The document discusses best maintenance repair practices and identifies that 70% of equipment failures are self-induced due to a lack of following these practices. Surveys found that 30-50% of failures are from a lack of basic maintenance knowledge by personnel, and another 20-30% are from personnel who have skills but do not follow practices. Most maintenance personnel lack complete basic mechanical maintenance fundamentals. The article then outlines some best practices, such as taking a proactive rather than reactive approach and ensuring personnel have the proper skills. Not following these practices can significantly impact a company's bottom line through things like reduced production capacity. The reasons companies often do not follow best practices include a reactive culture, unskilled personnel, a lack of discipline
Proactive Maintenance: EMAL’s Strategic Solution for Cost Competitivenessalcircle.com
The recession which started in 2008 has affected all industry sectors, aluminium being no exception. The LME has since then dropped from a high of nearly $ 3200 per ton at its peak and is now hovering around $ 1800 in the face of lower global demand. That is nearly a fall of 43 %. Only a few aluminium producers have been able to sustain this shock. It has led many companies to scale back their production, some others to shutdown while for many it translates to cutting cost to remain competitive. The economic and political realities have forced managers to reduce cost.
Preventive Maintenance Best Practices plus PM Optimization Workshop BrochureRicky Smith CMRP, CMRT
Join Ricky Smith for his Preventive Maintenance Best Practices plus PM Optimization Workshop, October 19-21 "Live" and "Virtual" (via internet). Check out the attached brochure.
Proactive Maintenance: EMAL’s Strategic Solution for Cost Competitivenessalcircle.com
The recession which started in 2008 has affected all industry sectors, aluminium being no exception. The LME has since then dropped from a high of nearly $ 3200 per ton at its peak and is now hovering around $ 1800 in the face of lower global demand. That is nearly a fall of 43 %. Only a few aluminium producers have been able to sustain this shock. It has led many companies to scale back their production, some others to shutdown while for many it translates to cutting cost to remain competitive. The economic and political realities have forced managers to reduce cost.
Preventive Maintenance Best Practices plus PM Optimization Workshop BrochureRicky Smith CMRP, CMRT
Join Ricky Smith for his Preventive Maintenance Best Practices plus PM Optimization Workshop, October 19-21 "Live" and "Virtual" (via internet). Check out the attached brochure.
Operational resilience is that side of risk, personnel and business continuity that rallies a firm to reduce disruptions in service when things go wrong.
Discover the Financial Conduct Authoritys (FCA) take on the subject.
Tier 4 Events - Operational Discipline - Do you know how are you performing i...Process Safety Culture
Operational Discipline, as we define it and most others would agree, is “doing the right thing, the right way, every time.” That is a pretty simple definition, but when you start thinking through the implications of what it takes for employees to be properly equipped and have the motivation to do that, things get more complicated. If you break down the definition, you see there are three areas of focus needed to drive the right behaviors of Operational Discipline:
1. Know what the right thing to do is
2. Be willing to always do the right thing
3. Ensure others also always do the right thing
Confirming the Value of Implementing a Labor Management SystemTZA
Read what industry experts and users say about the results from implementing a Labor Management System to boost labor productivity and reduce labor costs.
The following are a list of questions designed to specifically identify the most common causal factors of accidents or near-miss incidents in the general workplace. Each represents a controllable exposure employers should consider in their efforts to provide a safe and healthy work environment for their employees. Corrective actions should be implemented to prevent future reoccurrences of claims.
Precision Maintenance is talked about in many companies and implemented at many companies, many with great success, however most companies do not understand Precision Maintenance. In this paper I will clear up some misconceptions and untruths concerning it.
Precision Maintenance is talked about in many companies and implemented at many companies, many with great success, however most companies do not understand Precision Maintenance. In this paper I will clear up some misconceptions and untruths concerning it.
“My maintenance staff is highly trained and do not like using procedures.” If the statement is valid, and the cost of asset failure is not important to our operation, then your staff must have an unlimited and infallible memory – congratulations!
