Presented at 2018 Smart Manufacturing Summit, Bangalore. Shared Pov on Digital Transformation strategies for Industrie 4.0, Breaking Legacy Walls, , Building Smart teams for Digital Shopfloor, Inducing Customer Centric Factory, Data Driven Approach, Roadmap for Paper to Product in a Connected World,

1. APPLYING DIGITAL TO
MANUFACTURING MINDSET
PRADEEP CHANKARACHAN
JOINED BY LOKESH REDDY
HARMAN INTERNATIONAL (INDIA)
AT 2018 SMART MANUFACTURING SUMMIT,
26-27 SEPTEMBER - BANGALORE

2. “The factory of the future will have only two employees…” – Warren Bennis
And may be the villager who stays nearby 
CLOUD
IOT
AI/ML
BLOCKCHAIN
AR/VR/XR
….

3. INDUSTRIE 4.0 PREDICTS
2020
2021
2022
2023
Cross Industry Ecosystem <10%
3D Printing
Effectiveness of IoTT – True Things <20%
Virtual Assistants and Intelligent Agents
Blockchain <5%
25%
3D Only- 10%
Must Have - 50%
Connecting All - 30%
*Gartner Predicts 2018: Industrie 4.0 and Advanced Manufacturing
Business KPI - 50%
McKinsey : Economic Impact up from $1.2 Trillion to $3.7 trillion by 2025

4. RE-POSITION IT IN DIGITAL
• IT’S NOT ABOUT OR BUT AND !
• ORGANIZATION RHYTHM
• VALUE OVER PREDICTABILITY
• CONVERGANCE OF IT & OT
WHY SHADOW THE BUSINESS, THINK-DO SHADOW BUSINESS !

5. CUSTOMER CENTRIC
Connect
Customer
Cultural
Change
Data
Gover-
nance
Digital
Cross
Section
Digital
Supply
Network
• CONNECTED – CONTINOUS – INTEGRATED
• PROACTIVE - AUTOMATED & PREDICTIVE
• AGILE - FLEXIBLE – REAL TIME
• TRANSPERENT & FASTER FEEDBACK CYCLE
• OPTIMIZED – RELIABLE & PREDICTABLE
FACTORY
ANSWER TO THE WHY !

6. FEEL THE CUSTOMER IN THE SUIT
How to turn a regular factory into a smart factory
Joachim Hensch
BONUS - REFERENCE !!

7. DRIVEN
Your gut feel could just be indigestion, Leverage Data Instead !
DATA APPROACH
(F3) Fit For Future - Software Factory and Plant on Code
41% Airline cancellation is due to mechanical failures
Innovate from Two sided platforms to N-sided opportunities
A Consumer Electronics CEO Office is
right in the middle of Service Engineers !

8. APPLYING DIGITAL
• “Rule of Half”
Mfg Mindset- If you apply your full attention to most processes—you can cut the time needed
to accomplish them in half.
• Informed
• SCM, Manufacturing, People
• Agile and Design Thinking
• Manufacturing Engineered
• For How and When than Why ?

9. PAPER TO PRODUCT
Cooking is all about what goes in before and after !!
Design
Imagine
Manufacture
Make
SCM
Deliver
Holistic-Customer 360
Cyber Security - DLP, Connectivity,
Acquisitions (Data), Compliance
Aggregate, Visualize, Predict
Prescribe, Cognition
Serve a wholesome I4.0 course Meal !

10. Requirement
Design /
Engineering
Procurement
Manufacturing
Quality
Sales
PAPER TO PRODUCT PROCESS

11. ALM/
PLM
Product/Project ,Task Management, Quality & Reporting
Product BOI
Mechanical
Hardware
Software
BUSINESS APPLICATION STRATEGY - ENGINEERING

12. IoT: Unified dashboard
Requirement SpecRequirement
•Requirement Specs
•Battery life
•Storage
Design DataDesign
Procurement
•Supplier Name
•Cost
•Lead Time
Manufacturing DataManufacturing
•Program (NC,CMM)
•Tool position and Orientation
Quality ChecksQuality
•Temperature Test
•Drop Test
Sales DataSales
•Sales Trend
Smart Dashboard
Search Product ID :
Requirement
Engineering /
Design
Procurement
Manufacturing
Quality
Sales
IoT Cloud
Platform

13. DIGITAL TECHNOLOGY ADOPTIONS
• Water fall to agile methodology
• Flexible and Fast
• Incremental and scaled deliverables
• Cloud adoptions
• Quick availability of server infrastructure
• Readily available work environment
• Readily available application
• DevOps tools and team
• Faster delivery of features
• Towards Product and feature management teams instead of project teams
• Improved communication and collaboration
• IoT applications
• One source of information
• Better and Role based accessible real time information

14. TALENT FOR THE DIGITAL SHOPFLOOR
“Every Company is in ‘Software’ business, Everyone is a technology worker in today’s economy”
 UPSKILL AND CROSS SKILL
 CROSS-BREED PIZZA TEAMS
 ENGINEERING THAN INTUITIVE
 BEYOND THE FLOOR
 ELEVATE DATA SCIENCE
 CONTINUOUS LEARNING MINDSET
 BE THE ONE !
“Lack of Digital Culture and training is the biggest challenge facing companies to accept, adopt and
accelerate Industrie 4.0”
It took 300 years to “re-invent” the potters wheel & tie it to a chariot !!
Manusmruti to Global Warming ?!
Pot & Potters Wheel – Original human disruptions for what we are
ODD

15. HUMANS OF FUTURE

16. Are you with 21st-century Internet-enabled business processes,
mid-20th-century management processes,
all built atop 19th-century management principles ?
- Gary Hamel

17. THANK YOU !