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9/8/2009 AAC Confidential 1 Automation Assistance and Consulting LLC Michael Greene Automation Consultant - Owner
2 9/8/2009 AAC Confidential Objective Assist Manufacturers “Lacking time, expertise and resources” 	- Improve Existing Manufacturing – Engineering Study      - Cost Bid Submittal and R.O.I. Analysis 	- Final Report and Presentation Assist Machine Builders “Under staffed or lack experience” - Support Application Engineering in all Functions 	- Assist Sales Dept. with New Markets, Projects and Sales 	  Presentations “From Concept to Production AAC can Provide Assistance in Each Stage of Automation Development”
3 9/8/2009 AAC Confidential Assist Machine Builders We Will Always Consider: Lean Manufacturing “Reduce Operating Costs” 	- Continuous Improvement 	- Waste Removal 	- Standardized Work Source: Aberdeen Group, Feb. 2008
4 9/8/2009 AAC Confidential Assist Machine Builders Business Strategy Layer Business Improvement Layer Business Value Stream Layer Lean Manufacturing “Lean as a holistic approach requires  discipline and attention to each layer  of the lean philosophy” TOC, JIT, DBR, SMP, Lean Accounting, Flow Manufacturing Eliminating Waste, Visual Cues, The Five S’s, Error Proofing, Six Sigma, Documented Procedures and Instructions Define Value, Map the Value Steams, Make Activities Flow, Respond to Customer Demand, Continuously  Improve (Kaizen) Source: Aberdeen Group, Feb. 2008  We Will Always Consider: Lean Approach
5 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Review End User Information - Type of Product/Market 	- U.S. or Foreign 	- Floor Space Available 	- Delivery Expectation* 	- Budget 	- Risk*  	- Order Potential 	- Justification Manpower	Production Rate	Floor Space	Safety		Quality		Environment	Ergonomics	 - Return on Investment* * AAC or Client’s Standard Form
6 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Calculate Production Volume/Rate - Overall Equipment Efficiency* 	- Reliability & Maintainability* Propose Processes 	- Assembly Operations 	- Press Operations 	- Fastening 	- Testing 	- Welding 	- Marking (Ink, Impact, Laser) 	- Pack Out Operations * AAC or Client’s Standard Forms
7 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Recommend Machine Types - Manual or Automatic 	- Work Bench 	- Single Station or Cell 	- Synchronous Rotary Dial 		Carrousel 		Indexing Conveyor 		Lift & Carry - Non-synchronous Palletized Carrousel Conveyor 		Palletized Inline Side by Side Conveyor 		Palletized Over and Under Conveyor 	- Continuous Motion
8 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Create Floor Plans 	- Equipment Layout Allocated Space 		Building Obstructions - Product Flow Receiving/Shipping 		First In First Out (FIFO) 	- Material Handling Lift Truck (AGV) 	Dunnage Type 		Pre-Select Kitting 		Automatic Part Feeders 		Robotic
9 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Source Major Purchased Equipment 	- Vendor Sourcing* Robots			Torque Equipment 		Motions			Controllers & PC’s 		Feed Systems		Indexers 		Conveyors		Tables & Racks 		Testers			Lasers 		Welders			Instrumentation 		Mezzanines		Special Processes - Write RFQ* Specify Items Requested 		Expected Delivery Terms 	* AAC or Client’s Standard Forms
10 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Concept Station/Tooling 	- Best Practices* Feed Systems		Robots 		Feed Tubes & Tracks	Manipulators 		Leak Testers		End Tooling 		Dispensers		Basic Machine Types - Timing Charts* Past Experience 		Vendor Recommendations 	- Motion to Motion Estimates* 	- Lean Manufacturing  *AAC or Client’s Standard Form
11 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Promote Lean Principles 		”Produce High Quality, Multiple Model Products in Varying Quantities with No Waste” - Cell is “U” Shaped and Modular with CCW Flow - Stations have Flexible Utility Drops and Quick Disconnects - Operators Inside of Cell, Material Fed from Outside Cell - WIP is Minimized – No More than One Part Between Stations 		- Part Conveyance for Ergonomic and Safety Reasons 		- Error Proofing Built In at Every Station 		- Poka-Yoke Devices Stop Cycle – Only Good Parts Advance 		- Station Width Minimized to Promote Operator Walk Loops 		- Maintenance Access from Front and Rear 		- Operator Instruction Sheets at Each Station
