Partnering with experienced wire harness manufacturers in India can save you time otherwise invested in considering all the fine details of a wire harness, in order to make it apt for your particular application.

1. Before Designing Your Wire Harness -
Miracle Electronics
Wire harnesses are important elements in every electrical device
today. With the rising complexities of machineries being used in
large scale applications, the use of wire harnesses is becoming even
more crucial. You wouldn’t want hundreds of wires lying around,
taking up so much of space and making it messy, also exposing
operators and passers-by to danger from loose wires. Wire
harnesses are thus an organized way of using lesser space, keeping
it neat and free from trips and falls. Moreover, the jacketing and
bundling also prevents operators from any kinds of shocks.
The life of wires is also increased because of the jacketing, which
would otherwise deteriorate sooner had the wires being left lying
around exposed to outer environments like moisture and fog.
However, there is a lot that goes into designing a wire harness that
suits your requirements. One mistake, and the entire thing can go

2. haywire! So, let’s help you know some of the most basic
considerations you need to make while designing a wire harness.
The location
Where are you planning to use your wire harness? Is it in an indoor
or outdoor application? An indoor space means a more controlled
environment, but more concern for the operators. An outdoor space
means facing all kinds of environments throughout the year, and
standing against every season and climate. An outdoor setting may
mean lesser risk to everyday operators, but more risk to those
passing by the space.
Environmental considerations
Whether indoor or outdoor, the environment needs to be
considered. Will the environment be of extreme temperatures? Will
it be damp and humid, or absolutely desiccated? Are there any
chemicals used around the space? Will the wires be routed near any
engine or exhaust? All of these considerations will help you know
what all kinds of things your wire harness may need to handle, such
as heat, moisture, chemicals, dirt, oil, vibration, etc. Designing a wire
harness to particularly be able to face the elements it will get in
touch with is very important for better functioning and a longer
lifespan.

3. Every single detail
When you sit to design a wire harness for your application, apart
from all of the above, it is important that you discuss every single
detail about the harness with the manufacturer. This includes the
materials to be used, the jacketing that is required, the kind of
bundling (https://www.miracle.net.in/blog/wire-
bundling-type-suitable-application/)
you wish to have, any colour coding or labeling you may want, etc.
Other than this, there must be complete clarification about the
length of wires required, the tolerances, and any other inclusions
you may want, such as connectors, lead wires, etc.
It can become a very complicated process to design the most apt
wire harness for your application. It requires complete knowledge
and detailed understanding of both the application and every aspect
of a wire. Partnering with an experienced manufacturer that
specializes in a variety of wire harnesses can help streamline the
complete wire harness designing and manufacturing process,
making your end product more efficient and effective. Miracle
Electronics is one such name that tops the list of the most reliable
wire harness manufacturers in India, where you can get the
best quality wire harnesses for any application, with all sorts of
inclusions and fine details. Moreover, all the wire harnesses here are
certified and approved by DGAQA and MSQAA for platform specific
applications, with the production processes being certified for
quality to ISO 9001 and AS9100C. Every wire harness is thoroughly
tested and checked for compliance to the particular application it

4. needs to be installed in; so you can rest assured of the quality pf
products you are receiving.
For more Information: https://www.miracle.net.in/