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DEVELOPMENT OF AN ADSOPTION
COOLING SYSTEM WITH A
THERMAL ENERGY STORAGE BASED
EVAPORATOR FOR AIR
CONDITIONING APPLICATION
For
The FORD-HKUST Conservation and Environmental Research Program
Dept. of Mechanical & Aerospace Engineering
HKUST
© T.S. Zhao, 2014
Automobile fossil fuel emissions accounts for a
huge 75% of total CO emission in the world.
An estimated 70% pollution in the Asia pacific
region is from the automotive sector.
With over a billion vehicles running daily
[UNEP,2013]
ENVIRONMENTAL BENIGN CARS USING EVRONMENTAL AND SUSTAINBLECOOLING
SYSTEM LIKETHE ADASORPTIONCOOLING SYSTEMS CAN CUT DOWNTHE POLUTION BUY
18% AS AIR CONDITIONERSAND COOLING SYSTEM ONVEHICLESACOUNTS FOR ABOUT 9%
THETOTAL EMISSION ONTHE CAR
OVERVIEW/PRESENTATION FLOW
© A. ONABANJI, 2015
INTRODUCTION
PRINCIPLE OF ACS
DESIGN METHODOLOGY
RESULTS
IMPLICATION OF RESULTS
STUDY RELEVANCE & APPLICATION
Adsorption Cooling System
(ACS); An environmental
benign cooling technology
looking to replace
conventional vapour
compression cooling
systems.
INTRODUCTION
Provide an Adsorption Cooling System “Off” Cooling
Technology with the following attributes:
 An incorporated latent thermal energy storage (LTES)
 Passive system-No additional pump or moving parts
required to existing system
 Limited Modification to existing systems
 Simplified, lower cost approach than current solutions
 Improved Refrigeration performance
z
Condenser
Evaporator
Adsorb
er
A
V
3
V
2
V
4
V
1
V
6
V
5
Adsorb
er
B
Adsorption Cooling Sys.
Phase 1
Adsorber A: Desorption
Adsorber B: Adsorption
Phase 2
Mass Recovery
Phase 3
Adsorber A: Adsorption
Adsorber B: Desorption
Simulation of a Double-bed
Adsorption Cooling System
Sample of Composite Zeolite Adsorbent
Structure
Rate of Adsorption for
some selected Adsorbents
Adsorption Phenomenon
Adsorbate; blue polar molecules, Adsorbent:
hydrophilic surface.
XTERITICS OF THE ZEOLITE 13X/CaCl ADSORBENT
Adsorption and
Desorption large
temp range
Microspores of
diameter less than
20A (vacancy sites)
Low saturation
pressures (above
atmospheric) at
operating
temperature
Nominal Adsorbate
Uptake
Commercial features of Zeolite 13X/CaCl Adsorbent
Reliability
A stunning over200,000
cycles of
adsorption/desorption
High Adsorption
• Adsorption at low
humidity
• Compact structure
Adsorption
Temp.
Range
• Solar Heat
• Exhaust Heat
Working pair Xteristics
ADSORPTION&ADSORBENT
Zeolite 13X/CaCl Composite AdsorbentW
ADSORBENT PREPARATION & COATING
IMPREGNATION
• Zeolite(s) + CaCl(aq)
• Ratio 1:9
• Filter and Rinse
• Dry @ high temp. >200oC
CALCINATION
• Purification by
heating
COATING
• Spray Aqueous
Composite
adsorbent over
the fins of heat
exchanger
© A. ONABANJI, 2014
HEAT EXCHANGER BEFORE (A) AND AFTER
(B) COATING
A
A
B
Innovation; Incorporating
aTES System
prototype testing
• Materials &
Topography
• Replace weak and
damaged pipes
• Poor ergonomics
• Poor
Manufacturing
• Heat Loss study
• Cycle phase &
mode
Optimization
• Cycle time
Optimization
• Poor
Insulation
• Incomplete
cycle mode
• Performance
optimization
• Weight & Size
• Flow Circuits
• Harness
• Leaks
Quantitative Qualitative
Design/Approach
SCHEMATIC DESIGN MODEL
© A. ONABANJI, 2015
PCM HEAT
EXCHANGER DESIGN HEAT EXCHANGER
LIVE PICTURE
Heat Exchanger
Tube
PCM drain and
tap
TES Chamber
3-D MODEL OF ADSORPTION COOLING SYSTEM
PROTOTYPE
© A. ONABANJI, 2015
PREVIOUS DESIGN CURRENT DESIGN
EVAPORATOR
CONDENSER
VACUMVALVES
ADSORBER BEDS
Flow meter
Temperature Sensor
Insulated Hot Water
Tank
Actuator Vavles
PICTURE OF THE
ADSORPTION
COOLING SYSTEM
 Pen-tadecane offers a narrow temperature fluctuation during charge and
discharge for the systems operating temp.