Did you know that the most complex equipment ever built was a nuclear submarine and that the first nuclear submarines experienced failures due to lack of effective procedures, thus ending in catastrophic failure?
If safety is number one in your organization, then repeatable, effective work procedures should be as well.
Operational resilience is that side of risk, personnel and business continuity that rallies a firm to reduce disruptions in service when things go wrong.
Discover the Financial Conduct Authoritys (FCA) take on the subject.
Tier 4 Events - Operational Discipline - Do you know how are you performing i...Process Safety Culture
Operational Discipline, as we define it and most others would agree, is “doing the right thing, the right way, every time.” That is a pretty simple definition, but when you start thinking through the implications of what it takes for employees to be properly equipped and have the motivation to do that, things get more complicated. If you break down the definition, you see there are three areas of focus needed to drive the right behaviors of Operational Discipline:
1. Know what the right thing to do is
2. Be willing to always do the right thing
3. Ensure others also always do the right thing
Confirming the Value of Implementing a Labor Management SystemTZA
Read what industry experts and users say about the results from implementing a Labor Management System to boost labor productivity and reduce labor costs.
The following are a list of questions designed to specifically identify the most common causal factors of accidents or near-miss incidents in the general workplace. Each represents a controllable exposure employers should consider in their efforts to provide a safe and healthy work environment for their employees. Corrective actions should be implemented to prevent future reoccurrences of claims.
Precision Maintenance is talked about in many companies and implemented at many companies, many with great success, however most companies do not understand Precision Maintenance. In this paper I will clear up some misconceptions and untruths concerning it.
Precision Maintenance is talked about in many companies and implemented at many companies, many with great success, however most companies do not understand Precision Maintenance. In this paper I will clear up some misconceptions and untruths concerning it.
“My maintenance staff is highly trained and do not like using procedures.” If the statement is valid, and the cost of asset failure is not important to our operation, then your staff must have an unlimited and infallible memory – congratulations!
Did you know that the most complex equipment ever built was a nuclear submarine and that the first nuclear submarines experienced failures due to lack of effective procedures, thus ending in catastrophic failure?
If safety is number one in your organization, then repeatable, effective work procedures should be as well.
Driving Continuous Improvement & Excellence.
The adage "a journey, not a destination" is the most prevalent aspect of Continuous Improvement. More than a set of steps, continuous Improvement is a company culture; resulting in significant business value when embraced by the entire company.
Dear students get fully solved assignments
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EFFECTIVE COMPLAINT MANAGEMENT STRATEGY-AN APPROACH TOWARDS SIX SIGMAinventionjournals
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
EFFECTIVE COMPLAINT MANAGEMENT STRATEGY-AN APPROACH TOWARDS SIX SIGMAinventionjournals
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
Advanced Maintenance And Reliability (Maintenance and Reliability Best Pract...Ricky Smith CMRP, CMRT
Maintenance and reliability has taken great strides toward managing asset reliability by applying known best practices in maintenance and reliability finding that they can optimize reliability and reduce total cost and reduce risk by applying known best practices. However, if not most organizations are still trapped in the old way of thinking.
As Albert Einstein once said: "the significant problems we face cannot be solved with the same level of thinking we were at when we created them".
Week 4 Dis 1Please respond to the following Brand Stretch .docxmelbruce90096
Week 4
Dis 1
Please respond to the following: "Brand Stretch Spectrum and Market Product Grid"
· Assess the importance of evaluating newly developed health care products in order to determine whether the products should carry existing brand names or whether they should be assigned new brand names. Suggest realistic branding strategies needed for marketers to evaluate newly developed health care products or services. Provide support for your rationale.
· From the e-Activity, determine whether or not the product offerings that you selected are consistent with the perceived selections of the given health care entity. Explain your rationale.
2 page
Dis 2
Please respond to the following: "Lateral Marketing Strategy"
· Assess the value of target marketing as an effective health care marketing strategy. Appraise the degree to which vertical and traditional segmentation help marketing managers use target marketing strategies. Support your rationale with at least two (2) specific examples of target marketing within a health care organization with which you are familiar.
