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Animal Feed
Production
CDE Brussels gave
funds for technical
assistance. A
$450,000 grant was
also secured from
USAID through the
Fish and LEAD
project.
Today's high demands for cost-effective, quality and high-
performance feeds make it obvious that producing quality feeds
requires a high level of specialized processing technology.
ANDRITZ FEED & BIOFUEL is a unique company with the ability to
manufacture and supply each and every machine in the feed
pelleting line. With an intricate knowledge of each key process, we
can supply a compatible and homogeneous solution from raw
material intake to finsished feed bulk loading.
Project Management
Easy-to-operate and
maintainable plants and
systems with short
implementation time and
excellent performance set us
apart from the completion.
Competence, engineering
leadership and worldwide co-
operating business units in
addition to staff comitment and
dynamics distinguish us from
other suppliers.
Through outstanding
performance, mastery of
key-process technologies
and engineering capbilities,
ANDRITZ FEED & BIOFUEL
has become a globally leadi
ng supplier of pelleting
equipment and systems.
Experienced project
managers and experts from
specialized functions ensure
that the expected
performance will be
achieved.
Being the worldwide leargest supplier of equipment to the feed
industry with moren than a century of experience, manufacturing
facilities, 14 sales and service companies plus a supplementary
worldwide diestibution network, we are confident to claim that
ANDRITZ FEED & BIOFUEL is able to supply an optimum technology
solution for any possible need in animal feed plants
Our concept is simple and effective, we strive to be a "one-stop" all
round supplier for all your pelleting needs. Our packages are tailor-
made to suit your specific requirements whether it be know-how,
engineering, individual machines, complete processing lines, spare
part and service avalibility.
The ANDRITZ FEED & BIOFUEL project management contains:
 ConsultationPlant design
 Engineering
 Machinery specification and supply
 Machinery installation/ Supervision
 Running in/commissioning
 Operational training
 Training of your process operators
 Maximizing performance and product quality
 After-sales service
Weighing
Ingredient silos and hopper
scales
Hopper scales for weighing of
individual constituents in
formula mixtures. Three
different types of hopper scales
pending on the functunality.
The type VBE/EEB single where
charges are closed/weighed out
via sequence control of one or
more dosing screws. When
weighing is finshed the outlet
slide opents for emptying. The
type VBE/EEK single where
charges are closed/weighed our
via sequence control of dosing
screws, while the chain
conveyor is stopped. The chain
conveyor starts upon finished
weighing and empties the bin.
The type VBE/EEB double
where charges are
closed/weighed our via
swquence control of dosing
screws. The pneumatically
operated bottom slide opens
upon finished weighing to
empty the charge into bottom
bin. A new charge can be
weighed simultaneously with
emptying of the bottom bin.
Live bin
Loss-in-weight weigher and pre-mixing of feed ingredients prior to
grinding to ensure optimum hammer mill performance and
homogeneous particle size distribution. Good homogenizing ability.
materials are lifted upwards by the central live bin screw.
Bulk intake system with aspiration filter
Bulk intake hopper and conveying system with filter, type DFE.
Grinding
ANDRITZ FEED & BIOFUEL
grinding equipment fulfils your
particle size distribution
requirements for all kind of
feed products.
ANDRITZ FEED & BIOFUEL’s
advanced grinding technique
offers you:
 Optimum energy
utilizationMinimized
down time
 Full utilization of
screens and hammers
 Easy screen and
hammer changes
 Efficient separation of
foreign matter
 Safety equipment
 Process control
Total grinding system solutions
include pre-bin, feeder,
separator, hammermill,
discharge hopper, platform,
aspiration filter, fan and the control system. Designed for the
toughest of applications, ANDRITZ FEED & BIOFUEL hammermills
stand up to the challenge, year after year.
The Optimill series
The optimill series consists of hammer mills for raw material
grinding of normal to coarse-structured feed products, such as
cattle, pig and poultry feeds. The Optimill series has grinding
chamber diameters of 1100 mm and widths from 500 mm to 1200
mm. The operating speed is 1500/1800 rpm.