 Very low volume change during phase change.
 Overall surface contact area with heat exchanger.
 High storage density at operating temp as compared to sensible heat.
© A. ONABANJI, 2015
PCM SELECTION CRITERIA
Sustainability
&
Stability
Recyclable
Chemically
Inert
and Stability
Self
Nucleating
And
Reversibility
Thermal Properties
Appropriate
Thermal
Conductivity
Steady-latent
heat of
Absorption
and
emission
No Phase
Segregation
Operating
Temperature Range
Narrow
temperature
fluctuation
Thermal
stabilty
Narrow
temperature
fluctuation
EXPERIMENTAL ACS-TES SYTEM CYCLE
© A. ONABANJI, 2015
V-V2
SV3
Cond.
SV1
SV6
SV2
SV5
SV4
ADS-B
Evap.
ADS-A
SV8
SV7 V-V3
V-V1V-V4
V-V5
PCM
Chamber
Chilled
water
flow
Cooling
water
flow
Red Flow= Hot Water
Blue Flow= ColdWater
Yellow Flow=Refrigerant
Black Flow=Adsorbate
V-V= Vacuum Valves
SV=Adsorbate valve
DESORPTION
Cold
Cold
Cold
Cold
ADSORPTION
Hot
Hot
Hot
Hot
© A. ONABANJI, 2015
CONTINOUS TEMP FLUCTUATION
(MIN. TEMP. = 8OC)
PLOT OFTEMPERATURE PROFILES OBTAINED FOR NO
LOAD ONTHE ACS
HEAT TRANSFER FLUID TEMPERATURE PROFILE OF THE
ADSORPTION COOLING SYSTEM FOR A 0.3 KW LOAD
© A. ONABANJI, 2015
CONTINOUS TEMP.
FLUCTUATION
© A. ONABANJI, 2015
PCM OUTLET TEMP.
REDUCED FLUTUATION
CHILLED WATER
OUTLER TEMP.
TEMPERATURE PROFILES FOR ACS-TES SYSTEM
Authors Adsorbent-Adsorbate
pair
SORPTION
TEMPRATURE
APPLICATION COP SCP(W/kg)
Zhang L. Z. et al. [1] ,
(2000)
Zeolite 13X – water 310 Air conditioning 0.38 25.7
Wang R. Z. et al. ,
(2001)
Activated carbon –
methanol
100 ChilledWater 0.4 73.1
LuY. L. et al. (2004) Zeolite 13 X –Water 300 Air conditioning 0.21 30
RestucciaG. et al.(2004) Silica gel – water 80 Chilled water 0.58 20
LiuY. L. et al. 2005 Silica gel – water 85 0.188 43
Yu.I.Aristov et al.
,(2010)
LiNO3/silica KSK -
Water
80 Chilled water 0.086 144
ChaoY. H. et al. (2012) Zeolite 13X/CaCl-water 70 Chilled water O.1 1O6
Present System (2015) Zeolite 13X/CaCl-water 80 Chilled water/Trucks 0.08 160
COMPARISON OF RESULT
© A. ONABANJI, 2015
PROPERTIES Previous Model Optimized Model Remarks
Specific Cooling Power 655(W/kg) 160(W/kg) 75% less as compare to
previous system
Size/Weight 0.86 sq.meters area
&
Aprox.130kg
0.80 sq. meters area
&
Aprox. 109kg
Weight Optimization;
1 9% weight reduction
Co-eifficent of Performance(COP) 0.45 0.08 400W cooling capacity, a
poor 82% less than
previous model
CycleTime 60 (mins) equivalent to
8cycles
60 (mins) equivalent to
5cycles
Cycle mode optimization
Heat exchanger efficiency Non-coated heat
exchangers thus Redox
reactions in chamber
Heat exchangers are
selected for thermal and
corrosion resistance for
refrigerant type
Improved efficiency in
new model as compared
to the previous model
Chilled Water Temperature High fluctuation of
Chilled water
Temperature
Quasi-stable Chilled water
fluctuation
Improved through the
TES incorporation.