· Evaluate the impact of lateral segmentation in encouraging marketing managers to look broadly at markets in order to identify previously overlooked opportunities. Provide at least one (1) specific example of quality initiatives within a health care organization.
2 page
Week 5
Dis 1
· Please respond to the following: "Marketing Segment and Perceptual Map"
· Evaluate the value and utility afforded by Philip Kotler’s Segment-by-Segment Invasion Plan as a tool for mapping current and future market segment pursuits. Provide support for your rationale.
· Assess the importance of a Perceptual Map for current and potential product offerings in the marketplace. Suggest one (1) way in which this instrument can be used by marketers to affect better product positioning outcomes within the health care industry.
2 page
Dis 2
Please respond to the following: "Product Ladder and Hierarchy of Needs"
· Assess the importance of the Ries and Trout’s Product Ladder as a target marketing device within the health care industry. Provide a rationale for your response.
· Assess the level of necessity for health care marketers to possess an effective understand of human motivation in order to better understand their customers. Provide at least two (2) specific examples of the use of human motivation within a health care organization.
2 page
Week 6
Dis 1
Please respond to the following: "Diffusion of Innovation"
· Per the text, health care consumers vary in their willingness to adopt new product offerings, with some being quicker to adopt than others. Suggest the key reasons why you believe these variances exist. Provide a rationale with at least (1) example of a situation or scenario that would support your response.
· Assess the importance of Everett Rogers’ Diffusion of Innovation Model as a tool for understanding the product adoption tendencies of health care consumer. Provide at least two (2) specific.
Instructions· This is a group assignment with only 4 .docxnormanibarber20063
Instructions:
· This is a group assignment with only 4 members. As discussed and explained in the class, this assignment is a Case study.
· The students should read and analyze the Case study and submit their report.
· The report should contain the following:
The Assignment should cover the following points:
1. Brief Overview (Describe the Company and issues discussed)
2. Situation Analysis (SWOT)
3. Key Issues (Symptoms/Problems)
4. Alternatives (A set of strategic alternatives that have a potential to solve the problem)
5. Evaluation of Alternatives (How well does the alternative address the issue stated? / List the pros and cons of each alternative)
6. Recommendation
7. Implementation Plan (Steps to follow constrained by budget and timeline/Short term and long term plan/Always look for appendices)
8. Risk and Mitigation (List all the challenges that would prevent the company from successfully implementing the proposed solution/List risk mitigation strategies for every challenge)
Rubric for Report: 20 marks
Category
Failed
0-1
Partially
2
Mostly
3
Absolutely
4
Key Issue(s)
Did not identify Key Issues
Partially identified Key Issues
Mostly identified Key Issues
Absolutely identified Key Issues
Relevant Factors
Did not analyze Relevant Factors
Partially analyzed Relevant Factors
Mostly analyzed Relevant Factors
Absolutely analyzed Relevant Factors
Alternatives (Identify)
Did not develop realistic Alternatives
Partially developed realistic Alternatives
Mostly developed realistic Alternatives
Absolutely developed realistic Alternatives
Alternatives (Evaluate)
Did not evaluate Alternatives
Partially evaluated Alternatives
Mostly evaluated Alternatives
Absolutely evaluated Alternatives
Recommendation
Did not select a Recommendation to address key issues
Partially selected a Recommendation to address key issues
Mostly selected a Recommendation to address key issues
Absolutely selected a Recommendation to address key issues
Date of Submission: WEEK 6
BEST WISHES
Activity-Based Costing: A Tool for Manufacturing
Excellence
ABC is a strategic weaoon in the Quest for comoetitive oosition.
By Peter B.B. Turney, Ph.D.
This article exammes rne role of
actiVity-based costing in the
achievement of manufacturing ex-
cellence. It describes manufacturing
excellence and the product cost in-
formation requirements of managers
who seek to achieve it. It shows
how conventional product costing
fails to meet these needs, and dem-
onstrates how activity-based cost-
ing corrects these deficiencies. It
explains how managers in manufac-
turing companies can use activity-
based costing for strategic, product
design, and continuous improve-
ment purposes. Finally, the article
lays to rest fears that activity-based
costing may be too costly and com-
plex to be compatible with manu-
facturing excellence.
