Applied motion products b lu dc_datasheet

The BLuDC Series Servo Drives provide
compact, reliable solutions for a wide range
of motion applications in a variety of in-dustries.
BLuDC Series Servo Drives are
designed to offer excellent performance
coupled with hardware and software fea-tures
that make them easy to integrate, use,
and maintain.
The BLuDC hardware features a powerful
digital signal processor (DSP) coupled with
an efficient MOSFET PWM amplifier. When
combined with the BLuDC’s sophisticated
yet easy to tune current, velocity, and posi-tion
loops, the result is a system capable of
extremely high performance and the assur-ance
of success in even the most demand-ing
of applications.
Features:
All-digital design means no trimpots or
dip switches: all drive settings config-ured
through software
Selectable commutation (sinusoidal or
trapezoidal) for a wide variety of motors
including brushless, brushed, and linear
servo motors
Multiple control options
Compact size
Easy-to-use and set up through Quick
Tuner application software
Reliable: optically isolated I/O, digital
protection circuits built-in, surface mount
technology
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RS-232 and RS-485 comm ports for pro-gramming
and serial communications
BLuDC9
9 amps cont, 18 amps peak
400 Watts with 48 Vdc supply
Packaged in an enclosure
BLuDC4
4.5 amps cont, 13.5 amps peak
200 Watts with 48 Vdc supply
Exposed printed circuit board
Control Options:
Analog Command Signal (+/- 10V)
Pulse & Direction
CW & CCW Pulse
Encoder Following
Host Serial Commands via RS-232/485
Integrated motion control with either Si
Programmer or Q Programmer applica-tion
software
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U$#
Series Servo Drives
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

BLuDC Servo Drives
Drive Models
(Available with enclosure, BLuDC9, and without enclosure, BLuDC4)
U $#
mƒ
2
U
$#
m
BLuDC9-S, BLuDC4-S
Basic drive: analog, digital, and
host serial command inputs
Analog +/- 10V torque, veloc-ity,
and positioning modes
Pulse Direction with elec-tronic
gearing
CW / CCW Pulse
Encoder Following with elec-tronic
gearing
Multi-axis Si programing when
used with a SiNet Hub
Host serial command execu-tion
of commands sent over
serial connection from a host
device (PC, PLC, HMI, etc.)
•
•
•
•
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•
$#
k
BLuDC9-Q, BLuDC4-Q
Stand-alone program execution
with Q Programmer application
software as well as host serial
command functionality
Register manipulation
Conditional processing
Math functions
Multi-tasking
I/O Handling
Flexible Programming
Sophisticated motion control
and motor drive in one pack-age
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U
BLuDC9-Si, BLuDC4-Si
Stand-alone program execution
of programs created with the Si
Programmer application software
Intuitive, easy-to-use software
with integrated servo tuning
Graphical point-and-click
format combines motion, I/O,
logic, and operator interface
(MMI-01) functionality in one
program
Easily integrates with external
devices through discrete I/O
Excellent for simple motion
sequencing
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Features Summary
Drive Model BLuDC-S BLuDC-Si BLuDC-Q
SiNet Hub compatible   
Command Inputs
Analog +/- 10V  
Pulse Direction  
CW / CCW Pulse  
Encoder Following  
Host Serial Command Execution   
Si Indexer 
Q Programming 
Logic Input Functions
Alarm Reset  
End-of-travel Limit Switches   
Servo Enable  
Logic Output Functions
Alarm   
Brake   
In-Position / Motion Output   
Digital Inputs 7 (15 with -SE) 15 7 (15 with -QE)
Digital Outputs 3 (7 with -SE) 7 3 (7 with -QE)
Analog Inputs 2 0 2
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BLuDC Servo Drives
Details
S and Q Connections (shown on BLuDC9 hardware)
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6PK
-/4/2
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6$#
Si, SE, and QE Connections (shown on BLuDC4 hardware)
3
23
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0(!3%#
'
0(!3%
0(!3%!
