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Floatless Level Controller
  61F

Automatic Water Supply and Drainage
Control
• Ideal for level control of any conductive liquid
• Both general-purpose and panel-use models available
• Incorporates an arrester for surge and induced lightning protec-
  tion
• Wide range of models: Long-distance, high- and low-sensitivity,
  two-wire, etc.
• LED indicator for quick operation check
• Conforms to EMC/IEC standards
  (61F-GP-N/-N8/-GPN-V50/-GPN-BT/-GPN-BC)
• UL/CSA approved (61F-GP-N8/-GPN-V50/-GPN-BT/-GPN-BC)




Operating Principle
Unlike ordinary level switches that use a float for level detection, the   However, in practice, with only two electrodes, ripples on the surface
61F Floatless Level Controller uses electrodes to electrically detect      of the liquid cause the Controller to jump and start, shortening pump
the liquid level. The following figures illustrate this simple operating   (and other equipment) life. This problem can be solved by adding
principle.                                                                 another electrode to form a self-holding circuit. The additional elec-
                                                                           trode, E2, is connected in parallel with E1, as shown below.

              8 VAC                                                                                                      c2
                         Relay                                                                                    a2
                                                                                                                         b2
                Relay contacts
                    b a                                                                    Relay contacts
                                                                                                b1 a1
                                             E1                                                   c1
                                                                                                                                   PUMP OFF
             Magnetic contactor (To)    E3                                                                                    E1
                                                                                                                                   PUMP ON
                             No current flows between E1 and E3.                       Magnetic contactor (To)   E3 E2

When electrode E1 is not in contact with the conductive liquid, the        As shown in the above figure, when the holding circuit relay is ener-
electrical circuit is open, and no current flows between electrodes E1     gized, contact a2, its NO contact, is closed. The electrical circuit
and E3.                                                                    made through the liquid and the electrodes is then retained by E2
Consequently, relay X does not operate. Relay X’s NC contacts (nor-        and E3, even when the liquid level falls below E1, as long as contact
mally closed, b in the figure) remain closed. However, when liquid is      a2 is closed.
supplied to the tank, so that the liquid contacts or immerses E1, the      When the liquid level falls below E2, the circuit made through the
circuit closes. Relay X operates, and electrical devices connected to      electrode circuit opens, which de-energizes relay X, thus closing the
the NO (normally open, a in the figure) contacts of the relay begin        NC contact of X.
operation.
                                                                           Operating as simply as it does, possible applications of the Floatless
                                                                           Level Controller are virtually endless. Not only liquid level control is
                                                                           possible, but such applications as leakage detection, object size dis-
               8 VAC
                           Relay                                           crimination, and many other problems may be solved by one of the
                                                                           reliable 61F Floatless Level Controllers.
                  Relay contacts
                      b a


                                              E1
              Magnetic contactor (To)    E3
                               Current flows between E1 and E3.
A pump is usually connected to a contactor, which in turn is con-
nected to the Controller contact outputs. The Level Controller would
automatically operate the pump, to control the liquid level in the tank.




                                                                                          Floatless Level Controller               61F           1
Model Selection
■ Basic Configuration of 61F Conductive Level Controller
To use a 61F Conductive Level Controller, the 61F itself, Electrode Holders, and Electrodes are required.

                                                                              Select from the capability, function, and size to suit the application.
                                                     61F
                                                                              Refer to the following Controller selection guidelines.

                             Basic configuration
                                                                              Select from the characteristics, application examples, and shape.
                                                     Electrode Holders
                                                                              Refer to page 66 for cautions about the Electrode Holders.

                                                                              Select according to operating conditions and shape.
                                                     Electrodes
                                                                              Refer to pages 65 to 67 for cautions about the Electrodes.




Typical Application Example
                                                                                   LED Indicator
                                                                                   Convenient for maintenance and checking operations




61F Controller                                                                  Relay Unit
Cermet wire is used in the transformer to prevent                               Incorporates a transistor-based control circuit and output relay. One
accidents by short-circuiting.                                                  to five Relay Units are used, depending on the application.




                                                                                      Electrode Holder/Electrodes
                                                                                      Many materials, sensitivities and mounting variations are available.




                                                    Water
                                                    supply
                                                    source


    M: Electrical Motor
    P: Fluid Pump
                               M               P




Ordering Information
■ 61F Controller Selection Guide by Installation Method
Standard Model                                                     Plug-in Model
                                                                   Compact Plug-in Model




      • When there is sufficient mounting space.                         • When using socket mounting.
      • When monitoring operation through LEDs.




2                 Floatless Level Controller 61F
■ 61F Controller Selection Guide by Application
             Item                                              G                                                                                                G1
                                           Automatic water supply and drainage control
                                                                                                                                Automatic water                             Automatic water
                                                                                                                                 supply (idling                            supply (abnormal
                                                                                                                                  prevention)                               shortage alarm)
Function     Automatic pump                            Water supply                Water drainage                           Water supply
                                                                                                                                                Water tank                Water supply Water tank
             operation (con-                                    P                                                                     P                                               P
             stant water level)                                                      Pump
                                                              Pump                   ON                                             Pump                                        Pump
                                                              OFF                                                                   OFF                                         OFF
                                                                                     Pump
                                                              Pump                   OFF                                             Pump                                       Pump
                                                              ON                      P                                              ON                                         ON