RESULT SUMMARY & IMPLCATION
© A. ONABANJI, 2015
Integrating
chilled Air
outlet to the
system for
ambient
temperature
cooling
Regenerative
cycle for
condenser
cooling source to
reduce cooling
water
temperature
Size and
Weight
reduction of
the system
Integrating
the system
on a
Vehicle
© A. ONABANJI,
2015
Using a Solar
hot water
system for hot
water source
for the system
&
Integrating PCM
with Nano-
particles for
improved
thermal
conductivity
RECOMMENDATION
APPLICATION
Stadiums
© A. ONABANJI,
2015
Solar Impulse II & Solar PoweredTrucks
Rural & Suburban Societies
MarineVessels
REFERENCES
• Tso, C. Y., Christopher YH Chao, and S. C. Fu. "Performance analysis of a waste heat driven
activated carbon based composite adsorbent–water adsorption chiller using simulation model."
International journal of heat and mass transfer 55.25 (2012): 7596-7610.
• C.Y. Tso, K.C. Chan, Christopher Y.H. Chao, C.L. Wu. Experimental performance analysis on an
adsorption cooling system using zeolite 13X/CaCl2 adsorbent with various operation
sequences. International Journal of Heat and Mass Transfer 85 (2015) 343–355
• R.Z. wang, R.G. Oliveira, adsorption refrigeration-an efficient way to make good use of waste
heat and solar energy, progress in energy and combustion science 32(2006) pp 424-458.
QUESTIONS???
•Prof. CHRISTOPHER CHAO
•Mr K C Chan (Oscar)
•Mr Edwin Tso
•FORD-HKUST Conservation and Research
Program.

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Handbook of mechanical engineering calculations
 

ADEDAMOLA ONABANJI

  • 1. DEVELOPMENT OF AN ADSOPTION COOLING SYSTEM WITH A THERMAL ENERGY STORAGE BASED EVAPORATOR FOR AIR CONDITIONING APPLICATION For The FORD-HKUST Conservation and Environmental Research Program Dept. of Mechanical & Aerospace Engineering HKUST
  • 2. © T.S. Zhao, 2014 Automobile fossil fuel emissions accounts for a huge 75% of total CO emission in the world. An estimated 70% pollution in the Asia pacific region is from the automotive sector. With over a billion vehicles running daily [UNEP,2013] ENVIRONMENTAL BENIGN CARS USING EVRONMENTAL AND SUSTAINBLECOOLING SYSTEM LIKETHE ADASORPTIONCOOLING SYSTEMS CAN CUT DOWNTHE POLUTION BUY 18% AS AIR CONDITIONERSAND COOLING SYSTEM ONVEHICLESACOUNTS FOR ABOUT 9% THETOTAL EMISSION ONTHE CAR
  • 3. OVERVIEW/PRESENTATION FLOW © A. ONABANJI, 2015 INTRODUCTION PRINCIPLE OF ACS DESIGN METHODOLOGY RESULTS IMPLICATION OF RESULTS STUDY RELEVANCE & APPLICATION Adsorption Cooling System (ACS); An environmental benign cooling technology looking to replace conventional vapour compression cooling systems.