The Multimill series
The Multimill series consists of fine grinding hammer mills for high-
capacity production of fine-ground materials. The Multimill series has
grinding chamber diameters of 650 mm and widths from 300 mm to
1400 mm. The operating speed is 3000/3600 rpm.
Aspiration filters
Fully automatic, continuously operating bag filters cleaned by
compressed air. A variety of filters support any need for process air
filtration throughout the entire pelleting plant.
Conditioning and Expanding
CM series for for pre-
conditioning with addition of
liquids and steam, providing
optimum mixing and retention
time. Dual conditioning for
perfect mixing-in of liquids and
extended conditioning time as
well as availability of CRT first-
in-first-out solutions.
Conditioning helps optimise
the pellet quality
The correct conditioning of a
feed compound is necessary in
order to obtain a good pellet
quality and an effective
utilization of the pelleting or
extrusion installation.
Conditioning improves
compressibility and binding properties of feed mixtures by using:
Heat - Moisture - Time
The pellet mill pre-conditioner is an important part of the pelleting
process providing:
 Optimal pellet quality
 High capacity
 Efficient steam and liquid addition
 Efficient energy exploitation
 Long lifetimes for dies and press rollers
Expanding
The ANDRITZ FEED & BIOFUEL feed expander is used for high-
temperature conditioning of feed mixtures, conditioning and
stabilisation of mixture before pelleting and thermal treatment and
crumbling of feed mixtures and individual raw materials.
An efficient solution for securing:
 Lower percentage of fines
 Better physical pellet quality
 Increased pellet mill capacity
 Increased liquid addition
 Better possibilities of raw material composition with less
consideration for binding properties of raw materials results
in low cost formulating
 Improved activation of the natural binding properties of raw
materials
 Reduction/elimination of bacteria
 Reduction of growth-inhibiting substances
 Better digestibility of the feed compound
Pelleting
Pellet mill design with focus on
high performance, reliability,
feed hygiene, ease of
maintenance, controllabiliry
and low energy consumption.
Availibility of complete range of
belt-driven and gear-driven
models, matching any possible
feed plant preference.
Andritz Feed & Biofuel pellet
mills are designed and built on
the basis of 50 years of
experience and produce top
quality products for animal
feed, aqua feed, and biomass
products.
The pellet mills are designed
for·conventional steam
pelleting or expander pelleting.
Pellet mill design is focussed on performance, reliability, safety, feed
hygiene, controllability and low energy consumption.·Modular design
allows for upgrading to meet future requirements.
The roll adjustment systems allows quick, simple and very accurate
roll adjustment. The optional automatic roll adjustment system gives
the advantage of fast die change and fully step-less readjustment
during operation as well as resetting without the risk of rolling over
the die.
The benefits of choosing Andritz Feed & Biofuel pelleting
equipment:
 Process design consultation
 High performance
 Process controllability and flexibility
 High quality dies and rolls
 Operator friendly design
 Low energy consumption
 Minimum downtime
 Efficient service organization
 Wear part supply guarantee
 Competitive price level
Cooling
Crumbling
Sifting and Coating
Cooler
Vertical coolers in several
models matching the exact
types of feed from any feed
mill.
Crumbler
Crumbling is done after
pelleting and prior to coating
and for controlled particle size
reduction with optinal
automatic feeding and with
roll adjustment.
Control and Automation
Automation systems are available as basic control systems or as
fully automatic systems for control of each process machine or
complete process lines. The system ensures cost-effective
processing and consistent feed quality. The plant design with
integrated automation solutions provides full traceability of
ingredients and process parameters.
ANDRITZ FEED & BIOFUEL supplies computer based control systems
for all key processes in pelleting and extrusion production lines.
The modularly designed control systems range from basic control of
operational functions to advanced computerized control of entire
process lines incl. weigher, grinder, mixer, extruder, dryer or feed
expander, pellet mill, cooler and coater.