-/4/2
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DC9
m
u
Sold Serviced By:
ELECTROMATE
www.electromate.com

BLuDC Servo Drives
Specifications
Amplifier Section
AMPLIFIER TYPE ....................... 3-phase sinusoidally commutated with MOSFET power
4
devices
CURRENT CONTROL ................ 4 quadrant “DQ” method with PWM at 16 kHz
OUTPUT CURRENT ................... BLuDC9 9.0 A continuous / 18.0 A peak
BLuDC4 4.5 A continuous / 13.5 A peak
DC INPUT VOLTAGE ................... 24 - 48 VDC (18 VDC minimum, 53 VDC maximum)
REGENERATION ........................ Requires external regen clamp board: RC-010 or RC-050.
CIRCUIT PROTECTION .............. Over-current / Short circuit, Over temperature, Over volt-age,
Under voltage, Encoder signal failure, Hall signal
failure
POSITION FEEDBACK ............... A/B quadrature incremental encoder, 200 - 128,000
counts/rev (50 - 32,000 lines), 2 MHz maximum frequen-cy.
POSITION RESOLUTION ........... Set via software to match incremental encoder resolution.
MAXIMUM MOTOR SPEED ........ 8000 RPM, motor and load dependent.
Controller Section
MOTION UPDATE ....................... 16 kHz
SERVO UPDATE ......................... 4 kHz
SERIAL COMMUNICATION ........ RS-232 programming and control port. Green and Red
LED’s for indicating receive transmit activity.
S Q drives also can be controlled via RS-422/485 port
and are addressable for multi-axis control via this port.
Both ports (RS-232 RS-422/485) selectable baud:
9600, 19200, 38400, 57600, 115200.
STATUS INDICATORS ................. Green and Red LED’s indicate communication activ-ity
over serial ports, drive status, and drive alarm codes
(faults).
DIGITAL INPUTS OUTPUTS ... All optically isolated 5-24 V logic; 2 high speed, 5 V logic
inputs for Step (Pulse) Direction and Encoder Following
control.
ANALOG INPUT .......................... S Q drives only: configurable as single-ended or dif-ferential
+/- 10V, +/- 5V, 0-10V, 0-5V. Can be used as one
differential input or two single-ended inputs. 12-bit resolu-tion
(including sign).
S Q PARAMETER RANGES .... Distance: 1 - 2,147,483,647 CW or CCW, relative or ab-solute
positioning in encoder counts.
Speed: 0.0042 - 133 rev/sec
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BLuDC Servo Drives
Acceleration: 0.167 - 5000 rev/sec/sec
Deceleration: 0.167 - 5000 rev/sec/sec
Time Delays: 0.01 - 320 seconds
Si PARAMETER RANGES .......... Distance: 1 - 16,000,000 CW or CCW, absolute position
+/- 2 billion.
Speed: 0.25 - 100 rev/sec
Acceleration: 1 - 3000 rev/sec/sec
Deceleration: 1 - 3000 rev/sec/sec
Time Delays: 0.01 - 300 seconds
Output Pulse Widths: 2 - 500 milliseconds
Iterations per loop: 1 - 65,535
Nested loops: 50 maximum
Subroutine call: 5 deep maximum
Physical
WEIGHT ...................................... BLuDC4-S, Q: 3.1 oz (87 g)
BLuDC4-Si, SE, QE: 5.0 oz (140 g)
BLuDC9: 10 oz (280 g)
AMBIENT TEMPERATURE ......... 0 - 40o C
HUMIDITY ................................... Maximum of 90% non-condensing
CONNECTORS ........................... Screw terminal connectors for input power and motor,
HD-15 for encoder/hall signals, DB25 for I/O. Si, SE, and
QE have DB25P for additional I/O.
5
I/O Detail
Drive Model Total
I/O
Dedicated Inputs* General Purpose
Inputs
Dedicated Outputs** General Purpose
Outputs
Analog Inputs
BLuDC9-S
BLuDC4-S
7/3 6 Limit Switches (2)
Alarm Reset
Servo Enable
Jog CW, CCW (2)
1 3 Alarm
Motion
Brake
0 2 single-ended
or
1 differential
BLuDC9-Q
BLuDC4-Q
Alarm Reset
Servo Enable
Jog CW, CCW (2)
1 3 Alarm
Motion
Brake
0 2 single-ended
or
1 differential
BLuDC9-Si
BLuDC4-Si
Jog CW, CCW (2)
11 3 Alarm
Motion
Brake
4 0
*Dedicated Inputs can be re-defined as General Purpose Inputs through software.
**Dedicated Outputs can be re-defined as General Purpose Outputs through software.
NOTE: Expansion I/O can be added to S and Q drives making them SE and QE drives: 8 additional inputs and 4 additional outputs.