  • 4. INTRODUCTION Provide an Adsorption Cooling System “Off” Cooling Technology with the following attributes:  An incorporated latent thermal energy storage (LTES)  Passive system-No additional pump or moving parts required to existing system  Limited Modification to existing systems  Simplified, lower cost approach than current solutions  Improved Refrigeration performance
  • 5. z Condenser Evaporator Adsorb er A V 3 V 2 V 4 V 1 V 6 V 5 Adsorb er B Adsorption Cooling Sys. Phase 1 Adsorber A: Desorption Adsorber B: Adsorption Phase 2 Mass Recovery Phase 3 Adsorber A: Adsorption Adsorber B: Desorption Simulation of a Double-bed Adsorption Cooling System
  • 6. Sample of Composite Zeolite Adsorbent Structure Rate of Adsorption for some selected Adsorbents Adsorption Phenomenon Adsorbate; blue polar molecules, Adsorbent: hydrophilic surface. XTERITICS OF THE ZEOLITE 13X/CaCl ADSORBENT Adsorption and Desorption large temp range Microspores of diameter less than 20A (vacancy sites) Low saturation pressures (above atmospheric) at operating temperature Nominal Adsorbate Uptake Commercial features of Zeolite 13X/CaCl Adsorbent Reliability A stunning over200,000 cycles of adsorption/desorption High Adsorption • Adsorption at low humidity • Compact structure Adsorption Temp. Range • Solar Heat • Exhaust Heat Working pair Xteristics ADSORPTION&ADSORBENT Zeolite 13X/CaCl Composite AdsorbentW
  • 7. ADSORBENT PREPARATION & COATING IMPREGNATION • Zeolite(s) + CaCl(aq) • Ratio 1:9 • Filter and Rinse • Dry @ high temp. >200oC CALCINATION • Purification by heating COATING • Spray Aqueous Composite adsorbent over the fins of heat exchanger © A. ONABANJI, 2014 HEAT EXCHANGER BEFORE (A) AND AFTER (B) COATING A A B
  • 8. Innovation; Incorporating aTES System prototype testing • Materials & Topography • Replace weak and damaged pipes • Poor ergonomics • Poor Manufacturing • Heat Loss study • Cycle phase & mode Optimization • Cycle time Optimization • Poor Insulation • Incomplete cycle mode • Performance optimization • Weight & Size • Flow Circuits • Harness • Leaks Quantitative Qualitative Design/Approach
  • 9. SCHEMATIC DESIGN MODEL © A. ONABANJI, 2015 PCM HEAT EXCHANGER DESIGN HEAT EXCHANGER LIVE PICTURE Heat Exchanger Tube PCM drain and tap TES Chamber
  • 10. 3-D MODEL OF ADSORPTION COOLING SYSTEM PROTOTYPE © A. ONABANJI, 2015 PREVIOUS DESIGN CURRENT DESIGN EVAPORATOR CONDENSER VACUMVALVES ADSORBER BEDS
  • 11. Flow meter Temperature Sensor Insulated Hot Water Tank Actuator Vavles PICTURE OF THE ADSORPTION COOLING SYSTEM
  • 12.  Pen-tadecane offers a narrow temperature fluctuation during charge and discharge for the systems operating temp.  Very low volume change during phase change.  Overall surface contact area with heat exchanger.  High storage density at operating temp as compared to sensible heat. © A. ONABANJI, 2015 PCM SELECTION CRITERIA Sustainability & Stability Recyclable Chemically Inert and Stability Self Nucleating And Reversibility Thermal Properties Appropriate Thermal Conductivity Steady-latent heat of Absorption and emission No Phase Segregation Operating Temperature Range Narrow temperature fluctuation Thermal stabilty Narrow temperature fluctuation
  • 13. EXPERIMENTAL ACS-TES SYTEM CYCLE © A. ONABANJI, 2015 V-V2 SV3 Cond. SV1 SV6 SV2 SV5 SV4 ADS-B Evap. ADS-A SV8 SV7 V-V3 V-V1V-V4 V-V5 PCM Chamber Chilled water flow Cooling water flow Red Flow= Hot Water Blue Flow= ColdWater Yellow Flow=Refrigerant Black Flow=Adsorbate V-V= Vacuum Valves SV=Adsorbate valve DESORPTION Cold Cold Cold Cold ADSORPTION Hot Hot Hot Hot
  • 14. © A. ONABANJI, 2015 CONTINOUS TEMP FLUCTUATION (MIN. TEMP. = 8OC) PLOT OFTEMPERATURE PROFILES OBTAINED FOR NO LOAD ONTHE ACS
  • 15. HEAT TRANSFER FLUID TEMPERATURE PROFILE OF THE ADSORPTION COOLING SYSTEM FOR A 0.3 KW LOAD © A. ONABANJI, 2015 CONTINOUS TEMP. FLUCTUATION
  • 16. © A. ONABANJI, 2015 PCM OUTLET TEMP. REDUCED FLUTUATION CHILLED WATER OUTLER TEMP. TEMPERATURE PROFILES FOR ACS-TES SYSTEM
  • 17. Authors Adsorbent-Adsorbate pair SORPTION TEMPRATURE APPLICATION COP SCP(W/kg) Zhang L. Z. et al. [1] , (2000) Zeolite 13X – water 310 Air conditioning 0.38 25.7 Wang R. Z. et al. , (2001) Activated carbon – methanol 100 ChilledWater 0.4 73.1 LuY. L. et al. (2004) Zeolite 13 X –Water 300 Air conditioning 0.21 30 RestucciaG. et al.(2004) Silica gel – water 80 Chilled water 0.58 20 LiuY. L. et al. 2005 Silica gel – water 85 0.188 43 Yu.I.Aristov et al. ,(2010) LiNO3/silica KSK - Water 80 Chilled water 0.086 144 ChaoY. H. et al. (2012) Zeolite 13X/CaCl-water 70 Chilled water O.1 1O6 Present System (2015) Zeolite 13X/CaCl-water 80 Chilled water/Trucks 0.08 160 COMPARISON OF RESULT © A. ONABANJI, 2015