A chieving and sustaining a com-petitive advantage via manufac-
turing excellence requires attention
to all .
Apply Strategic Plan EvaluationRefer back to the Week 2 compa.docxjewisonantone
Apply: Strategic Plan Evaluation
Refer back to the Week 2 company, Hoosier Media, Inc. Your consulting firm is now ready to present suggestions regarding the strategic plan of Hoosier Media, Inc.
In a 10- to 20-slide presentation with speaker notes, address the following which will be presented to the Director of Marketing:
· The best possible options for evaluating a strategic plan
· Corrective actions that should be taken to ensure company operations are correctly aligned with the strategic plan
Include the following in your presentation:
· How should the company measure organizational performance?
· How will the company examine what progress is being made toward the stated objectives?
· What criteria will be used when determining whether company objectives are measurable and verifiable?
· Based on your knowledge of the company, what changes should be made to reposition Hoosier Media competitively for the future?
Research and find 2-3 topics in current news/events
and be prepared to explain the event/news item and its relationship to
the material that we have covered in the course.
You should review papers, magazines and news feeds
to bring potential items for the group to discuss and decide on the
topics. You should then put together a slide on each item which
describes the event and demonstrates how it would impact strategic
management planning processes.
Six Sigma
The term Six Sigma, popularized by Motorola, Honeywell, and General Electric, has two meanings in TQM. In a statistical sense, it describes a process, product, or service with an extremely high capability (99.9997% accuracy). For example, if 1 million passengers pass through the St. Louis Airport with checked baggage each month, a Six Sigma program for baggage handling will result in only 3.4 passengers with misplaced luggage. The more common three-sigma program (which we address in the supplement to this chapter) would result in 2,700 passengers with misplaced bags every month. See Figure 6.4.
Six Sigma
A program to save time, improve quality, and lower costs.
The second TQM definition of Six Sigma is a program designed to reduce defects to help lower costs, save time, and improve customer satisfaction. Six Sigma is a comprehensive system—a strategy, a discipline, and a set of tools—for achieving and sustaining business success:
1. LO 6.3Explain Six Sigma
· It is a strategy because it focuses on total customer satisfaction.
· It is a discipline because it follows the formal Six Sigma Improvement Model known as DMAIC. This five-step process improvement model (1) Defines the project’s purpose, scope, and outputs and then identifies the required process information, keeping in mind the customer’s definition of quality; (2) Measures the process and collects data; (3) Analyzes the data, ensuring repeatability (the results can be duplicated) and reproducibility (others get the same result); (4) Improves, by modifying or redesigning, existing processes and procedures; a.
Having experience as a Maintenance Manager and Maintenance Consultant I wrote this article. The one Maintenance Manager that inspired me the most was Rick Mullen, former Engineering and Maintenance Manager at Anheuser Busch, who by far the #1 Maintenance Manager I ever met.
What does a "Day in the Life of a Proactive Maintenance Planner" look like. This article was writen based on my experience at Alcoa Mt Holly (Certified as World Class Maintenance).
Having worked with companies all over the world I decided to write this article based on my experience as a Maintenance Advisor and a Maintenance Leader.
How to know if your maintenance planning and scheduling is not effectiveRicky Smith CMRP, CMRT
Many times companies have Maintenance Planning and Scheduling however it is not effective as they like it to be. This article helps anyone who is struggling the Planning and Scheduling with a few ideas.
If you have questions email me at rsmith@worldclassmaintenance.org
Ever wondered what a "Day in the Life of a Proactive Maintenance Supervisor". Checkout this article and see how it matching where you are. If you have questions send Ricky an email to rsmith@worldclassmaintenance.org
A proactive maintenance technician is a highly trained professional who is an expert in his or her skills area, has knowledge of other skills areas, including safety and production, and has a desire to learn more. This professional knows and can
implement a failure-modes driven maintenance strategy for any piece of equipment.