ANDRITZ FEED & BIOFUEL control (TM) types communicate through
Ethernet between PC AS32TM Scada and PLC/Microprocessor:
 ECMS, ECOS Extruder
 ECS1.1, Extruder Expansion
 DCMS, Dryer
 VCMS, Vacuum coater
 CCMS, Cooler
 MPPC, MFPC, Pellet mill
 P-ASS, PE-ASS, Pellet mill/Expander
Ethernet is world wide the most common type of network for
industrial computer controls and administration EDB systems - easy
to connect with ANDRITZ FEED & BIOFUEL's control systms for a
total integration, which gives the following advantages:
 Total traceability from administration to finished product
 Superior management of production parameters
 Online remote service/supervision from Andritz Feed &
Sifting
The sifting will remove fines in
order to end up with uniform
crumbles and pellets
Coating
The Micro Fluid System is
used for addition of liquid
micro ingredients like e.g.
enzymes, amino acids,
vitamines, aromatics, bacteria
cultures and oils after cooling
of the product. Adding liquids
after cooling reduces the
number of formular changes
and faciliates production of
special products specified by
customers.
Biofuel service department
 Access to ANDRITZ FEED & BIOFUEL controls through WWW
with special AS32 Scada software
Filters
Home | About Us | Contact Us
Rotary Valves | Diverter Valves | Roto-shaker Screeners | Disc Mills |
Pellet Mills | Double Agitator Mixer/Pug Mills | Corn Wet Milling |
Wood & Biofiber Plastic Composites Equipment | Bio Fuel Pelleting |
Ethanol Production
Andritz Feed & Biofuel
336 Penn Street
Muncy, PA 17756
1-800-446-8629 • FAX: (570) 546-1266
© 2008, Andritz Feed & Biofuel, A Division of Andritz, Inc.
JESMA FILTER
Jesma filter is a specialized
division of ANDRITZ FEED &
BIOFUEL. We are suppliers of
product-based solutions within
industrial dust
suction/filtration.
Comprehensive experience
within filtration and dust
handling and state-of-the-art
know-how about modern filter
technology makes JESAMA
FILTER an extremely
competent partner as supplier
of both complete plants as
well as individual filters for
any purpose.

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Animal feed production

  • 1. Animal Feed Production CDE Brussels gave funds for technical assistance. A $450,000 grant was also secured from USAID through the Fish and LEAD project. Today's high demands for cost-effective, quality and high- performance feeds make it obvious that producing quality feeds requires a high level of specialized processing technology. ANDRITZ FEED & BIOFUEL is a unique company with the ability to manufacture and supply each and every machine in the feed pelleting line. With an intricate knowledge of each key process, we can supply a compatible and homogeneous solution from raw material intake to finsished feed bulk loading. Project Management Easy-to-operate and maintainable plants and systems with short implementation time and excellent performance set us apart from the completion. Competence, engineering leadership and worldwide co- operating business units in addition to staff comitment and dynamics distinguish us from other suppliers. Through outstanding performance, mastery of key-process technologies and engineering capbilities, ANDRITZ FEED & BIOFUEL has become a globally leadi ng supplier of pelleting equipment and systems. Experienced project managers and experts from specialized functions ensure that the expected performance will be achieved. Being the worldwide leargest supplier of equipment to the feed industry with moren than a century of experience, manufacturing facilities, 14 sales and service companies plus a supplementary worldwide diestibution network, we are confident to claim that ANDRITZ FEED & BIOFUEL is able to supply an optimum technology solution for any possible need in animal feed plants Our concept is simple and effective, we strive to be a "one-stop" all round supplier for all your pelleting needs. Our packages are tailor- made to suit your specific requirements whether it be know-how, engineering, individual machines, complete processing lines, spare