NOTE: The encoder’s index (Z) channel if present can be used as an additional “home” input.
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BLuDC Servo Drives
6
Dimensions
BLuDC9 (All models)
BLuDC4 (S and Q models)
BLuDC4 (Si, SE, and QE models)
Terminal strip for expanded I/O present only on
Si, SE, and QE models.
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BLuDC Servo Drives
Quick Tuner Configuration Tuning Software
The BLuDC servo drives are supplied with the Quick Tuner software setup utility. In this one
program the user can configure all the aspects of the drive. This includes setting the cur-rent,
configuring inputs and outputs, and tuning the drive using the integrated oscilloscope
7
with built-in trigger function.
The “Drive” tab allows the user to select the oper-ating
mode and enter options associated with the
mode.
The “Inputs - Outputs” tab is used to configure the
functionality of the drive. These functions include:
Alarm Output
Limit Switches (end-of-travel)
Motion Output
Brake Output
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The “Tuning - Sampling” tab includes an oscilloscope
function that can be used to display the effects of dif-ferent
servo loop gain values. A number of different
drive parameters can be plotted, including:
Target Speed
Actual Speed
Motor Current
Position Error
Supply Voltage
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•
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The oscilloscope function also features a trigger
function and a monitor which continuously updates
various parameter values.
BLuDC4-S
BLuDC4-S
BLuDC4-S
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BLuDC Servo Drives
8
Recommended Motors
N Series Motors (NEMA flanges)
Motor Part No. w/o brake N0030-103-A-000 N0050-103-A-000 N0100-103-A-000 N0100-103-B-000 N0200-104-B-000 N0400-105-B-000
Motor Part No. w/ brake N0030-153-A-000 N0050-153-A-000 N0100-153-A-000 N0100-153-B-000 N0200-154-B-000 N0400-155-B-000
Mounting Flange NEMA size 17 17 17 23 23 23
Rated Output Watts 30 50 100 100 200 400
Power Supply Volts 24 24 24 24 48 60
Rated Torque in-lb (N-m) 0.85 (0.095) 1.4 (0.159) 2.81 (0.318) 2.81 (0.318) 5.66 (0.64) 11.2 (1.27)
Peak Torque in-lb (N-m) 2.56 (0.29) 4.25 (0.48) 8.4 (0.95) 8.4 (0.95) 17.25 (1.91) 33.8 (3.82)
Rated Speed RPM 3000 3000 3000 3000 3000 3000
Peak Speed RPM 5000 5000 5000 5000 5000 4000
Rated Current Amps RMS 2.8 3.9 7.4 7.7 6.4 8.2
Peak Current Amps RMS 6.9 10.4 21.0 21.5 18.0 23.8
Torque Constant in-lb/A (N-m/A) 0.36 (0.041) 0.40 (0.046) 0.40 (0.046) 0.39 (0.044) 0.93 (0.106) 1.41 (0.16)
Voltage Constant V/RPM 0.0043 0.0048 0.0048 0.0046 0.0110 0.0168
Rotor Intertia oz-in-sec2 (g-cm2) 1.42x10-4 (10) 2.8x10-4 (20) 4.25x10-4 (30) 1.27x10-3 (90) 2.5x10-3 (180) 4.7x10-3 (340)
M Series motors (Metric flanges)
Motor Part No. w/o brake M0030-103-3-000 M0050-103-3-000 M0100-103-3-000 M0100-103-4-000 M0200-104-4-000 M0400-105-4-000
Motor Part No. w/ brake M0030-153-3-000 M0050-153-3-000 M0100-153-3-000 M0100-153-4-000 M0200-154-4-000 M0400-155-4-000
Mounting Flange mm 40 40 40 60 60 60
Rated Output Watts 30 50 100 100 200 400
Power Supply Volts 24 24 24 24 48 60
Rated Torque in-lb (N-m) 0.85 (0.095) 1.4 (0.159) 2.81 (0.318) 2.81 (0.318) 5.66 (0.64) 11.2 (1.27)
Peak Torque in-lb (N-m) 2.56 (0.29) 4.25 (0.48) 8.4 (0.95) 8.4 (0.95) 17.25 (1.91) 33.8 (3.82)
Rated Speed RPM 3000 3000 3000 3000 3000 3000
Peak Speed RPM 5000 5000 5000 5000 5000 4000
Rated Current Amps RMS 2.8 3.9 7.4 7.7 6.4 8.2
Peak Current Amps RMS 6.9 10.4 21.0 21.5 18.0 23.8
Torque Constant in-lb/A (N-m/A) 0.36 (0.041) 0.40 (0.046) 0.40 (0.046) 0.39 (0.044) 0.93 (0.106) 1.41 (0.16)
Voltage Constant V/RPM 0.0043 0.0048 0.0048 0.0046 0.0110 0.0168
Rotor Intertia oz-in-sec2 (g-cm2) 1.42x10-4 (10) 2.8x10-4 (20) 4.25x10-4 (30) 1.27x10-3 (90) 2.5x10-3 (180) 4.7x10-3 (340)
* Consult factory for torque v. speed performance of the above recommended motors with BLuDC drives.