             Water level indi-    ---
             cation abnormal                                                                                                                 Water supply                                         Water tank
             alarm                                                                                                                           source




                                                                                                                                   Pump OFF
                                                                                                                                   (idling pre-
                                                                                                                                                                                  B       L       Short-
                                                                                                                                   vention)     Short-                                            age
                                                                                                                                                age
                                                                                                                                               B    L


Appearance                                                                       Compact Plug-in Model


                                        Standard Model                                                                          Standard Model                                           Plug-in Model




                                                                     61F-GPN-BT/BC                 61F-GP-N
                                                                     (Pages 18 to 19)              (Pages 20 to 22, 55)




                                        61F-G                                                                                   61F-G1                                          61F-G1P
                                        (Pages 6 to 10, 54)                                                                     (Pages 6 to 8, 11 to 12, 54)                    (Pages 27 to 30, 56)

                                                                                                   61F-GP-N8
                                                                                                   (Pages 23 to 26, 55)


             Item                                                  G2                                                                                    G3
                                                Automatic water supply and drainage control                                                  Automatic water supply and
                                                     (abnormal water increase alarm)                                                      drainage control (abnormal filling/
                                                                                                                                                   shortage alarm)
Function     Automatic pump                                   Water supply                                                                     Water supply                           Water drainage
                                                                                          Water drainage
             operation (con-                                         P                                                                                    P

             stant water level)                                                           Pump                                                           Pump                             Pump
                                                                     Pump                 ON                                                             OFF                              ON
                                                                     OFF
                                                                     Pump                 Pump                                                           Pump                             Pump
                                                                     ON                   OFF                                                            ON                               OFF
                                                                                             P                                                                                                P


             Water level indi-                                                                                                                                  B   LH
             cation abnormal                                             B   L
                                                                                  Upper                                                                                  Full
             alarm                                                                limit




                                                                                                                                                                B   LL          Short-
                                                                                                                                                                                age

Appearance                                  Standard Model                                                                                               Standard Model
                                                                                             Plug-in Model




                                                                                                 61F-G2P
                                            61F-G2                                               (Pages 27 to 28, 31, 32, 56)                      61F-G3
                                            (Pages 6 to 8, 13, 54)                                                                                 (Pages 6 to 8, 14, 55)




                                                                                                                 Floatless Level Controller                                61F                                 3
Item                                 G4                                                                          I                                                  Alternative
                                     Water source level indication,                                           Liquid level indication and alarm                                 operation of two
                                    prevention of pump idling due to                                                                                                                pumps
                                    water shortage, automatic water
                                    supply control, and indication of
                                           water level in tank
Function      Automatic pump         Elevated water tank                                               ---                                                                ---
                                                        Water
              operation (con-                           supply
                                                                                 Water supply souse
                                                                 P
              stant water level)
                                                         Pump
                                                         OFF
                                                         Pump
                                                         ON                   Pump
                                                                              ON

                                                                                 Pump
                                                                                 OFF
              Water level indi-         Elevated water tank                                                                                                               ---
              cation abnormal           B   LH
                                                                              Water supply souse                             B   LH
              alarm                                                                                                                   Upper
                                                                                                                                      limit
                                             Full
                                                                     B   LH
                                                                                                                                      Middle
                                                                              Upper                                              LM
                                                                              limit


                                                    Short-                                                                             Lower
                                        B   LL
                                                    age                                                                      B   LL    limit

                                                                                Lower
                                                                     B   LL
                                                                                limit

Appearance                                  Standard Model

                                                                                                         Standard Model
                                                                                                                                                Plug-in Model
                                                                                                                                                                           Compact plug-in Model




                                                                                                                                                                                61F-APN2
                                                                                                                                                                                (Pages 36 to 45, 56)
                                                                                                                                               61F-IP
                                                                                                             61F-I                             (Pages 27 to 28, 33, 56)
                                                                                                             (Pages 6, 17, 54)
                                        61F-G4
                                        (Pages 6 to 8, 15, 55)


Related Products
Relay Unit for standard
models (Page 8)                    Surge Suppressor Unit (for                                      61F-WLA Water                                 61F-GPN-V50 Water
                                   protecting against induced                                      Leakage Alarm                                 Leakage Detector
                                   voltage) (Pages 46, 56)                                         (Pages 70 to 73)                              (Pages 70 to 73)




4            Floatless Level Controller 61F
■ Accessories
Electrode Holders
 Applications    General applica- Applications          Liquid with low    Applications      Applications       Applications        Applications
                 tions such as wa- where only a         specific resis-    where high        where high tem-    where high cor-     where distance
                 ter supply lines small space is        tance              mounting          perature/high      rosion resistance   to the water sur-
                                   available                               strength is re-   pressure condi-    is required         face is long
                                                                           quired            tions are severe
 Models          PS-3S/-4S/-5S       PS-31              BF-1               BF-3/-4/-5        BS-1               BS-1T               PH-1/-2
                 (Two-wire mod-
                 els are also avail-
                 able.)
 Appearance
                                                                                                                 SUS                PH-2


                                                                                                                        Hastelloy             PH-1
                                                                                                                        titanium



Electrodes
Sets of Electrodes, connecting nuts, lock nuts, and spring washers are available. When ordering individual parts, refer to page 52.




