I could throw a lot of planes........
• Or, I could build a model and use CFD (computational fluid dynamics)
Lloyd’s Register Energy
Build the geometry
Lloyd’s Register Energy
Run CFD
Lloyd’s Register Energy
Put it in context!
Lloyd’s Register Energy
Other Industries
Capture the geometry and the physical properties of
flowing fluid and all restrictions
No skin!
Lloyd’s Register Energy
How can CFD help us?
• Simulation of fluid flow in restrictive geometries
• Reservoirs
• Wells
• Completions
• Formation Damage
• Flow control
• And on up to surface………
Lloyd’s Register Energy
Surface Flow Modeling
• Production and injection facilities
• Pipelines
• Subsea
Lloyd’s Register Energy
In the well: Choke - Particle Trajectory
Lloyd’s Register Energy
R010 LSW1 1 ft pay, 5 m Drainage Radius
• Near Wellbore Surface Mesh
Lloyd’s Register Energy
R010 LSW1 1 ft pay, 5 m Drainage Radius
• 3D View of Velocity Profile into the base pipe
The RED colour is the Screen
Lloyd’s Register Energy
Single Nozzle ICD Geometry
Packer
Blank Pipes
Single Nozzle ICD
3mm diameter
Lloyd’s Register Energy
What is Wellscope?
• Patented modeling process
• Enables simulation of flow through reservoir, near wellbore and well in a
• Fully connected
• 3 dimensional
• Finite volumes
• Multiphase
• HPC environment
“Virtual Test Track”
• Smart design for smart wells
Lloyd’s Register Energy
Evolution and Revolution
• Conventional near wellbore modeling is 1D or at best 2D relying on nodal analysis
and often on “skin factors”
• Already CFD moves us to a 3D environment – evolution
• In future we will not use skin factors – revolution
Lloyd’s Register Energy
Example 1 – SPE168149
• Addition of 300M of perforations to an existing well
• Will value be realized
• Will original well contribution be lost
• Multi-phase highly complex completion
• Not possible to model with conventional methods
• Wellscope solved using CFD and HPC
Lloyd’s Register Energy
C&P Completion
332 m of 12 SPF C&P + 930 m of OH
103 x Stand Alone Screen (SAS) and
103 x Inflow Control Device (ICD)
Lloyd’s Register Energy
Modelling Inflow Control Device (ICD)
Sand Screen
10 ICD Ports
ICD Housing
Basepipe
Pressure drop for 5 bpd of Water
0
1000
2000
3000
4000
5000
6000
7000
0 200 400 600 800 1000 1200
PressureDropAccrossICD(psi)
Water Volume Flow Rate (bpd)
Pressure Drop Across FloReg ICD
1 Port Open Waetherford
1 Port Open CFD
Pressure Drop 1 Port Open
10 ICD
Ports
Measured Data
Lloyd’s Register Energy
Water & Oil Flow: Results
RED: 100% Oil
BLUE: 100% Water
Water flows from the water reservoir to the base pipe and to the left towards the heel
Oil flows from the oil reservoir to the base pipe and starts to mix with water and
together they flow to the left toward the heel
Oil, due to higher
velocity caused by
the ICD, can be seen
‘penetrating’ the
water and start to
mix with the water.
The contour colour is
between blue and
read, indicating a
mixed between oil
and water
Lloyd’s Register Energy
What is the dream?
• Smarter wells
• 21st Century Well Modelling
• Connecting to the reservoir
• Danish OPTION research project
• LR, Welltec, Dong Energy, DTU, UC
• Connecting to the surface
• A single fully coupled reservoir, well and surface model
• Integration of geomechanics
• Simulation of completions (perforations and fractures)
• The sand model – failure, production, transport, erosion, accumulation
Lloyd’s Register Energy
Junction in Multilateral Well
Lloyd’s Register Energy
Closing Sand 5 at the wellbore
Lloyd’s Register Energy
Closing Sand 5 at the wellbore
Lloyd’s Register Energy
Closing Sand 5 at the wellbore
Lloyd’s Register Energy
Water flood modeling using CFD
Lloyd’s Register Energy
Waterflooding – sweep efficiency
• Simple model, single permeability
Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates.
Copyright © Lloyd’s Register Consulting. 2013. A member of the Lloyd’s Register group.
Working together
for a safer world
Michael Byrne
Global Technical Head, Formation Damage
Aberdeen
07912388134
Michael.byrne@lr-senergy.com
Lloyd’s Register Consulting
www.lr.org/consulting

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Better prediction and better production - from every angle

  • 1. Working together for a safer world Better prediction and better production - from every angle CFD modelling for true well and field value Michael Byrne How technology and innovation drive optimisation AND safety.
  • 2. Lloyd’s Register Energy Contents • Introduction to Computational Fluid Dynamics • What do Other Industries do with Complex Fluid Flow? • How can CFD help us? • What is Wellscope? • Evolution and Revolution • Some Examples • What is the dream?