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BLuDC Servo Drives
9
Recommended Motors
N Series Motors - NEMA 17
Motor Part No. Dimension “L”
mm (inch)
N0030-103-A-000 85.1 (3.35)
N0030-153-A-000 121 (4.76)
N0050-103-A-000 91.1 (3.59)
N0050-153-A-000 128 (5.03)
N0100-103-A-000 105 (4.13)
N0100-153-A-000 141 (5.55)
M Series Motors - 40 mm
mm (inch)
M0030-103-3-000 81 (3.18)
M0030-153-3-000 115.7 (4.55)
M0050-103-3-000 86.1 (3.38)
M0050-153-3-000 123 (4.84)
M0100-103-3-000 101 (3.97)
M0100-153-3-000 136 (5.35)
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ELECTROMATE
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BLuDC Servo Drives
10
Recommended Motors
N Series Motors - NEMA 23
mm (inch)
N0100-103-B-000 116 (4.56)
N0100-153-B-000 149 (5.87)
N0200-104-B-000 126 (4.96)
N0200-154-B-000 161 (6.33)
N0400-105-B-000 149 (5.86)
N0400-155-B-000 183 (7.2)
M Series Motors - 60 mm
mm (inch)
Dimension “D”
mm (inch)
M0100-103-4-000 87 (3.42) 8 (0.314)
M0100-153-4-000 110 (4.33) 8 (0.314)
M0200-104-4-000 103 (4.05) 14 (0.551)
M0200-154-4-000 135 (5.31) 14 (0.551)
M0400-105-4-000 126 (4.96) 14 (0.551)
M0400-155-4-000 160 (6.3) 14 (0.551)
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BLuDC Servo Drives
Cables
The cables below are used for connecting an N or M series servo motor to a BLuDC servo
drive. All cables are available in standard 4, 10, and 20 foot lengths, and custom lengths
are available upon request.
BLMTR-CA motor cables (for N and M series motors w/o brakes)
!00,)%$-/4)/.
0.,-42
#!
88
BLMTR-BK-CA motor w/ brake cables (for N and M series motors
w/ brakes)
BLuENC-CA feedback cables (for all N and M series motors)
11
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BLuDC Servo Drives
12
Options
I/O Expansion Board
Increases the number of digital inputs and outputs on BLuDC-S and Q drives from 7 inputs
to 15 inputs, and from 3 outputs to 7 outputs. Drives can be ordered from the factory as
BLuDC9-SE or QE and BLuDC4-SE or QE.
Regeneration Clamp
As with most servo systems a clamp circuit is sometimes required to limit the power supply
bus voltage when the motor is decelerating under load. The RC-050 regen clamp offers 50
Watts of continuous power dissipation (800 Watts peak).
Hub 444 and SiNet Hub 8
The Hubs can be used to create multi-axis indexing sys-tems.
The SiNet Hub 8 can connect up to 8 axes to one
program and the Hub 444 up to 4 axes. The Hub 444 also
has 4 digital inputs and 4 digital outputs. Hubs are pro-grammed
with the SiNet Hub Programmer software.
MMI-01
For use with BLuDC-Si drives in applications where an operator interface is
required for entering different values (motor speed, distance, position, cycle
count, etc.) into an Si program. Available with a backlit display as well (MMI-
02).
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BLuDC Datasheet Version Ac / 10.2005
www.electromate.com

Applied motion products b lu dc_datasheet

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