This document provides specifications for several models of Rexroth Hydraulic variable displacement axial piston pumps. The pumps are designed to provide efficient hydraulic power by varying their displacement based on system demand. Key details include pump dimensions, flow rates, pressure ratings, port locations, and recommended hose sizes for different models. Safety cautions are also provided regarding the operation and servicing of hydraulic systems.
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
It is a system where liquid under pressure is used to transmit this energy. Hydraulics systems take engine power and converts it to hydraulic power by means of a hydraulic pump. This power can be distributed throughout the airplane by means of tubing that runs through the aircraft. Hydraulic power may be reconverted to mechanical power by means of an actuating cylinder, or turbine.
Access the comprehensive Iwaki America LK Series manual PDF to gain a deeper understanding of these high-quality metering pumps. This detailed manual provides step-by-step instructions for installation, operation, and maintenance of the LK Series pumps. Download the Iwaki America LK Series manual now to unlock the full potential of these versatile metering pumps for your industrial applications.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
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It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
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Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
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Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
A10 vo manual
1. Rexroth Hydraulic Pump
A10VO Series User Manual
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 1 of 12
Concord Road Equipment Mfg., Inc.
2. Functional Purpose
This pump is preferred over a fixed displacement (gear) pump for many reasons.
A fixed displacement pump delivers a set volume of oil for each revolution of its drive shaft. Any of this
fluid flow that is not required, by the hydraulic system, is sent back to the oil reservoir over a restriction.
This oil flow times the pressure difference (between the system and the reservoir) is power that has been
drawn from the engine and turned into heat. The heat generated is a direct indication of fuel wasted and
of unnecessary wear and tear on the hydraulic fluid, and thus on the hydraulic system's mechanical
components.
On the other hand, this variable displacement pump monitors (senses) by way of a small hydraulic line
connecting it to the control valves – the power requirement (load) on your hydraulic system and provides
just enough fluid flow and pressure to meet your system's immediate need. This means that the pump
can be left running constantly and as your system's requirement changes the pump will simply adjust
itself accordingly. By doing this, energy is not wasted away in the form of heat; translating into fuel
savings for you and less wear and tear in your hydraulic system.
An adjustable pressure limit is also built onto the pump. It operates by reducing the output flow – all the
way to zero if necessary – keeping the pressure supply to your hydraulic system from ever going too high.
Different maximum displacements (sizes) with standard mounting flanges are available to match the
needs of your system. Also, various combinations of drive shafts (splined or keyed), rotation directions
(left hand or right hand) and port locations (rear or side) can be chosen to facilitate your particular
installation requirements (Direct engine mounting as well as transmission power take off mounting can be
accommodated).
Contact Concord Road Equipment for any application or system questions you may have.
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 2 of 12
Concord Road Equipment Mfg., Inc.
3. Variable displacement swash plate design axial piston pump
1. Housing
2. Control Piston
3. Input Shaft
4. Swash Plate
5. Control Valve Assembly
6. Pistons (x7)
Axial piston pumps model A10V0 are swash plate
design variable displacement pumps. As illustrated
by the picture under functional purpose they
basically consist of a housing (1), control pistons (2)
located inside cylinder barrel, drive shaft (3), swash
plate (4), a control valve assembly (5), and pistons
(6) This piston pump smoothly and continuously
varies its displacement (volumetric output – size),
by altering the angle of its swash plate. As your
system operates, valves monitor the load pressures
on the system’s cylinders and/or motors and control
the swash plate accordingly. The greater the angle
of the swash plate, relative to the drive shaft, the
further the pistons stroke in and out creating greater
fluid flow.
There are two control valves, located in a
removable housing, bolted to the pump. The
standard type of control used is referred as flow and
pressure compensator, type DFR.
The flow and pressure compensator, matches pump output flow and pressure to system demand. This
control will automatically regulate the pump displacement to deliver the flow required to maintain a
constant pressure drop across a valve spool or other flow limiting device. When there is no system
demand, the pump stands by at zero flow and low pressure. When the system demands flow, the pump
delivers only the flow required by the system, at a
pressure required to move the load. To protect the
system from infinite load pressures, the pressure
compensator section of the control will cause the
pump to automatically de-stroke when the pre–
adjusted maximum system pressure is reached.
Flow and pressure compensator valve
1. Standby pressure adjustment screw
2. Maximum pressure adjustment screw
3. Gauge test port
4. Connections to pump control piston
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 3 of 12
Concord Road Equipment Mfg., Inc.
4. Cautions and Warnings
Always read all instructions thoroughly and familiarize yourself with the
equipment before operating or attempting repairs or service. Observe all caution
and warning statements in the applicable manual and on the equipment.