12 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Proposal Writing 	- Budgetary* 	- Time & Material* - Firm Price* Cover Letter		Capacity			Run Off Parts 		Pricing			Staffing Req.		Shipping 		Payment Terms		Facility Req.		Installation 		Delivery			Acceptance		Service 		System Description	Ref. Docs		Documents 		Station Description	Ref. Specs		Training 		Controls			Exceptions		Spare Parts 		Guarding		Performance		Warranty *AAC or Client’s Standard Form
13 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Delivery 	- Always Based on Your Backlog and Capabilities Estimating 	- Material & Purchased Equipment 	- Engineering (hours) 	- Machine Shop – Fabrication (hours) - Assembly & Debug (hours) 	- Pneumatics (hours and material)* 	- Hydraulics (hours and material)* 	- Controls (hours and material)* 	- Acceptance, Shipping, Installation and Training *AAC or Client’s Standard Form
14 9/8/2009 AAC Confidential Meeting the Needs 3 years 3 Years 7 Years 1 Year 1 Year 5 Years 1 Year 1 Year 1 Year 3 Year 6 years My Experience Application Engineering 	- 16 Years Experience Estimating - 9 Years Experience Sales & Management - 7 Years Experience Sales & Management Estimating Application Engineer
15 9/8/2009 AAC Confidential Gilman Engineering and Manufacturing Co. (Giddings & Lewis) Lamb Assembly & Test (Unova) Calvary Automation Systems, Inc.  Johann A. Krause (ThyssenKrupp) Advanced Assembly Automation (ATW)  Cincinnati Automation & Test (MAG) My Previous Employers Gilman Engineering and Manufacturing Co.
16 9/8/2009 AAC Confidential My Strength In Experience
17 9/8/2009 AAC Confidential My Strength In Experience
18 9/8/2009 AAC Confidential My Strength In Experience
19 9/8/2009 AAC Confidential Markets Served Aerospace Automotive Medical Solar Energy Diesel Engine Consumer Product Material Handling
20 9/8/2009 AAC Confidential Automation Assistance and Consulting LLC “Providing Assembly Automation Assistance at a Detailed Level” 3554 Cricketeer Dr. Janesville, WI 53546 PH: 608-359-6008 Email: mwgreenelaptop@gmail.com Website www.autoassistconsult.com

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AAC for Machine Builders

  • 1. 9/8/2009 AAC Confidential 1 Automation Assistance and Consulting LLC Michael Greene Automation Consultant - Owner
  • 2. 2 9/8/2009 AAC Confidential Objective Assist Manufacturers “Lacking time, expertise and resources” - Improve Existing Manufacturing – Engineering Study - Cost Bid Submittal and R.O.I. Analysis - Final Report and Presentation Assist Machine Builders “Under staffed or lack experience” - Support Application Engineering in all Functions - Assist Sales Dept. with New Markets, Projects and Sales Presentations “From Concept to Production AAC can Provide Assistance in Each Stage of Automation Development”
  • 3. 3 9/8/2009 AAC Confidential Assist Machine Builders We Will Always Consider: Lean Manufacturing “Reduce Operating Costs” - Continuous Improvement - Waste Removal - Standardized Work Source: Aberdeen Group, Feb. 2008
  • 4. 4 9/8/2009 AAC Confidential Assist Machine Builders Business Strategy Layer Business Improvement Layer Business Value Stream Layer Lean Manufacturing “Lean as a holistic approach requires discipline and attention to each layer of the lean philosophy” TOC, JIT, DBR, SMP, Lean Accounting, Flow Manufacturing Eliminating Waste, Visual Cues, The Five S’s, Error Proofing, Six Sigma, Documented Procedures and Instructions Define Value, Map the Value Steams, Make Activities Flow, Respond to Customer Demand, Continuously Improve (Kaizen) Source: Aberdeen Group, Feb. 2008 We Will Always Consider: Lean Approach
  • 5. 5 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Review End User Information - Type of Product/Market - U.S. or Foreign - Floor Space Available - Delivery Expectation* - Budget - Risk* - Order Potential - Justification Manpower Production Rate Floor Space Safety Quality Environment Ergonomics - Return on Investment* * AAC or Client’s Standard Form
  • 6. 6 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Calculate Production Volume/Rate - Overall Equipment Efficiency* - Reliability & Maintainability* Propose Processes - Assembly Operations - Press Operations - Fastening - Testing - Welding - Marking (Ink, Impact, Laser) - Pack Out Operations * AAC or Client’s Standard Forms