  • 3. Lloyd’s Register Energy Introduction to Computational Fluid Dynamics • CFD (in a simple terms) is a computational method to model and simulate fluid flow in a bounded domain • CFD is based on basic physics • Continuity, Momentum, Energy equations • CFD is a proven technology, particularly in the aerospace and automotive industries, and increasingly used in the oil and gas sector, e.g. perforations, e.g. fractures, formation damage, completion design, …
  • 4. Lloyd’s Register Energy The Maths & Physics Behind CFD A Fluid Element Mass Flow In and Out Shear Stress Components
  • 5. Lloyd’s Register Energy What do other industries do? with complex fluid flow challenges?
  • 6. Lloyd’s Register Energy I have a paper plane • Will it fly and how far? • How will it turn? • Will the wings flex? • How can I find out? • I could throw a lot of planes........ • Or, I could build a model and use CFD (computational fluid dynamics)
  • 10. Lloyd’s Register Energy Other Industries Capture the geometry and the physical properties of flowing fluid and all restrictions No skin!
  • 11. Lloyd’s Register Energy How can CFD help us? • Simulation of fluid flow in restrictive geometries • Reservoirs • Wells • Completions • Formation Damage • Flow control • And on up to surface………
  • 12. Lloyd’s Register Energy Surface Flow Modeling • Production and injection facilities • Pipelines • Subsea
  • 13. Lloyd’s Register Energy In the well: Choke - Particle Trajectory
  • 14. Lloyd’s Register Energy R010 LSW1 1 ft pay, 5 m Drainage Radius • Near Wellbore Surface Mesh
  • 15. Lloyd’s Register Energy R010 LSW1 1 ft pay, 5 m Drainage Radius • 3D View of Velocity Profile into the base pipe The RED colour is the Screen
  • 16. Lloyd’s Register Energy Single Nozzle ICD Geometry Packer Blank Pipes Single Nozzle ICD 3mm diameter
  • 17. Lloyd’s Register Energy What is Wellscope? • Patented modeling process • Enables simulation of flow through reservoir, near wellbore and well in a • Fully connected • 3 dimensional • Finite volumes • Multiphase • HPC environment “Virtual Test Track” • Smart design for smart wells
  • 18. Lloyd’s Register Energy Evolution and Revolution • Conventional near wellbore modeling is 1D or at best 2D relying on nodal analysis and often on “skin factors” • Already CFD moves us to a 3D environment – evolution • In future we will not use skin factors – revolution
  • 19. Lloyd’s Register Energy Example 1 – SPE168149 • Addition of 300M of perforations to an existing well • Will value be realized • Will original well contribution be lost • Multi-phase highly complex completion • Not possible to model with conventional methods • Wellscope solved using CFD and HPC
  • 20. Lloyd’s Register Energy C&P Completion 332 m of 12 SPF C&P + 930 m of OH 103 x Stand Alone Screen (SAS) and 103 x Inflow Control Device (ICD)
  • 21. Lloyd’s Register Energy Modelling Inflow Control Device (ICD) Sand Screen 10 ICD Ports ICD Housing Basepipe Pressure drop for 5 bpd of Water 0 1000 2000 3000 4000 5000 6000 7000 0 200 400 600 800 1000 1200 PressureDropAccrossICD(psi) Water Volume Flow Rate (bpd) Pressure Drop Across FloReg ICD 1 Port Open Waetherford 1 Port Open CFD Pressure Drop 1 Port Open 10 ICD Ports Measured Data
  • 22. Lloyd’s Register Energy Water & Oil Flow: Results RED: 100% Oil BLUE: 100% Water Water flows from the water reservoir to the base pipe and to the left towards the heel Oil flows from the oil reservoir to the base pipe and starts to mix with water and together they flow to the left toward the heel Oil, due to higher velocity caused by the ICD, can be seen ‘penetrating’ the water and start to mix with the water. The contour colour is between blue and read, indicating a mixed between oil and water
  • 23. Lloyd’s Register Energy What is the dream? • Smarter wells • 21st Century Well Modelling • Connecting to the reservoir • Danish OPTION research project • LR, Welltec, Dong Energy, DTU, UC • Connecting to the surface • A single fully coupled reservoir, well and surface model • Integration of geomechanics • Simulation of completions (perforations and fractures) • The sand model – failure, production, transport, erosion, accumulation
  • 24. Lloyd’s Register Energy Junction in Multilateral Well
  • 25. Lloyd’s Register Energy Closing Sand 5 at the wellbore
  • 26. Lloyd’s Register Energy Closing Sand 5 at the wellbore
  • 27. Lloyd’s Register Energy Closing Sand 5 at the wellbore
  • 28. Lloyd’s Register Energy Water flood modeling using CFD
  • 29. Lloyd’s Register Energy Waterflooding – sweep efficiency • Simple model, single permeability
  • 30. Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Consulting. 2013. A member of the Lloyd’s Register group. Working together for a safer world Michael Byrne Global Technical Head, Formation Damage Aberdeen 07912388134 Michael.byrne@lr-senergy.com Lloyd’s Register Consulting www.lr.org/consulting