Always use extreme caution when working with any pressurized system. Always be aware of other
persons and/or equipment in the immediate area and the hazards involved. Be prepared to
immediately shut down the truck and/or hydraulic system if required, especially during initial
startup and testing.
The equipment must be assembled and serviced by a trained mechanic or technician.
Ensure only properly trained individuals should operate the equipment.
Always use personal protection equipment, such as eye and ear protection, when indicated by the
instructions or by the work environment.
Always operate equipment safely and within its rated capacity and performance range.
Hydraulic fluid in the human bloodstream can be fatal. If hydraulic fluid penetrates the skin under
pressure, seek medical attention immediately!
Hydraulic oil, solvents, and pipe sealers may cause skin irritation and rashes. Avoid lengthy
exposure to these materials. Wash your hands thoroughly after contact with oils, solvents, and
other chemicals. Remove clothing that is saturated with oil.
Do not operate equipment that is damaged or in need of maintenance. Repair equipment as soon
as problems are identified.
A component supported by an actuator will drop if the actuator or its pressure supply fails, or if
the actuator control is accidentally engaged. If you are under the component when it drops, you
will be killed or seriously injured. Always return an actuated component to its “rest” position or
support it by other means before working under the component. If an actuated component such
as a dump box or plow must be raised for service, it must be supported by some means other
than the actuator. Use body props, blocks, or stands to support the component.
Never attempt to support a "loaded" dump body for service. The body must be empty.
Use tools that are suited to the task, and keep your tools in good repair.
Use proper lifting equipment when moving or installing heavy components.
Keep your work area clean and safe. Always clean up any spills immediately and properly dispose
of the material in the designated refuse container.
Always shut off the vehicle engine and disconnect pump electrical power before working on the
hydraulic system.
Concord Road Equipment Mfg., Inc. is not responsible or liable for injury, damage, or loss caused
by improper installation by the end user, misuse of the equipment, lack of maintenance,
accidents, or failure to follow instructions. In cases where equipment application was determined
by the end user, Concord Road Equipment Mfg., Inc. is not responsible or liable for injury,
damage, or loss caused by misapplication of this equipment.
Specifications, parts descriptions, illustrations, and instructions in this manual were accurate at
the time of publication. Concord Road Equipment Mfg., Inc. reserves the right to discontinue
products and to change specifications and/or designs at any time without notice and without
incurring any obligation.
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 4 of 12
Concord Road Equipment Mfg., Inc.
5. Specifications of standard variable axial piston pumps
A10VO60DFR/52R-PUC61NOO
Standard application: PTO driven, direct mount, usually driven at 130% of engine speed
Part number 139175
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 5 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 50 lbs.
Displacement 3.66 C.I. (60 CC) per revolution
Nominal pressure 3600 psi
Peak pressure 4500 psi
Maximum speed at max nominal pressure 2700 RPM
Rotation (viewed from shaft end) Clockwise
Input shaft 1”,15T splined shaft, SAE BB
Mount SAE B, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 15.8 gallons per minute
Volume output at 1300 rpm (nominal pressure) 20.6 gallons per minute
Connection porting
Inlet connection port SAE 2" flange, code 61, rear facing
Outlet connection port SAE 1" flange, code 61, rear facing
Load sense connection port SAE - 4
Case drain connection port SAE - 10
Recommended Hose Sizes
Inlet SAE 32R4, 2" wire reinforced
Outlet SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
6. Specifications of standard variable axial piston pumps (continued)
A10VO60DFR/52L-PUC62NOO
Standard application: Front engine driven with drive shaft off of engine crank adaptor
Part number 147074
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 6 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 50 lbs.
Displacement 3.66 C.I. (60 CC) per revolution
Nominal pressure 3600 psi
Peak pressure 4500 psi
Maximum speed at max nominal pressure 2700 RPM
Rotation (viewed from shaft end) Counter-Clockwise
Input shaft 1-1/4” keyed shaft
Mount SAE B, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 15.8 gallons per minute
Volume output at 1300 rpm (nominal pressure) 20.6 gallons per minute
Connection porting
Inlet connection port SAE 2" flange, code 61, side facing
max torque 45 ft-lbs
Outlet connection port SAE 1" flange, code 61, side facing
max torque 95 ft-lbs
Load sense connection port SAE – 4; 7/8-14UNF-2B
max torque 30 ft-lbs
Case drain connection port SAE – 10; 7/16-20UNF-2B
max torque 175 ft-lbs
Recommended Hose Sizes
Inlet SAE 32R4, 2" wire reinforced
Outlet SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
7. Specifications of standard variable axial piston pumps (continued)
A10V071DFR/31L-PKC92NOO
Standard application: Front engine driven with drive shaft off of engine crankshaft adaptor
Part number 103616
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 7 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 73 lbs.