A proactive maintenance technician uses knowledge and experience to ensure the maintenance process is optimized by making constructive recommendations to
management concerning improvement areas.
To ensure success, a proactive maintenance technician is proactive in everything he or she does. This person constantly reviews information to ensure procedures are accurate and issues are resolved quickly and does what is required to ensure the work is repeatable. Such a professional leads by example and takes responsibility for training new employees on how to be a proactive and effective maintenance technician.
The objective of the Parts Checkout process to ensure the right part is in stock when required by Maintenance / Operations to provide Production with Reliable Assets.
> Parts / Material Checkout Guiding Principles:
•All parts/material used for an asset will be charge to the asset via a Work Order
•No blanket work orders – blanket work orders lead to lack of failure information due to failure threads of like parts/material
•Overnight ordering of parts is an exception and not the general rule
•The Materials Management Process will be managed with Leading and Lagging KPIs
... and so much more
Best Maintenance Lubrication Practices are essential to
optimal life for ball and rolling element bearings.
There are four factors that are important when
lubricating bearings:
1. What type of lubrication?
2. How much lubrication?
3. How frequently should lubrication be applied?
4. How should the lubrication be applied to ensure
contamination control?
... and so much more covered on this document
Maintenance Planning and Scheduling is critical to success of any Maintenance Organization resulting in a significant increase in Wrench-time (Hands on Tool Time). Planning and Scheduling are two distinct functions which are dependent on each other.
Top 7 Reasons why Maintenance Work Orders are Closed Out AccuratelyRicky Smith CMRP, CMRT
Closing out work orders accurately is critical for leadership to make the “right decisions at the right time with accurate data” and it can only occur if work orders are “Closed with the Right Information/Data”.
If metrics and Key Performance Indicators are so important where are people pulling the data from without their work orders having the right data on them when they are closed into that dark hole called the CMMS or EAM.
Without good data you are lost and probably are making decisions based on passion and not facts.
Very few organizations pay attention to hydraulic leaks and how they can impact production capacity, asset reliability, and reactivity when a mitigation strategy is in place.
This Tool Box Talk may help you take that next step.
Most companies spend a lot of money training their maintenance personnel to troubleshoot a hydraulic system.
If we focused on preventing system failure then we could spend less time and money on troubleshooting a hydraulic system. We normally except hydraulic system failure rather than deciding not to except hydraulic failure as the norm. Let’s spend the time and money to eliminate hydraulic failure rather than preparing for failure.
Preventive Maintenance - Actions performed on a time- or machine-run-based schedule that detect, preclude, or mitigate degradation of a component or system with the aim of sustaining or extending its useful life through controlling degradation to an acceptable level. (Definition Source: SMRP Best Practices)
Maintenance Skills Training for industry is a hot subject right now. In many areas of the country, companies are competing for skilled maintenance personnel.
“A Deloitte study found that the skills gap may leave an estimated 2.4 million positions unfilled between 2018 and 2028, with a potential economic impact of $2.5 trillion”
The skill level of the maintenance personnel in most companies is well below what industry would say is acceptable. In the past, I have been involved with the assessment of the skill level for hundreds of maintenance personnel in the U.S. and Canada and found 80% of the people assessed scored less than 50% of where they need to be in the basic technical skills to perform their jobs. The literacy level of maintenance personnel is also a problem. In some areas of the United States we find that up to 40% of maintenance personnel in a plant are reading below the eighth grade level. After performing the Gunning FOG index, we find the reading level for mechanical maintenance personnel should be the twelfth year level and electrical maintenance personnel the fourteenth year level (associate degree).
Much has been written about lean manufacturing and the lean enterprise—enough that nearly all readers are familiar with the concepts as well as the phrases themselves. But what about lean maintenance?
Is it merely a subset of lean manufacturing? Is it a natural fall-in-behind spinoff result of adopting lean manufacturing practices?
