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efficiency for industry
Kurita’s water reclamation system
for cooling water blowdown
2
Introduction1
Cooling Tower Blowdown Recovery2
3 Benefits
4 Case study
Supporting documents5
Summary6
Agenda
3
Water Scarcity
• By 2050 one in four people is likely
to live in a country facing either
chronic or recurring shortages of
fresh water.
(Source: The United Nations 2018)
• Global Water Demand is projected
to increase by 55% due to growing
demand from manufacturing,
thermal electricity generation and
domestic use.
55%
Growing
Demand
4
KURITA solutions help to
achieve sustainable
operations
• Complete water cycle world
• Total solutions for
industries and society
Water
preparation
Cooling water
treatment
Domestic &
district
Water
reclamation
Agriculture
Source or water
reuse
Our goal: A Water-Secure World
Process & production
application
5
Kurita´s Core Solutions
Water Supply
Water Refining
Water Reclamation
IoT Solutions
Facility Solutions
• Membrane systems
• Ultra pure water
• Pre-filters
• MF, UF systems
Chemical solutions
• Boiler&Cooling
• Wastewater
• Membrane treatment
• Cleaning
Monitoring & Controlling
solutions
• S.Sensing systems
• My Kurita Portal
• Big data analysis
• Data utilization
Kurita offers the total
solutions for water supply
Kurita offers water reclamation solutions to save up to 40% in make up water
with no capital investment
Kurita’s Cooling Tower Blowdown Recovery System
6
How water is used efficiently and effectively?
Kurita’s Cooling Tower Blowdown Recovery System
Biocide Treatment
KuriverterTM IK-110*
*CW & Membrane compatible
Scale Inhibitor
• CW treatment
• Scaling prevention on RO
• membranes
My Kurita Portal
Kurita’s
Difference
S. Sensing MX
Control
7
8
Benefits
Zero investment and saving water
Extended limits by using several technologies
and managing limited water resourcing cases
Reduction of products used
 Higher utilization of water treatment products
Creating value for the customers through Sustainable Development Goals
(SDG), (Corporate Social Responsibility)
Decrease in environmental load and complying with regulations
 Water quality improvement
Supporting Technologies: S.sensing & My Kurita Portal
Flexible item selection
Detection of active chemicals
Tough fouling resistant structure
User friendly maintenance
7/24
Online
Visualisation
Notification
9
Case study @ petrochemical plant
10
Kurita’s Cooling Tower Blowdown Recovery System
Standard Unit
Feed water rate: 15 m3/h
RO treated water: 12 m3/h
Size: 5,750 mm×1,700 mm×2,100 mm
Unit weight: 2,500 kg
Operating weight : 3,000 kg ※Not including chemical weight
Case study @ petrochemical plant: Before installation
11
Kurita’s Cooling Tower Blowdown Recovery System
Makeup water
275m3/h
Blowdown
60m3/h
Circulating water
16,000 m3/h
Fresh makeup water
275 m3/h
Blowdown
wastewater
121 m3/h
Makeup Water Cl-:130 mg/L
Circulating Water Cl-: 300 mg/L (criteria)
Cycle of Concentration (CoC): 2.3
Case study @ petrochemical plant: After installation
12
Kurita’s Cooling Tower Blowdown Recovery System
Makeup water
275m3/h
Circulating water
16,000m3/h
Circulating water
16,000 m3/h
IK
SI
Recovery unit
MF RO
Treated water
48 m3/h
Concentrate
wastewater
12 m3/h
Fresh makeup water
165 m3/h
Recovered
Blowdown
60 m3/hMakeup Water Cl-:130 mg/L + RO Cl-,15 mg/L = 105 mg/L
Circulating Water Cl-: 300 mg/L (criteria)
Cycle of Concentration (CoC): 2.8
Blowdown
and loses
15 m3/h
Case study @ petrochemical plant: Summary
13
Kurita’s Cooling Tower Blowdown Recovery System
Before recovery After recovery Improvement
Water cost 40,000 €/month 16,000 €/month -62%
Fresh makeup water 275 m3/h 165 m3/h -40%
Wastewater 121 m3/h 27 m3/h -80%
Cl- level 130 mg/L 105 mg/L -27%
CoC 2.3 2.8 +22%
-40%
R e d u c e d m a k e u p w a t e r
-62%
L e s s w a t e r c o s t
-80%
D e c r e a s e d w a s t e w a t e r
Environmental • Complying with strict environmental regulations
• Decrease in environmental load by improved water quality and less
waste
Technical
• Increase in water quality and CoC
• Lower corrosion rates and biofouling
• Improved heat transfer efficiency
• Reliable plant operation
Economical • Increased CoC and so fresh makeup related savings
• Lower wastewater treatment cost
• Decrease in water cost
Kurita’s innovative technology at a glance
14
15
Summary
Total system for cooling tower and
blowdown recovery system
Stable operation + reduction of running
costs
 maximum chemical utilization
Recycling of wastewater and effective use
of water resources
16
MAKE A
DIFFERENCE WITH
INNOVATIVE
KURITA
TECHNOLOGIES
17
TWITTER Follow us
LinkedIn Follow us
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www.kurita.eu
This document is proprietary. Any kind of reproduction, change, transfer to a third party or disclosure of this document, even extracts, requires the prior written consent of Kurita Europe GmbH.