Displacement 4.33 C.I. (71 CC) per revolution
Nominal pressure 4000 psi
Peak pressure 5000 psi
Maximum speed at max nominal pressure 2200 RPM
Rotation (viewed from shaft end) Counter-Clockwise
Input shaft 1-1/4” shaft with 5/16” key
Mount SAE C, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 18.75 gallons per minute
Connection porting
Inlet connection port SAE 2" flange, code 61, side facing
max torque 45 ft-lbs
Outlet connection port SAE 1" flange, code 61, side facing
max torque 95 ft-lbs
Load sense connection port SAE – 4; 7/8-14UNF-2B
max torque 30 ft-lbs
Case drain connection port SAE – 10; 7/16-20UNF-2B
max torque 175 ft-lbs
Recommended Hose Sizes
Inlet SAE 32R4, 2" wire reinforced
Outlet SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
8. Specifications of standard variable axial piston pumps (continued)
A10V071DFR/31R-PKC91NOO
Standard application: PTO driven, remote mount with drive shaft
Part number 149312
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 8 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 73 lbs.
Displacement 4.33 C.I. (71 CC) per revolution
Nominal pressure 4000 psi
Peak pressure 5000 psi
Maximum speed at max nominal pressure 2200 RPM
Rotation (viewed from shaft end) Clockwise
Input shaft 1-1/4” shaft with 5/16” key
Mount SAE C, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 18.75 gallons per minute
Connection porting
Inlet connection port SAE 2" flange, code 61, side facing
max torque 45 ft-lbs
Outlet connection port SAE 1" flange, code 61, side facing
max torque 95 ft-lbs
Load sense connection port SAE – 4; 7/8-14UNF-2B
max torque 30 ft-lbs
Case drain connection port SAE – 10; 7/16-20UNF-2B
max torque 175 ft-lbs
Recommended Hose Sizes
Inlet SAE 32R4, 2" wire reinforced
Outlet SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
9. Specifications of standard variable axial piston pumps (continued)
A10V074DFR/31L-PKC92NOO
Standard application: Front engine driven with drive shaft off of engine crankshaft adaptor
Part number R902401335-001
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 9 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 73 lbs.
Displacement 4.52 C.I. (74 CC) per revolution
Nominal pressure 4000 psi
Peak pressure 5000 psi
Maximum speed at max nominal pressure 2200 RPM
Rotation (viewed from shaft end) Counter-Clockwise
Input shaft 1-1/4” shaft with 5/16” key
Mount SAE C, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 19.54 gallons per minute
Connection porting
Inlet connection port SAE 2" flange, code 61, side facing
max torque 45 ft-lbs
Outlet connection port SAE 1" flange, code 61, side facing
max torque 95 ft-lbs
Load sense connection port SAE – 4; 7/8-14UNF-2B
max torque 30 ft-lbs
Case drain connection port SAE – 10; 7/16-20UNF-2B
max torque 175 ft-lbs
Recommended Hose Sizes
Inlet SAE 32R4, 2" wire reinforced
Outlet SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
10. Specifications of standard variable axial piston pumps (continued)
A10VO100DFR/31L-PKC62N00
Standard application: Front engine driven with drive shaft off of engine crankshaft adaptor
Part number 130924
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 10 of 12
Concord Road Equipment Mfg., Inc.
General specifications
Weight 100 lbs.
Displacement 6.1 C.I. (100 CC) per revolution
Nominal pressure 4000 psi
Peak pressure 5000 psi
Maximum speed at max nominal pressure 2000 RPM
Rotation (viewed from shaft end) Counter-Clockwise
Input shaft 1-1/2” shaft with 3/8” key
Mount SAE C, 2-bolt
Operating temperature -20 to 160 degrees Fahrenheit
Filtration required Inlet: 100 mesh screen
Return: 10 micron absolute return filter
Calculated specifications
Volume output at 1000 rpm (nominal pressure) 26.4 gallons per minute
Connection porting
Inlet connection port SAE 2-1/2" flange, code 61, side facing
Outlet connection port SAE 1-1/4" flange, code 62, side facing
Load sense connection port SAE - 4
Case drain connection port SAE - 12
Recommended Hose Sizes
Inlet Minimum SAE 32R4, 2" wire reinforced
Outlet Minimum
SAE 100R16, 1” hose for pressures up to 2000 psi
SAE 100R12, 1” hose for pressures above 2000 psi
Case Drain SAE 100R16, ¾” hose
Load Sense SAE 100R16, 3/8” hose
11. HYDRAULIC PUMP COMMISSIONING INSTRUCTIONS
1) Ensure all components are flushed clean and free of grit and dirt.