  • 18. PROPERTIES Previous Model Optimized Model Remarks Specific Cooling Power 655(W/kg) 160(W/kg) 75% less as compare to previous system Size/Weight 0.86 sq.meters area & Aprox.130kg 0.80 sq. meters area & Aprox. 109kg Weight Optimization; 1 9% weight reduction Co-eifficent of Performance(COP) 0.45 0.08 400W cooling capacity, a poor 82% less than previous model CycleTime 60 (mins) equivalent to 8cycles 60 (mins) equivalent to 5cycles Cycle mode optimization Heat exchanger efficiency Non-coated heat exchangers thus Redox reactions in chamber Heat exchangers are selected for thermal and corrosion resistance for refrigerant type Improved efficiency in new model as compared to the previous model Chilled Water Temperature High fluctuation of Chilled water Temperature Quasi-stable Chilled water fluctuation Improved through the TES incorporation. RESULT SUMMARY & IMPLCATION © A. ONABANJI, 2015
  • 19. Integrating chilled Air outlet to the system for ambient temperature cooling Regenerative cycle for condenser cooling source to reduce cooling water temperature Size and Weight reduction of the system Integrating the system on a Vehicle © A. ONABANJI, 2015 Using a Solar hot water system for hot water source for the system & Integrating PCM with Nano- particles for improved thermal conductivity RECOMMENDATION
  • 20. APPLICATION Stadiums © A. ONABANJI, 2015 Solar Impulse II & Solar PoweredTrucks Rural & Suburban Societies MarineVessels
  • 21. REFERENCES • Tso, C. Y., Christopher YH Chao, and S. C. Fu. "Performance analysis of a waste heat driven activated carbon based composite adsorbent–water adsorption chiller using simulation model." International journal of heat and mass transfer 55.25 (2012): 7596-7610. • C.Y. Tso, K.C. Chan, Christopher Y.H. Chao, C.L. Wu. Experimental performance analysis on an adsorption cooling system using zeolite 13X/CaCl2 adsorbent with various operation sequences. International Journal of Heat and Mass Transfer 85 (2015) 343–355 • R.Z. wang, R.G. Oliveira, adsorption refrigeration-an efficient way to make good use of waste heat and solar energy, progress in energy and combustion science 32(2006) pp 424-458.
  • 23. •Prof. CHRISTOPHER CHAO •Mr K C Chan (Oscar) •Mr Edwin Tso •FORD-HKUST Conservation and Research Program.

Editor's Notes

  1. In the mass recovery cycle, a hot bed with high pressure at the end of desorption process is connected to a cold bed with low pressure at the start of desorption process. Due to the pressure gradient between the beds, the remainder of the adsorbate inside the hot bed with high pressure is transferred to the cold bed which is at low pressure. The advantage of heat and mass recovery cycles is that they do not add more complexity to the system while significantly increase the performance of ACS. It is reported that adding heat and mass recovery cycles to a 2-adsorber bed ACS can increase the COP up to 30%. Also, Qu et al. experimentally showed that adding only mass recovery cycle to the ACS can increase the cooling capacity by 20%. Heat and mass recovery cycles are mainly of interest for building A/C applications where the amount of waste heat is limited and the COP is a major concern. In vehicles, however, waste-heat is abundant and added weight, cost and complexity due to the heat recovery cycle are problematic. As such, ACS with only mass recovery cycle suffices for vehicle A/C-R applications.
  2. AQSOATM is a novel inorganic zeolitic adsorbent originally developed by Mitsubishi Chemical Corporation. AQSOA, zeolite-based vapor adsorbent is anchored on fin tube heat exchangers. Suitable for adsorption chillers driven by low temperature heat sources such as solar heat and waste heat. (temperature varies depending on condition including heat pump design) *1 Amount of adsorption means amount of water (kg) which 1kg of dry adsorbent can adsorb. *2 Relative vapor pressure is (the pressure of water vapor around the adsorbent)/(adsorbent saturation at a given temperature of the water vapor pressure) (Relative vapor pressure corresponds to relative humidity when the ambient air temperature is equal to the adsorbent temperature)