Much to the chagrin of many manufacturing companies, whose attempts at implementing lean practices have failed ignominiously, lean maintenance is neither a subset nor a spinoff of lean manufacturing. It is instead a prerequisite for success as a lean manufacturer. This article will explain why.
Every wondered what the life of a Proactive Maintenance Technician looks like. This article was written based on my experience as a Proactive Maintenance Technician.
The Art Pastor's Guide to Sabbath | Steve ThomasonSteve Thomason
What is the purpose of the Sabbath Law in the Torah. It is interesting to compare how the context of the law shifts from Exodus to Deuteronomy. Who gets to rest, and why?
We all have good and bad thoughts from time to time and situation to situation. We are bombarded daily with spiraling thoughts(both negative and positive) creating all-consuming feel , making us difficult to manage with associated suffering. Good thoughts are like our Mob Signal (Positive thought) amidst noise(negative thought) in the atmosphere. Negative thoughts like noise outweigh positive thoughts. These thoughts often create unwanted confusion, trouble, stress and frustration in our mind as well as chaos in our physical world. Negative thoughts are also known as “distorted thinking”.
How to Split Bills in the Odoo 17 POS ModuleCeline George
Bills have a main role in point of sale procedure. It will help to track sales, handling payments and giving receipts to customers. Bill splitting also has an important role in POS. For example, If some friends come together for dinner and if they want to divide the bill then it is possible by POS bill splitting. This slide will show how to split bills in odoo 17 POS.
How to Make a Field invisible in Odoo 17Celine George
It is possible to hide or invisible some fields in odoo. Commonly using “invisible” attribute in the field definition to invisible the fields. This slide will show how to make a field invisible in odoo 17.
The French Revolution, which began in 1789, was a period of radical social and political upheaval in France. It marked the decline of absolute monarchies, the rise of secular and democratic republics, and the eventual rise of Napoleon Bonaparte. This revolutionary period is crucial in understanding the transition from feudalism to modernity in Europe.
For more information, visit-www.vavaclasses.com
Operation “Blue Star” is the only event in the history of Independent India where the state went into war with its own people. Even after about 40 years it is not clear if it was culmination of states anger over people of the region, a political game of power or start of dictatorial chapter in the democratic setup.
The people of Punjab felt alienated from main stream due to denial of their just demands during a long democratic struggle since independence. As it happen all over the word, it led to militant struggle with great loss of lives of military, police and civilian personnel. Killing of Indira Gandhi and massacre of innocent Sikhs in Delhi and other India cities was also associated with this movement.
1. BEST
MAINTENANCE
REPAIR
PRACTICES
BY RICKY SMITH, CMRP
IN PARTNERSHIP WITH:
THE MAINTENANCE COMMUNITY BY UPKEEP
A number of surveys conducted in industries throughout the United States have
found that 70% of equipment failures are self-induced. Maintenance personnel who
are not following what is termed ‘Best Maintenance Repair Practices’ substantially
affect these failures. Between 30% and 50% of the self-induced failures are the
result of maintenance personnel not knowing the basics of maintenance.
Maintenance personnel who, although skilled, choose not to follow best maintenance
repair practices, potentially cause another 20% to 30% of those failures. The
existence of this problem has been further validated through the skills assessment
process performed in companies throughout the US. This program evaluated the
knowledge of basic maintenance fundamentals through a combination of written,
identification and performance assessments of thousands of maintenance
personnel from a wide variety of industries.
The results indicated that over 90% lacked complete basic fundamentals of
mechanical maintenance. This article focuses on “Best Maintenance Repair
Practices” necessary for maintenance personnel to keep equipment operating at
peak reliability and companies functioning more profitably through reduced
maintenance costs and increased productivity and capacity.
The potential cost savings can often be beyond the understanding or comprehension
of management. Many managers are in a denial state regarding maintenance. The
result is that they do not believe that repair practices directly impact an
organization’s bottom line or profitability. More enlightened companies have
demonstrated that, by reducing the self-induced failures, they can increase
01
2. BEST MAINTENANCE
REPAIR PRACTICES
RICKY SMITH / THE MAINTENANCE COMMUNITY
production capacity by as much as 20% and thus lower maintenance and total cost.