  • 2. part and service avalibility. The ANDRITZ FEED & BIOFUEL project management contains:  ConsultationPlant design  Engineering  Machinery specification and supply  Machinery installation/ Supervision  Running in/commissioning  Operational training  Training of your process operators  Maximizing performance and product quality  After-sales service Weighing Ingredient silos and hopper scales Hopper scales for weighing of individual constituents in formula mixtures. Three different types of hopper scales pending on the functunality. The type VBE/EEB single where charges are closed/weighed out via sequence control of one or more dosing screws. When weighing is finshed the outlet slide opents for emptying. The type VBE/EEK single where charges are closed/weighed our via sequence control of dosing screws, while the chain conveyor is stopped. The chain conveyor starts upon finished weighing and empties the bin. The type VBE/EEB double where charges are closed/weighed our via swquence control of dosing screws. The pneumatically operated bottom slide opens upon finished weighing to empty the charge into bottom bin. A new charge can be weighed simultaneously with emptying of the bottom bin. Live bin Loss-in-weight weigher and pre-mixing of feed ingredients prior to grinding to ensure optimum hammer mill performance and homogeneous particle size distribution. Good homogenizing ability. materials are lifted upwards by the central live bin screw. Bulk intake system with aspiration filter
  • 3. Bulk intake hopper and conveying system with filter, type DFE. Grinding ANDRITZ FEED & BIOFUEL grinding equipment fulfils your particle size distribution requirements for all kind of feed products. ANDRITZ FEED & BIOFUEL’s advanced grinding technique offers you:  Optimum energy utilizationMinimized down time  Full utilization of screens and hammers  Easy screen and hammer changes  Efficient separation of foreign matter  Safety equipment  Process control Total grinding system solutions include pre-bin, feeder, separator, hammermill, discharge hopper, platform, aspiration filter, fan and the control system. Designed for the toughest of applications, ANDRITZ FEED & BIOFUEL hammermills stand up to the challenge, year after year. The Optimill series The optimill series consists of hammer mills for raw material grinding of normal to coarse-structured feed products, such as cattle, pig and poultry feeds. The Optimill series has grinding chamber diameters of 1100 mm and widths from 500 mm to 1200 mm. The operating speed is 1500/1800 rpm. The Multimill series The Multimill series consists of fine grinding hammer mills for high- capacity production of fine-ground materials. The Multimill series has grinding chamber diameters of 650 mm and widths from 300 mm to 1400 mm. The operating speed is 3000/3600 rpm. Aspiration filters Fully automatic, continuously operating bag filters cleaned by compressed air. A variety of filters support any need for process air filtration throughout the entire pelleting plant. Conditioning and Expanding
  • 4. CM series for for pre- conditioning with addition of liquids and steam, providing optimum mixing and retention time. Dual conditioning for perfect mixing-in of liquids and extended conditioning time as well as availability of CRT first- in-first-out solutions. Conditioning helps optimise the pellet quality The correct conditioning of a feed compound is necessary in order to obtain a good pellet quality and an effective utilization of the pelleting or extrusion installation. Conditioning improves compressibility and binding properties of feed mixtures by using: Heat - Moisture - Time The pellet mill pre-conditioner is an important part of the pelleting process providing:  Optimal pellet quality  High capacity  Efficient steam and liquid addition  Efficient energy exploitation  Long lifetimes for dies and press rollers Expanding The ANDRITZ FEED & BIOFUEL feed expander is used for high- temperature conditioning of feed mixtures, conditioning and stabilisation of mixture before pelleting and thermal treatment and crumbling of feed mixtures and individual raw materials. An efficient solution for securing:  Lower percentage of fines  Better physical pellet quality  Increased pellet mill capacity  Increased liquid addition  Better possibilities of raw material composition with less consideration for binding properties of raw materials results in low cost formulating  Improved activation of the natural binding properties of raw materials  Reduction/elimination of bacteria  Reduction of growth-inhibiting substances  Better digestibility of the feed compound Pelleting