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Kurita´s water reclamation system for cooling water blowdown

  • 1. efficiency for industry Kurita’s water reclamation system for cooling water blowdown
  • 2. 2 Introduction1 Cooling Tower Blowdown Recovery2 3 Benefits 4 Case study Supporting documents5 Summary6 Agenda
  • 3. 3 Water Scarcity • By 2050 one in four people is likely to live in a country facing either chronic or recurring shortages of fresh water. (Source: The United Nations 2018) • Global Water Demand is projected to increase by 55% due to growing demand from manufacturing, thermal electricity generation and domestic use. 55% Growing Demand
  • 4. 4 KURITA solutions help to achieve sustainable operations • Complete water cycle world • Total solutions for industries and society Water preparation Cooling water treatment Domestic & district Water reclamation Agriculture Source or water reuse Our goal: A Water-Secure World Process & production application
  • 5. 5 Kurita´s Core Solutions Water Supply Water Refining Water Reclamation IoT Solutions Facility Solutions • Membrane systems • Ultra pure water • Pre-filters • MF, UF systems Chemical solutions • Boiler&Cooling • Wastewater • Membrane treatment • Cleaning Monitoring & Controlling solutions • S.Sensing systems • My Kurita Portal • Big data analysis • Data utilization Kurita offers the total solutions for water supply
  • 6. Kurita offers water reclamation solutions to save up to 40% in make up water with no capital investment Kurita’s Cooling Tower Blowdown Recovery System 6 How water is used efficiently and effectively?
  • 7. Kurita’s Cooling Tower Blowdown Recovery System Biocide Treatment KuriverterTM IK-110* *CW & Membrane compatible Scale Inhibitor • CW treatment • Scaling prevention on RO • membranes My Kurita Portal Kurita’s Difference S. Sensing MX Control 7
  • 8. 8 Benefits Zero investment and saving water Extended limits by using several technologies and managing limited water resourcing cases Reduction of products used  Higher utilization of water treatment products Creating value for the customers through Sustainable Development Goals (SDG), (Corporate Social Responsibility) Decrease in environmental load and complying with regulations  Water quality improvement
  • 9. Supporting Technologies: S.sensing & My Kurita Portal Flexible item selection Detection of active chemicals Tough fouling resistant structure User friendly maintenance 7/24 Online Visualisation Notification 9
  • 10. Case study @ petrochemical plant 10 Kurita’s Cooling Tower Blowdown Recovery System Standard Unit Feed water rate: 15 m3/h RO treated water: 12 m3/h Size: 5,750 mm×1,700 mm×2,100 mm Unit weight: 2,500 kg Operating weight : 3,000 kg ※Not including chemical weight
  • 11. Case study @ petrochemical plant: Before installation 11 Kurita’s Cooling Tower Blowdown Recovery System Makeup water 275m3/h Blowdown 60m3/h Circulating water 16,000 m3/h Fresh makeup water 275 m3/h Blowdown wastewater 121 m3/h Makeup Water Cl-:130 mg/L Circulating Water Cl-: 300 mg/L (criteria) Cycle of Concentration (CoC): 2.3
  • 12. Case study @ petrochemical plant: After installation 12 Kurita’s Cooling Tower Blowdown Recovery System Makeup water 275m3/h Circulating water 16,000m3/h Circulating water 16,000 m3/h IK SI Recovery unit MF RO Treated water 48 m3/h Concentrate wastewater 12 m3/h Fresh makeup water 165 m3/h Recovered Blowdown 60 m3/hMakeup Water Cl-:130 mg/L + RO Cl-,15 mg/L = 105 mg/L Circulating Water Cl-: 300 mg/L (criteria) Cycle of Concentration (CoC): 2.8 Blowdown and loses 15 m3/h
  • 13. Case study @ petrochemical plant: Summary 13 Kurita’s Cooling Tower Blowdown Recovery System Before recovery After recovery Improvement Water cost 40,000 €/month 16,000 €/month -62% Fresh makeup water 275 m3/h 165 m3/h -40% Wastewater 121 m3/h 27 m3/h -80% Cl- level 130 mg/L 105 mg/L -27% CoC 2.3 2.8 +22% -40% R e d u c e d m a k e u p w a t e r -62% L e s s w a t e r c o s t -80% D e c r e a s e d w a s t e w a t e r
  • 14. Environmental • Complying with strict environmental regulations • Decrease in environmental load by improved water quality and less waste Technical • Increase in water quality and CoC • Lower corrosion rates and biofouling • Improved heat transfer efficiency • Reliable plant operation Economical • Increased CoC and so fresh makeup related savings • Lower wastewater treatment cost • Decrease in water cost Kurita’s innovative technology at a glance 14
  • 15. 15 Summary Total system for cooling tower and blowdown recovery system Stable operation + reduction of running costs  maximum chemical utilization Recycling of wastewater and effective use of water resources
  • 17. 17 TWITTER Follow us LinkedIn Follow us YouTube Follow us www.kurita.eu This document is proprietary. Any kind of reproduction, change, transfer to a third party or disclosure of this document, even extracts, requires the prior written consent of Kurita Europe GmbH. Contact information