  • 7. 7 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Recommend Machine Types - Manual or Automatic - Work Bench - Single Station or Cell - Synchronous Rotary Dial Carrousel Indexing Conveyor Lift & Carry - Non-synchronous Palletized Carrousel Conveyor Palletized Inline Side by Side Conveyor Palletized Over and Under Conveyor - Continuous Motion
  • 8. 8 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Create Floor Plans - Equipment Layout Allocated Space Building Obstructions - Product Flow Receiving/Shipping First In First Out (FIFO) - Material Handling Lift Truck (AGV) Dunnage Type Pre-Select Kitting Automatic Part Feeders Robotic
  • 9. 9 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Source Major Purchased Equipment - Vendor Sourcing* Robots Torque Equipment Motions Controllers & PC’s Feed Systems Indexers Conveyors Tables & Racks Testers Lasers Welders Instrumentation Mezzanines Special Processes - Write RFQ* Specify Items Requested Expected Delivery Terms * AAC or Client’s Standard Forms
  • 10. 10 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Concept Station/Tooling - Best Practices* Feed Systems Robots Feed Tubes & Tracks Manipulators Leak Testers End Tooling Dispensers Basic Machine Types - Timing Charts* Past Experience Vendor Recommendations - Motion to Motion Estimates* - Lean Manufacturing *AAC or Client’s Standard Form
  • 11. 11 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Promote Lean Principles ”Produce High Quality, Multiple Model Products in Varying Quantities with No Waste” - Cell is “U” Shaped and Modular with CCW Flow - Stations have Flexible Utility Drops and Quick Disconnects - Operators Inside of Cell, Material Fed from Outside Cell - WIP is Minimized – No More than One Part Between Stations - Part Conveyance for Ergonomic and Safety Reasons - Error Proofing Built In at Every Station - Poka-Yoke Devices Stop Cycle – Only Good Parts Advance - Station Width Minimized to Promote Operator Walk Loops - Maintenance Access from Front and Rear - Operator Instruction Sheets at Each Station
  • 12. 12 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Proposal Writing - Budgetary* - Time & Material* - Firm Price* Cover Letter Capacity Run Off Parts Pricing Staffing Req. Shipping Payment Terms Facility Req. Installation Delivery Acceptance Service System Description Ref. Docs Documents Station Description Ref. Specs Training Controls Exceptions Spare Parts Guarding Performance Warranty *AAC or Client’s Standard Form
  • 13. 13 9/8/2009 AAC Confidential Assist Machine Builders”What AAC Can Do For You” Delivery - Always Based on Your Backlog and Capabilities Estimating - Material & Purchased Equipment - Engineering (hours) - Machine Shop – Fabrication (hours) - Assembly & Debug (hours) - Pneumatics (hours and material)* - Hydraulics (hours and material)* - Controls (hours and material)* - Acceptance, Shipping, Installation and Training *AAC or Client’s Standard Form
  • 14. 14 9/8/2009 AAC Confidential Meeting the Needs 3 years 3 Years 7 Years 1 Year 1 Year 5 Years 1 Year 1 Year 1 Year 3 Year 6 years My Experience Application Engineering - 16 Years Experience Estimating - 9 Years Experience Sales & Management - 7 Years Experience Sales & Management Estimating Application Engineer
  • 15. 15 9/8/2009 AAC Confidential Gilman Engineering and Manufacturing Co. (Giddings & Lewis) Lamb Assembly & Test (Unova) Calvary Automation Systems, Inc. Johann A. Krause (ThyssenKrupp) Advanced Assembly Automation (ATW) Cincinnati Automation & Test (MAG) My Previous Employers Gilman Engineering and Manufacturing Co.
  • 16. 16 9/8/2009 AAC Confidential My Strength In Experience
  • 17. 17 9/8/2009 AAC Confidential My Strength In Experience
  • 18. 18 9/8/2009 AAC Confidential My Strength In Experience
  • 19. 19 9/8/2009 AAC Confidential Markets Served Aerospace Automotive Medical Solar Energy Diesel Engine Consumer Product Material Handling
  • 20. 20 9/8/2009 AAC Confidential Automation Assistance and Consulting LLC “Providing Assembly Automation Assistance at a Detailed Level” 3554 Cricketeer Dr. Janesville, WI 53546 PH: 608-359-6008 Email: mwgreenelaptop@gmail.com Website www.autoassistconsult.com