2) Fill the hydraulic oil reservoir and pump through a filter to avoid adding contamination to the hydraulic
system.
IMPORTANT NOTE: Fill the pump case to the highest case drain or vent port. Use clean filtered
fluid. A pump of this construction relies on the oil it is pumping to provide lubrication for its moving
parts. Never run an A10VO series pump dry, it will be instantly damaged.
3) Ensure all hoses, fittings, and couplers are tightened correctly.
4) If the system is equipped with a cartridge style shut off in the main pressure line from the hydraulic
pump to the valve, remove the shutdown coil and cartridge and install a SAE o-ring seal plug in its
place.
5) If the system is equipped with shutoff valves in the suction, pressure or return circuits, check and be
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 11 of 12
Concord Road Equipment Mfg., Inc.
sure that all are open for flow.
6) Install a pressure gauge in the pressure line from the pump (this can be easily accomplished by
installing a gauge into the test port in the bottom of the compensator. See compensator figure for test
port location. Some valves may be equipped with a gauge port for this purpose, contact Concord
Road Equipment for details about the equipment you are working on.)
IMPORTANT NOTE: Failure to use proper adaptors or properly rated test equipment can cause
component failure or personal bodily injury. Contact Concord Road Equipment for the proper adaptor
to install a gauge in the compensator or any other hydraulic test equipment you might need.
7) Remove both caps (if applicable) and loosen both jam nuts on the compensator adjustment screws.
Use a 17mm wrench if your compensator has caps on the adjustments screws, or a 13mm wrench if
your compensator does not have caps over the adjustment screws.
8) Using a 3mm hexagonal key, turn the maximum pressure adjustment screw on the pump
compensator counter clockwise as far as possible.
IMPORTANT NOTE: New and rebuilt pumps are tested for performance at very high pressure; failure
to adjust this pressure to match your system requirements may cause component failure, hoses to
rupture, and personal bodily injury.
9) Since air has been introduced into the suction side of the hydraulic system either because this is the
first time starting or because of replacing the pump, the air must be bled off to allow pump fluid to be
pumped. Air will not automatically flow through because the valve has a closed center design,
meaning that no fluid flows unless a function is activated. Bleeding air can be accomplished in a
number of different ways, either by directing the main pressure line back to the reservoir, by
loosening the main pressure line fitting until pump fully primes, or by activating a free flowing
spreader function like the spinner circuit.
IMPORTANT NOTE: Loose connections or lines can be extremely dangerous, as can be hydraulic
fluid under pressure. Take extreme caution to prevent injuries during this process.
10) Start truck and engage pump / PTO (If applicable)
11) Allow pump to run for a few moments and fully prime.
12) Shut the system down, re-assemble any hoses or connection changed during step 9
13) Using a 3mm hexagonal key, turn the standby pressure adjustment screw on the pump compensator
counter clockwise as far as possible.
14) Re-start truck and engage pump / PTO (If applicable)
12. HYDRAULIC PUMP COMMISSIONING INSTRUCTIONS
(Continued from previous page)
15) Using a 3mm hexagonal key, turn the standby pressure adjustment screw on the pump compensator
Rexroth Hydraulic pump A10VO Series User Manual Revised 5/1/2009 Page 12 of 12
Concord Road Equipment Mfg., Inc.
clockwise as far as possible.
16) Observe the gauge reading while using a 3mm hexagonal key to turn the maximum pressure
adjustment screw clockwise slowly. If gauge reading does not change within the first few rotations,
stop and start the process from step 1 again
17) Turn the maximum pressure adjustment screw clockwise slowly until the gauge reads the correct
setting for maximum system pressure. Then lock the jam nut and double check that the setting did not
change.
IMPORTANT NOTE: If you do not know the proper setting for maximum system pressure, contact
technical support at Concord Road Equipment
18) Turn the standby pressure adjustment screw counter clockwise while observing the pressure gauge.
The pressure reading will drop off rapidly at first then slowly. Adjust the pressure to between 350 to
400 PSI. Then lock the jam nut and double check that the setting did not change.
19) Run the system under load until oil reaches operating temperature (Should not exceed 140ºF) and
check all functions for leaks.
20) Ensure there is still a sufficient quantity of oil in the reservoir now that all lines are full.
IMPORTANT NOTE: Erratic operation may indicate there is still air trapped in the system. By working
control valves both ways the remaining air can be eliminated. The system is free of air when all
functions can be operated smoothly and the oil in the reservoir shows no foam on the surface.