Applications     Purified city water, in-    Purified city water, in-   Sodium hydroxide, ace- Sea water, ammonia wa- Acetic acid, dilute sulfu-
                 dustrial water, sewage      dustrial water, sewage,    tic acid, dilute sulfuric ter, nitric acid    ric acid, sea water
                                             dilute alkaline solution   acid, dilute hydrochloric
                                                                        acid
Models           F03-60-SUS304               F03-60-SUS316              F03-60 HAS B            F03-60 HAS C               F03-60 Titanium


Others
                                   Item                                                                    Model
Protective Cover                                                            F03-11
(for PS or BF electrode holders)




Spring Clamp                                                                F03-12
(for PS electrode holders)

Electrode Separators (for preventing long electrodes from                   F03-14 1P (for 1 pole)
contacting with each other)                                                 F03-14 3P (for 3 poles)
                                                                            F03-14 5P (for 5 poles)




                                                                                             Floatless Level Controller        61F                  5
Specifications
■ Standard Models
Specifications
         Items            General-purpose               High-            Long-distance         High-sensitivity       Low-sensitivity           Two-wire
                            Controller               temperature          Controllers            Controllers            Controller              Controller
                                                      Controller
                             61F-@ (TDL)                                  61F-@L 2KM                61F-@H                61F-@D                  61F-@R
                              (see note                61F-@T               (for 2 km)            (see note 1)          (see note 1)            (see note 1)
                               1 and 2)              (see note 1)         61F-@L 4KM
                                                                            (for 4 km)
                                                                           (see note 1)
Controlling materials    For control of ordi-    For control of ordi-   For control of ordi-   For control of liq-   For control of liq-   For control of ordi-
and operating condi-     nary purified water     nary purified water    nary purified water    uids with high        uids with low spe-    nary purified wa-
tions                    or sewage water         or sewage water        in cases where the     specific resis-       cific resistance      ter or sewage
                                                 in cases where the     distance between       tance such as dis-    such as salt water,   water used in
                                                 ambient tempera-       sewage pumps           tilled water          sewage water,         combination with
                                                 ture is high.          and water tanks or                           acid chemicals,       Two-wire Elec-
                                                                        between receiver                             alkali chemicals      trode Holder (in-
                                                                        tanks and supply                                                   corporating a
                                                                        tanks is long or                                                                     W
                                                                                                                                           resistor of 6.8 k )
                                                                        where remote
                                                                        control is required.
Supply voltage           100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz
Operating voltage        85% to 110% of rated voltage
range
Interelectrode voltage 8 VAC                                                                   24 VAC                8 VAC
Interelectrode current Approx. 1 mA AC max.
Power consumption        Approx. 3.2 VA max. (One unit)
Interelectrode operate 0 to approx. 4 k     W    0 to approx. 5 k   W   0 to approx.        Approx. 15 kW to         0 to approx.          0 to approx. 1.1
resistance                                                                    W
                                                                        1.8 k (for 2 km)    70 kW                    1.8 kW                kW
                                                                        0 to approx.        (see note 5)
                                                                              W
                                                                        0.7 k (for 4 km)
Interelectrode release Approx. 15 k to      ŠW   Approx. 15 k to        4 k to Š W (for 2   Approx. 300 k to         Approx. 5 k to   ŠW   Approx. 15 k to
resistance                                       ŠW                     km)                 ŠW                                             ŠW
                                                                        2.5 k to Š W (for 4
                                                                        km)
Cable length             1 km max.               600 m max.             2 km max.              50 m max.             1 km max.             800 m max.
(see note 3)                                                            4 km max.
Control output                                                f
                         2 A, 220 VAC (Inductive load: cos = 0.4)
                         5 A, 220 VAC (Resistive load)
Ambient temperature                     •        •        •         •
                         Operating:–10 C to 55 C (–10 C to 70 C for 61F-@T)
Ambient humidity         Operating:45% to 85% RH
Insulation resistance    100 M   W min. (at 500 VDC)
(see note 4)
Dielectric strength      2000 VAC, 50/60 Hz for 1 min.
(see note 4)
Life expectancy          Electrical: 500,000 operations min.
                         Mechanical: 5,000,000 operations min.

Note: 1. The @ in the model name represents G, G1, G2, G3, G4, and I.
      2. The suffix “TDL” attached to the model name represents models designed for tropical regions (storage humidity of 45 to 90% RH).
      3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as
         the cable diameter or number of conductors becomes larger.
      4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power ter-
         minals and contact terminals, and between Electrode terminals and contact terminals.
                                  W
      5. Possible to use with 15 k or less, however, this may cause reset failure.




6              Floatless Level Controller 61F-G@
Internal Circuit Diagrams
The schematic diagrams shown below typify the internal connections of the various 61F models. The designations Ta, Tb, and Tc (sometimes re-
ferred to collectively as “U”) may occur more than once in a product, however, the “a” terminal is always an NO contact, a “b” terminal is an NC
contact, and the “c” terminal is the common terminal.

