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A SPIN ON OILY WATER TREATMENT: TECHNIQUE FOR PRODUCED WATER APPLICATION
1.
Peter Christou President &
Founder pchristou@swirltex.com 587-991-1941 A SPIN ON FILTRATION A Spin on Oily Water Treatment
2.
Swirltex is an
Alberta-based solutions provider and manufacturer of wastewater treatment systems. Our foundational technology is a buoyancy-enhanced filtration process that treats challenging waste waters at higher throughput, lower energy consumption, and in a broader range of climates. We take a different approach on concentrating the way we use membranes for wastewater streams that would otherwise be consider non-reusable. About Swirltex © 2022 Swirltex Inc. 2
3.
The Swirltex process
manipulates the hydraulics of off-the-shelf tubular ultrafiltration membranes to simultaneously: Conventional Tubular Membrane Laminar Flow Step 2: Induce Spiral Flow (Create Buoyancy/Density Separation) Swirltex Tubular Membrane Filtration with Induced Annular Flow Gas/Oil/Solids flow through core of membrane tube & water flows along membrane surface The Swirltex Solution – Buoyancy Manipulation + Phase Separation © 2022 Swirltex Inc. Step 1: Inject Micro-Gas (Enhance Buoyancy of Contaminants) 3
4.
Our Technical Process
Onsite © 2022 Swirltex Inc. 4
5.
The Swirltex Solution
– Significant Flux Improvements With the Swirltex process implemented, tubular membranes consistently operate at higher stabilized permeate flux rates compared to conventional tubular membrane operation. Swirltex minimizes oil/solids interaction with the membrane and maximizes water velocity at the membrane surface (Petrochemical Wastewater) © 2022 Swirltex Inc. 5
6.
Energy Consumption and
Annular Flow Swirltex’s patented technology significantly reduces energy consumption because we inject air into our process. Our annular flow process increase efficiency and prevents fouling as well. © 2022 Swirltex Inc. 6
7.
The Swirltex Difference
- Traditional Tubular Membranes The Swirltex Difference: • Clean and consistent water with minimal TSS and bacteria • No concentration of contaminants due to open loop operation • Continual operation of system during cleaning and maintenance • Reduction in membrane fouling due to annular flow pattern • Ease of operation and ability to handle different flow conditions We take traditional membranes and enhance them even further to promote efficiency and reduce environmental impact. © 2022 Swirltex Inc. 7
8.
High Water Quality
Capacity Efficiency Footprint Swirltex Buoyancy Enhanced Membranes Comparative Technology Matrix • Our modular units are compact, high-capacity, with a small footprint • The Swirltex system significantly improves efficiency in comparison to conventional membranes • Clean and consistent water produced even under variable flow conditions © 2022 Swirltex Inc. 8
9.
Produced Water Challenges
and Solution Challenges: • Produced water has high costs in terms of disposal costs and operation, as well as environmental concerns • Heavy sludge production and poor oil-water separation • Problems with iron, total suspended solids (TSS), oils and grease, and bacteria The Swirltex Solution • Energy efficient approach resulting in reduction in energy consumption and a reduction in environmental footprint • Automated operational system which is low maintenance • Significant increase in permeate production and improved removal of iron, TSS, bacteria, and oil © 2022 Swirltex Inc. 9
10.
Produced Water Treatment
– Montney Region Case Study PROBLEM • Underperforming oil removal filter (ORF) system • High TSS, oil content, iron & bacteria, leading to high OPEX costs for chemical treatment • Bacteria removal challenged and difficulty • ESG pressures and fresh-water scarcity and sustainability PROJECT GOALS • Support OPEX + CAPEX reduction • Reuse of wastewater © 2022 Swirltex Inc. 10
11.
Produced Water Treatment
– Montney Region Case Study PROJECT SPECIFICS • Average treatment volume: 150 to 750 bbl/d • Project duration – 4 months • System configuration, Pre-Treatment + Swirltex UF System Parameter Raw Feed Water Permeate Water Removal Efficiency Bacteria (pg/L) 550 <15 90% TSS (mg/L) 445 <10 97% Fe (mg/L) 60 <0.5 99% Oil & Grease (mg/L) 275 <5 98% © 2022 Swirltex Inc. 11
12.
Produced Water Treatment
– Flux Data Flux (L/m2 h) 500 Operating Time (min) 180 pH 8 Energy Consumption (kWh/m3) 1.1 Temperature (Celsius) 10 400 500 600 700 800 900 1000 0 20 40 60 80 100 120 140 160 180 200 Corrected Permeate Flux at 25 C (LMH) Time (min) Treated Produced Water: SWTX © 2022 Swirltex Inc. 12
13.
Produced Water Treatment
– Business Value and Full-Scale System • Operational savings in pond cleaning and chemical reduction • Up to a 75% reduction in freshwater consumption, thus saving an average of 357,000 m3 of fresh water per year • Full scale Swirltex system installation Q2/Q3 2022, 20,000 bbl/d (3,000 m3/day) © 2022 Swirltex Inc. 13
14.
Produced Water Treatment
Conclusion And Full-scale System On April 6, 2022, Swirltex announced that they have been awarded a project to supply their patented “Buoyancy Enhanced Membrane Filtration” technology for produced water treatment with ARC Resources Ltd., a leading Canadian energy producer in the Montney region. Read more from our official press release here: © 2022 Swirltex Inc. 14
15.
Thank you for attending! Peter
Christou President & Founder pchristou@swirltex.com 587-991-1941
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