Other managers accept lower reliability standards from maintenance efforts
because they either do not understand the problem or they choose to ignore this
issue. A good manager must be willing to admit to a maintenance problem and
actively pursue a solution.
You may be asking what are the “Best Maintenance Repair Practices”. Here are a few
which maintenance personnel must know:
02
3. BEST MAINTENANCE
REPAIR PRACTICES
RICKY SMITH / THE MAINTENANCE COMMUNITY
Maintenance is totally reactive and does not follow the definition of
maintenance, which is to protect, preserve, and prevent from decline (reactive
plant culture).
Maintenance personnel do not have the requisite skills
The maintenance workforce lacks either the discipline or direction to follow best
maintenance repair practices.
Looking through this abbreviated “Best Maintenance Repair Practices” table, try to
determine whether your company follows these guidelines. The results will very likely
surprise you. You may find that the best practices have not been followed in your
organization for a long time.
In order to fix the problem you must understand that the culture of the organization
is at the bottom of the situation. Everyone may claim to be a maintenance expert but
the conditions within a plant generally cannot often validate that this is true. In
order to change the organization’s basic beliefs, the reasons why an organization
does not follow these best practices in the repair of their equipment must be
identified. A few of the most common reasons that a plant does not follow best
maintenance repair practices are:
1.
2.
3.
03
4. Maintenance is totally reactive and does not follow the definition of
maintenance, which is to protect, preserve, and prevent from decline (reactive
plant culture).
Maintenance personnel do not have the requisite skills
The maintenance workforce lacks either the discipline or direction to follow best
maintenance repair practics.
Management is either not supportive, and/or does not understand the
consequences of not following the best practices (real understanding must
involve a knowledge of how much money is lost to the bottom line).
1.
2.
3.
4.
In order to solve the problem of not following “Best Maintenance Repair Practices” a
sequential course of action should be taken:
1st: Identify whether a problem exists (i.e. Track repetitive
equipment failures, review capacity losses in production and identify causes
for these losses, measure the financial losses due to repair issues). See the Nyman
Iceberg diagram below.
BEST MAINTENANCE
REPAIR PRACTICES
RICKY SMITH / THE MAINTENANCE COMMUNITY
04
5. BEST MAINTENANCE
REPAIR PRACTICES
RICKY SMITH / THE MAINTENANCE COMMUNITY
model with Preventive and Planned Maintenance at
the top of planned priorities. This will provide more
time for performing maintenance utilizing the
“Best Maintenance Repair Practices”.
3rd: Implement the changes needed to move toward
following Best Maintenance Repair Practices” and
measure the financial gains.
To conclude, as many as 75% of companies in the
United States do not follow “Best Maintenance Repair
Practices”. The 10% that do follow these practices
are realizing the rewards of a well run, capacity driven
organization that can successfully compete in today’s
and tomorrow’s market place. Remember that use of
the “Best Maintenance Repair Practices” might just
become a mandatory requirement for the future
success of an organization in today’s economy.
Maintenance Skill Level – Perform Skills Assessment (written and performance
based) to evaluate whether skill levels are adequate to meet “Best Maintenance
Repair Practices” for your specific maintenance organization.
Maintenance Culture – Provide training to all maintenance and management
relative to a change in maintenance strategy and how it will impact them
individually (i.e. Increase in profit for the plant, less overtime resulting from fewer
equipment breakdowns, etc.). Track and measure the changes and display the
results to everyone.
Maintenance Strategy – Develop a plan to introduce a proactive maintenance
2nd: Identify the source of the problem (this could be
combination of issues).
05
Maintenance
means to protect,
preserve, and
prevent from
decline - both
equipment and
team culture.
- RICKY SMITH, CMRP
6. BEST MAINTENANCE
REPAIR PRACTICES
RICKY SMITH / THE MAINTENANCE COMMUNITY
Join me for a three-day workshop on 'Best Maintenance Technician
Practices' - more info below.
06