61F-G                                                    61F-GT                                                        61F-GL
       0V                                                          0V                                                             0V
                                 61F-11                                                      61F-11T U                           100, 110                    61F-11L U
      100, 110            24 V              U                     100, 110            24 V                                                            24 V   Relay Unit
      or 120 V                   Relay Unit                       or 120 V                   Relay Unit                          or 120 V
      200, 220                                                    200, 220                                                       200, 220
                          8V                                                          8V                                         or 240 V             8V
      or 240 V                                                    or 240 V



                                           U                                                           U                                                               U

                 U                                                           U                                                               U

        Ta    Tc           Tb         E2            E1            Ta     Tc            Tb         E2            E1                Ta    Tc             Tb         E2            E1


        S0           S1          S2            E3                  S0            S1          S2            E3                      S0            S1          S2            E3


61F-GH                                                   61F-GD                                                        61F-GR
(See note.)                                                        0V
                                                                                                                                   0V
                                                                                                                                  100, 110                   61F-11R U
       0V                                                         100, 110                   61F-11D U                                                24 V   Relay Unit
      100, 110                   61F-11H U                                            24 V   Relay Unit                           or 120 V
                          24 V   Relay Unit                       or 120 V                                                        200, 220
      or 120 V                                                    200, 220                                                                            8V
      200, 220                                                                         8V                                         or 240 V
                                                                  or 240 V
      or 240 V            24 V
                                                                                                                                                                                     U
                                                                                                       U
                                           U
                                                                                                                                             U
                                                                             U
                 U
                                                                                                                                  Ta    Tc             Tb                       E1
                                                                   Ta    Tc            Tb         E2            E1
        Ta    Tc           Tb         E2            E1

                                                                                                                                   S0            S1          S2            E3
                                                                    S0           S1          S2            E3
        S0           S1          S2            E3




                                                                                                                     Floatless Level Controller              61F-G@                      7
Note: The 61F11H relay deenergizes when there is water present across the Electrodes, whereas the 61F relay energizes when there is water
      present across the Electrodes.
      Also, the terminal connections of those Controllers provided with LED indicators differ from those which have no indicators.

61F-11 Relay Units
                Item                                        61F-11             61F-11T                                  61F-11L           61F-11H                    61F-11D                            61F-11R
Interchangeable with ---                                                Provided                            Provided               Not provided            Provided                           Not provided
general-purpose mod-
el (61F-11)
Color of band on name ---                                               Red                                 Yellow                 Blue                    Black                              Green
plate

61F-11                                                               61F-11T                                                       61F-11L
          E           S          S             S                               E          S          S            S                                  E          S           S           S

          8           7          6             5        4                      8          7          6             5         4                       8          7           6            5        4

                8V        24 V         24 V                                          8V       24 V         24 V                                            8V        24 V        24 V


                                         Tr2                                                                 Tr2                                                        Tr1        Tr2
                             Tr1                    X                                                Tr1                 X                                                                    X




                  x                                 x                                 x                                  x                                  x                                 x


    9     10          11         1             2        3               9      10         11          1            2         3                  9    10         11           1           2        3

    Tb2   Ta2         Tc2        Tc1          Ta1       Tb1            Tb2     Ta2        Tc2        Tc1          Ta1        Tb1               Tb2   Ta2        Tc2         Tc1         Ta1       Tb1

61F-11H                                                 Tr2          61F-11D                                                       61F-11R
(see note)
          E           S          S             S                               E          S          S            S                                  E          S       S               S

          8           7          6             5        4                      8          7          6             5         4                       8          7           6           5         4

                24 V 24 V              24 V                                          8V       24 V         24 V                                            8V        24 V        24 V


                                         Tr2                                                                 Tr2                                                        Tr1        Tr2
                                 Tr1                X                                                Tr1                  X                                                                   X




                  x                                 x                                 x                                  x                                  x                                 x


     9    10          11          1            2        3               9      10         11          1            2          3                9     10         11          1            2        3

    Ta2   Tb2         Tc2        Tc1          Tb1       Ta1            Tb2     Ta2        Tc2        Tc1          Ta1        Tb1               Tb2   Ta2        Tc2         Tc1         Ta1       Tb1




8                      Floatless Level Controller 61F-G@
Connections
61F-G
Automatic Water Supply and Drainage Control




1. Water Supply                                                                                   2. Drainage
              Water supply                                                                                                                         Water drainage
                      P
                                          (U indicator ON)                                                                                                (U indicator ON)
                  Pump OFF   E1                                                                                                     E1
                                                                                                                                                   Pump ON

                  Pump ON                 (U indicator OFF)                                                                                               (U indicator OFF)
                              E2                                                                                                     E2               P
                                   E3                                                                                                     E3   Pump OFF
• Connect electromagnetic switch coil terminal A to Tb.                                           • Connect the electromagnetic switch coil terminal A to Ta.
• The pump stops (indicator ON) when the water level reaches E1                                   • The pump starts (indicator ON) when the water level reaches E1
  and starts (indicator OFF) when the water level drops below E2.                                   and stops (indicator OFF) when the water level drops below E2.
                                                          61F-G
                                   200-VAC power supply
                                         R S T                                 Transformer
                                                                      0V
                                                                                       61F-11
                                                                  100 V          24 V Relay Unit U


                                  MCCB
                                                                  200 V                       U
                                                                                    8V




                                                                               U


                                                                          Ta             Tc                 Tb         E2           E1



                                                                               S0                 S1              S2          E3

                                                                                                            (See note 1)

                                                                                                                                               *
                                                                    Rated voltage:
                                                                    S0-S1: 100 or 110 or 120 VAC
                                                          A         S0-S2: 200 or 220 or 240 VAC


                                                Electromagnetic switch
                                                                                    Water tank
                                                                                                                       PS-3S

                                                                                                                            Stop
                                    THR                                                                           E1
                                                                                                                            Start
                                                                                                       E2
                                                              Water supply source                            E3




                                                     P
                                                M




Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
      2. Be sure to ground terminal E3.