  • 5. Pellet mill design with focus on high performance, reliability, feed hygiene, ease of maintenance, controllabiliry and low energy consumption. Availibility of complete range of belt-driven and gear-driven models, matching any possible feed plant preference. Andritz Feed & Biofuel pellet mills are designed and built on the basis of 50 years of experience and produce top quality products for animal feed, aqua feed, and biomass products. The pellet mills are designed for·conventional steam pelleting or expander pelleting. Pellet mill design is focussed on performance, reliability, safety, feed hygiene, controllability and low energy consumption.·Modular design allows for upgrading to meet future requirements. The roll adjustment systems allows quick, simple and very accurate roll adjustment. The optional automatic roll adjustment system gives the advantage of fast die change and fully step-less readjustment during operation as well as resetting without the risk of rolling over the die. The benefits of choosing Andritz Feed & Biofuel pelleting equipment:  Process design consultation  High performance  Process controllability and flexibility  High quality dies and rolls  Operator friendly design  Low energy consumption  Minimum downtime  Efficient service organization  Wear part supply guarantee  Competitive price level Cooling
  • 6. Crumbling Sifting and Coating Cooler Vertical coolers in several models matching the exact types of feed from any feed mill. Crumbler Crumbling is done after pelleting and prior to coating and for controlled particle size reduction with optinal automatic feeding and with roll adjustment.
  • 7. Control and Automation Automation systems are available as basic control systems or as fully automatic systems for control of each process machine or complete process lines. The system ensures cost-effective processing and consistent feed quality. The plant design with integrated automation solutions provides full traceability of ingredients and process parameters. ANDRITZ FEED & BIOFUEL supplies computer based control systems for all key processes in pelleting and extrusion production lines. The modularly designed control systems range from basic control of operational functions to advanced computerized control of entire process lines incl. weigher, grinder, mixer, extruder, dryer or feed expander, pellet mill, cooler and coater. ANDRITZ FEED & BIOFUEL control (TM) types communicate through Ethernet between PC AS32TM Scada and PLC/Microprocessor:  ECMS, ECOS Extruder  ECS1.1, Extruder Expansion  DCMS, Dryer  VCMS, Vacuum coater  CCMS, Cooler  MPPC, MFPC, Pellet mill  P-ASS, PE-ASS, Pellet mill/Expander Ethernet is world wide the most common type of network for industrial computer controls and administration EDB systems - easy to connect with ANDRITZ FEED & BIOFUEL's control systms for a total integration, which gives the following advantages:  Total traceability from administration to finished product  Superior management of production parameters  Online remote service/supervision from Andritz Feed & Sifting The sifting will remove fines in order to end up with uniform crumbles and pellets Coating The Micro Fluid System is used for addition of liquid micro ingredients like e.g. enzymes, amino acids, vitamines, aromatics, bacteria cultures and oils after cooling of the product. Adding liquids after cooling reduces the number of formular changes and faciliates production of special products specified by customers.
  • 8. Biofuel service department  Access to ANDRITZ FEED & BIOFUEL controls through WWW with special AS32 Scada software Filters Home | About Us | Contact Us Rotary Valves | Diverter Valves | Roto-shaker Screeners | Disc Mills | Pellet Mills | Double Agitator Mixer/Pug Mills | Corn Wet Milling | Wood & Biofiber Plastic Composites Equipment | Bio Fuel Pelleting | Ethanol Production Andritz Feed & Biofuel 336 Penn Street Muncy, PA 17756 1-800-446-8629 • FAX: (570) 546-1266 © 2008, Andritz Feed & Biofuel, A Division of Andritz, Inc. JESMA FILTER Jesma filter is a specialized division of ANDRITZ FEED & BIOFUEL. We are suppliers of product-based solutions within industrial dust suction/filtration. Comprehensive experience within filtration and dust handling and state-of-the-art know-how about modern filter technology makes JESAMA FILTER an extremely competent partner as supplier of both complete plants as well as individual filters for any purpose.