                                                                                                                 Floatless Level Controller                    61F-G@         9
61F-GR
Two-wire Automatic Water Supply and Drainage Control
1. Water Supply                                                                             2. Drainage
              Water supply                                                                                                           Water drainage
                      P

                  Pump OFF                (U indicator ON)                                                                                    (U indicator ON)
                             E1
                                                                                                                                     Pump ON

                  Pump ON                 (U indicator OFF)                                                                                   (U indicator OFF)
                              E2                                                                                                        P
                                   E3                                                                                              Pump OFF
• Connect electromagnetic switch coil terminal A to Tb.                                     • Connect the electromagnetic switch coil terminal A to Ta.
• The pump stops (indicator ON) when the water level reaches E1                             • The pump starts (indicator ON) when the water level reaches E1
  and starts (indicator OFF) when the water level drops below E2.                             and stops (indicator OFF) when the water level drops below E2.
                                                                                            Note: 1. The two-wire models require two cables for connecting the
                                                                                                     61F-GR and electrode holders and three electrodes.
                                                                                                  2. The electrode holders must be special ones for two-wire
                                                                                                     models. (The resistance R is built into the electrode holder
                                                                                                     for the two-wire models.)

                                                          61F-GR
                                   200-VAC power supply
                                         R S T                               Transformer
                                                                       0V
                                                                                     61F-11R
                                                               100 V           24 V Relay Unit U

                                                               200 V
                                                                                  8V

                                  MCCB

                                                                                   U
                                                                                                                              U

                                                                        Ta             TC         Tb                          E1



                                                                             S0             S1                 S2       E3

                                                                                                      (See note 1)

                                                                Rated voltage:
                                                                S0-S1: 100 or 110 or 120 VAC
                                                          A     S0-S2: 200 or 220 or 240 VAC


                                                Electromagnetic switch
                                                                                  Water tank
                                                                                                      R             PS-3SR

                                                                                                                      Stop
                                                                                                               E1
                                    THR                                                                               Start
                                                                                                 E2
                                                              Water supply source                         E3




                                                     P
                                                M




Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
      2. Be sure to ground terminal E3.




10            Floatless Level Controller 61F-G@
61F-G1




Application 1: Automatic Water Supply Control with Pump Idling Prevention
                                                                                                                          • The pump stops (U2 indicator ON) when the water level reaches
                          Water tank
                                                                                                                            E1 and the pump starts (U2 indicator OFF) when the water level in
                                                                                                                            the tank drops below E2.
                                                                                                                          • When the level of the water supply source drops below E2’, the
                                                 (U1 indicator ON)
                                                                                                                            pump stops (U1 indicator OFF). Pump idling is prevented and the
                               E1'
                                                 (U1 indicator OFF)                                                         alarm sounds.
                               E2'
                           Short-
                           age    E3'
                                                                                                                          • Insert a pushbutton switch (NO contact) between E1’ and E3 as
                                                                                                                            shown by the dotted line. When starting the pump or after recover-
                           B         L                                                                                      ing from a power failure, if the water supply source level has not yet
                                                                                                                            reached E1’, press the pushbutton switch to start the pump by
                           Water supply
                           source                                                                                           momentarily short-circuiting E1’ and E3. When the pump stops dur-
                 Water                                                                                                      ing normal operation subsequent to an alarm issued for a low water
                 supply
                                                                                                                            level (e.g., the water level does not reach E2’), do not press the
                   P
                                                    (U2 indicator ON)                                                       pushbutton switch.
              Pump OFF         E1




              Pump ON                               (U2 indicator OFF)
                                    E2
                                         E3




                                                                   61F-G1
                                              200-VAC power supply
                                                                                         0V          Transformer
                                                       R S T                                                                          U1
                                                                                                              61F-11
                                                                                                        24 V Relay Unit
                                                                                 100 V
                                                                                                                        61F-11        U2
                                                                                                         24 V           Relay Unit
                                                                                 200 V
                                               MCCB                                                          8V
                                                                                                                                     U1

                                                                                                                   U2
                                                                                                                                 U1
                                                                                                U2

                                                                                 S0                   Tb1          Ta1               Tc2          Tb2


                                                                                                                                                        E1'
                                                                                      S1         S2           E3          E2    E1         E 2'         (E4)

                                                                                                                                              B          Alarm                Push
                                                                                                                                                                              button
                                                                                                                                                                              switch
                                                                            Rated voltage:
                                                                            S0-S1: 100 or 110 or 120 VAC
                                                                            S0-S2: 200 or 220 or 240 VAC


                                                               Electromagnetic
                                                               switch
                                                                                 *
                                                                                                                                                                              PS-3S

                                                 THR                                                                                                                     E1
                                                                                                                                     Water tank
                                                                                                                                                                    E2
                                                                        Water supply                                                                           E3
                                                                        source
                                                                                                      E 1'
                                                                                                E2'
                                                                        P                  E3
                                                               M




Note: Be sure to ground terminal E3.




                                                                                                                                     Floatless Level Controller                        61F-G@   11
61F-G1
Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm
                              Water tank
                                                                                                          • The pump stops (U2 indicator ON) when the water level reaches
              Water supply                                                                                  E1 and starts (U2 indicator OFF) when the water level drops below
                        P                                                                                   E2.
                                                (U2 indicator ON)
                 Pump OFF E1                                                                              • If the water level drops below E4 for any reason, the pump stops
                                                                                                            (U1 indicator OFF) and the alarm sounds.
                  Pump ON                       (U2 indicator OFF)                                        • Insert a pushbutton switch (NO contact) between E3 and E4. When
                                  E2
                                                (U1 indicator OFF)                                          starting the pump or after recovering from a power failure, if the
                                   E4
                   B     L                                                                                  water level has not yet reached E4, press the pushbutton switch to
                                        E3
                       Shortage                                                                             start the pump by short-circuiting E3 and E4. If the pump stops
                                                                                                            upon releasing the pushbutton switch, keep pressing the pushbut-
                                                                                                            ton switch.

                                                               61F-G1
                                        200-VAC power supply
                                                                            0V        Transformer
                                                 R S T                                                                   U1
                                                                                               61F-11
                                                                                         24 V Relay Unit
                                                                      100 V
                                                                                                       61F-11            U2
                                                                                         24 V          Relay Unit
                                                                      200 V
                                                                                         8V
                                                                                                                    U1
                                         MCCB
                                                                                                  U2
                                                                                                                    U1
                                                                                 U2
                                                                     S0                Tb1        Ta1                Tc2            Tb2


                                                                                                                                          E1'
                                                                           S1    S2          E3         E2     E1             E2'         (E4)

                                                                                                                                B

                                                                                                                    Alarm


                                                                                 *                                                                               Pushbutton
                                                                                                                                                                 switch
                                                          Electromagnetic
                                                          switch
                                                                  Rated voltage:
                                                                  S0-S1: 100 or 110 or 120 VAC
                                                                  S0-S2: 200 or 220 or 240 VAC                                                                     PS-4S

                                                                                                                                                            E1
                                                                                                                     Water tank                            E2
                                             THR
                                                                          Water supply source                                                         E4
                                                                                                                                                 E3




                                                                P
                                                          M




Note: Be sure to ground terminal E3.




12           Floatless Level Controller 61F-G@
61F-G2




Automatic Drainage Control and Water Supply with Abnormal Water Increase Alarm
1. Drainage                                                                                                           2. Water Supply
                                             Water drainage                                                                                            Water supply
               B    L
                                                                                                                                                                                          Upper   L   B
                   Upper                               (U1 indicator ON)                                                                                     P
                                                                                                                                                                                          limit
                   limit E4                                                                                                                                                                       (U1 indicator ON)
                                                       (U2 indicator ON)                                                                                              E4
                              E1                                                                                                                                                                  (U2 indicator ON)
                                                                                                                                                       Pump OFF            E1
                                             Pump ON
                                                       (U2 indicator OFF)
                                   E2        Pump OFF                                                                                                  Pump ON                                    (U2 indicator OFF)
                                                P                                                                                                                               E2
                                        E3
                                                                                                                                                                                     E3
• Connect the electromagnetic switch terminal (T phase) to Ta1.                                                       • Connect the electromagnetic switch terminal (T phase) to Tb1.
• The pump starts (U2 indicator ON) when the water level reaches                                                      • The pump starts (U2 indicator OFF) when the water level reaches
  E1 and stops (U2 indicator OFF) when the water level drops below                                                      E2 and stops (U2 indicator ON) when the water level rises to E1.
  E2.
                                                                                                                      • If the water level reaches E4 for any reason, the alarm sounds (U1
• If the water level reaches E4 for any reason, the alarm sounds (U1                                                    indicator ON).
  indicator ON).

                                                                           61F-G2 for drainage control
                                                                                      0V
                                                                                                     Transformer
                                                200-VAC power supply
                                                        R S T                                               61F-11                           U1
                                                                                                     24 V
                                                                                                            Relay Unit
                                                                                  100 V
                                                                                                                61F-11
                                                                                                     24 V       Relay Unit                   U2
                                                                                   200 V
                                                                                                     8V
                                                                                                                           U2
                                                MCCB

                                                                                                         U2                                 U1


                                                                                        S0
                                                                                                     Ta1        Tc1        Tb1        Ta2        Tc2


                                                                                                S1         S2         E3         E2         E1          E4

                                                                                                       (See note 1)                          B




                                                                                Rated voltage:
                                                                                S0-S1: 100 or 110 or 120 VAC
                                                                                S0-S2: 200 or 220 or 240 VAC

                                                                                                     *
                                                                  Electromagnetic
                                                                  switch
                                                                                                                                                                 Reservoir

                                                    THR

                                                                            Water supply                        PS-4S
                                                                            source

                                                                                                     E1 E4
                                                                                                E2
                                                                            P              E3
                                                                   M




Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb1 to terminal Ta1.
      2. Be sure to ground terminal E3.




                                                                                                                                      Floatless Level Controller                                  61F-G@               13
61F-G3




Automatic Water Supply and Drainage Control with Abnormal Water Shortage Alarm and Water
Tank Repletion
1. Water Supply                                                                                                                    2. Drainage
                   Water supply                                                                                                                                            B        LH
                                                              LH   B
                                              Upper                                                                                                                                  Upper
                                                                                                                                                                                                                   Water drainage
                  P                           limit                                                                                                                                  limit
                                                          (U1 indicator ON)                                                                          (U1 indicator ON)
                           E1                                                                                                                                                                      E1
               Pump OFF                                   (U2 indicator ON)                                                                                                                                                  (U2 indicator ON)
                            E2                                                                                                                                                                       E2
                                                                                                                                                                                                                   Pump ON
               Pump ON                                    (U2 indicator OFF)                                                                                                                                                 (U2 indicator OFF)
                                E3
                                                          (U2 indicator OFF)                                                                        (U3 indicator OFF)                                             Pump OFF
                                  E4                                                                                                                                                                      E4          P
                                                          LL       B                                                                                                                     B   LL
                                       E5   Lower limit                                                                                                                                           Lower limit E5
• Connect electromagnetic switch coil terminal A with Tb.                                                                          • Connect the electromagnetic switch coil terminals A with Ta.
• The pump stops (U2 indicator ON) when the water level reaches                                                                    • The pump starts (U2 indicator ON) when the water level reaches
  E2 and starts (U2 indicator OFF) when the water level drops below                                                                  E2 and stops (U2 indicator OFF) when the water level drops below
  E3.                                                                                                                                E3.
• If the water level rises to E1 for any reason, the upper-limit indicator                                                         • If the water level rises to E1 for any reason, the upper-limit indicator
  turns ON and the alarm sounds (U1 indicator ON).                                                                                   turns ON and the alarm sounds (U1 indicator ON).
• If the water level drops below E4 for any reason, the lower-limit                                                                • If the water level drops below E4 for any reason, the lower-limit
  indicator turns ON and the alarm sounds (U3 indicator OFF).                                                                        indicator turns ON and the alarm sounds (U3 indicator OFF).

                                                                       61F-G3 for water supply
                                 200-VAC power supply                                          0V     Transformer
                                       R S T
                                                                                                        24 V 61F-11
                                                                                                             Relay Unit                    U1
                                                                                      100 V
                                                                                                               24 V      61F-11
                                                                                                                         Relay Unit        U2
                                                                                                               24 V      61F-11
                                                                                                                         Relay Unit        U3
                                                                                       200 V

                           MCCB                                                                                8V


                                                                                                                                                         U2
                                                                                                          U1        U3               U3
                                                                                                                             U1
                                                                                 U2
                                                                            Ta           Tc          Tb             B1        B2          Lc        E1         E3              E5

                                                                                  S0            S1         S2                       LH         LL         E2          E4


                                                                                                                    Alarm                                                                *
                                                                                                                         Upper          Lower
                                                                                                                     B limit   PL    PL limit
                                                                                      (See note 1)
                                                                                                                         Power            Power
                                                                                                                         source           source

                                                                       A

                                                                                      Rated voltage:
                                                                                      S0-S1: 100 or 110 or 120 VAC
                                                              Electromagnetic         S0-S2: 200 or 220 or 240 VAC
                                                              switch
                                                                                                                                                                                     PS-5S
                                                                                                                                                                                                     Water repletion
                                 THR
                                                                                                                                                              E1
                                                                                                                                    Water tank                     E2
                                                                                                                                                                     E3
                                                                           Water supply source                                                                            E4
                                                                                                                                                                               E5                       Water shortage



                                                                   P
                                                          M




Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
      2. Be sure to ground terminal E5.




14             Floatless Level Controller 61F-G@
61F-G4




Water Source Level Indication, Prevention of Pump Idling Due to Water Shortage, Automatic
Water Supply Control, and Indication of Water Level in Tank
• Insert four Electrodes in the water supply source and five Elec-                                                                                                                                                   • The pump stops (U5 indicator ON) when the water level reaches
  trodes in the elevated water tank.                                                                                                                                                                                   E5 and starts (U5 indicator OFF) when the water level drops below
• The lower-limit indicator for the water supply source remains ON                                                                                                                                                     E6.
  while the water source level is below E3 (U2 indicator OFF).                                                                                                                                                       • If the water level reaches E4 for any reason, the tank repletion indi-
• When the water level rises to E2, the lower-limit indicator turns OFF                                                                                                                                                cator for the elevated tank turns ON (U4 indicator ON).
  (U2 indicator ON) and the pump is ready for operation.                                                                                                                                                             • Insert a pushbutton switch (NO contact) between E2 and E8 as
• When the water level reaches E1, the upper-limit indicator turns                                                                                                                                                     shown by the dotted line. When starting the pump and after recov-
  ON (U3 indicator ON).                                                                                                                                                                                                ering from a power failure, if the water source level has not yet
                                                                                                                                                                                                                       reached E2 (U2 indicator OFF), press the pushbutton switch to
• The water-shortage indicator for the elevated tank remains ON
                                                                                                                                                                                                                       start the pump by momentarily short-circuiting E2 and E8. When
  while the water level in the elevated tank is below E7. The indicator
                                                                                                                                                                                                                       the pump stops during normal operation subsequent to an alarm
  turns OFF (U1 indicator ON) when the water level rises to E7.
                                                                                                                                                                                                                       issued for low water level (i.e., the water level has not reached E3),
                                                                                                                                                                                                                       do not press the pushbutton switch.

                                          61F-G4
                                                                                          0V                         24 V       61F-11 Relay Unit U5


                                                                         100 V
                                                                                                                     24 V       61F-11 Relay Unit U1

                                                                         200 V

                                                                                               0V
                                                    MK3P
                                                    Relay
                                                                                               U2                    24 V       61F-11 Relay Unit U2

                                                                              X
                                                                                                                     24 V       61F-11 Relay Unit U3
                                                                       100 V
                                                                                                                     24 V       61F-11 Relay Unit U4

                                                                                                                     8V

                                                                       200 V
                                                                                                X                    U4                           U3         X            U1      U5                   X                     U4                           U3                          U2        U5
               200-VAC power supply                   U1

                         RST



                 MCCB                                                  LL1                          LL2                   LH1                          LH2                     BL1                         BL2                    BH1                          BH2          E4             E3         E2             E1

                                                                                     S0                     S1                              S2                      Tc                        TC2                    B                         TA                    E8          E7              E6             E5
                                                                                                                                                                                 Water supply source
                                                                                                                            Water supply source




                                                                                                                                                                                                                                    Water supply source
                                                                         Water supply source
                                                 Elevated tank water




                                                               LL1                             LL2                   LH1                          LH2                     BL1                          BL2                    BH1                         BH2
                                                                                                                                                         water shortage
                                                                                                     Elevated tank




                                                                                                                                                         Elevated tank




                                                                                                                                                                                                             Elevated tank
                                                                                                                            upper limit




                                                                                                                                                                                                                                    upper limit
                                                                                                                                                                                 lower limit
                                                                         lower limit
                                                 shortage




                                                                                                     repletion




                                                                                                                                                                                                             repletion




                                                                                                                                                                                                                                                                                                                          Pushbutton
                                                                                                                                                                                                                                                                                                                          switch

                               Electromagnetic
                               switch                                                           *
                                                                                                                                                                                                                                                                          Water tank                                          PS-5S
                                 Rated voltage:
                                 S0-S1: 100 or 110 or 120 VAC
                                 S0-S2: 200 or 220 or 240 VAC                                                                                                                                                                                                                                                        E4         Water repletion
                   THR
                                                                                                                                                                                                                                                                                                                                OFF
                                                                 Water supply                                                                                             PS-4S                                                                                                                                 E5
                                                                                                                                                                                                                                                                                                                                ON
                                                                                                                                                                                                                                                                                                           E6
                                                                 source                                                                                                                                                                                                                               E7
                                                                                                                                                                                                                                                                                                 E8
                                                                                                                                                         Upper limit                                                                                                                                                          Water shortage
                                                                                                                           E2                     E1     ON
                                                                                                                                                         OFF
                                                                                                     E8              E3                                  Lower limit
                                      P
                               M




Note: 1. Be sure to ground terminal E8.




                                                                                                                                                                                                                                                          Floatless Level Controller                                          61F-G@              15
■ Connection with Three-phase Four-line Circuit
When supplying power from N-phase to the Controller in three-phase four-line circuit, refer to the following diagrams.
Line voltage (R-S, S-T, or R-T):  380 or 415 VAC
Phase voltage (N-R, N-S, or N-T): 220 or 240 VAC

61F-G@, 220 or 240 VAC
Water Supply
                                               Power source
                                               380 or 415 VAC
                                                 R S T N *                         Transformer
                                                                                           61F-11            U
                                                                                      24 V Relay Unit

                                                                                        8V




                                                                             Ta              Tc         Tb            E2           E1



                                                                                   S0             S1             S2          S3




                                                                           Rated voltage:
                                                                                                                                        *
                                                                A          S0-S2: 220 or 240 VAC


                                                        Electromagnetic switch
                                                                                        Water tank


                                                                                                                           Stop
                                                                                                                 E1
                                                                                                       E2
                                                                                                                           Start
                                                                                                            E3
                                                                    Water supply source



                                                            P
                                                       M




                     Note: Be sure to ground terminal E3.




16            Floatless Level Controller 61F-G@
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet
61 f floatless level controller datasheet

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61 f floatless level controller datasheet

  • 1. Floatless Level Controller 61F Automatic Water Supply and Drainage Control • Ideal for level control of any conductive liquid • Both general-purpose and panel-use models available • Incorporates an arrester for surge and induced lightning protec- tion • Wide range of models: Long-distance, high- and low-sensitivity, two-wire, etc. • LED indicator for quick operation check • Conforms to EMC/IEC standards (61F-GP-N/-N8/-GPN-V50/-GPN-BT/-GPN-BC) • UL/CSA approved (61F-GP-N8/-GPN-V50/-GPN-BT/-GPN-BC) Operating Principle Unlike ordinary level switches that use a float for level detection, the However, in practice, with only two electrodes, ripples on the surface 61F Floatless Level Controller uses electrodes to electrically detect of the liquid cause the Controller to jump and start, shortening pump the liquid level. The following figures illustrate this simple operating (and other equipment) life. This problem can be solved by adding principle. another electrode to form a self-holding circuit. The additional elec- trode, E2, is connected in parallel with E1, as shown below. 8 VAC c2 Relay a2 b2 Relay contacts b a Relay contacts b1 a1 E1 c1 PUMP OFF Magnetic contactor (To) E3 E1 PUMP ON No current flows between E1 and E3. Magnetic contactor (To) E3 E2 When electrode E1 is not in contact with the conductive liquid, the As shown in the above figure, when the holding circuit relay is ener- electrical circuit is open, and no current flows between electrodes E1 gized, contact a2, its NO contact, is closed. The electrical circuit and E3. made through the liquid and the electrodes is then retained by E2 Consequently, relay X does not operate. Relay X’s NC contacts (nor- and E3, even when the liquid level falls below E1, as long as contact mally closed, b in the figure) remain closed. However, when liquid is a2 is closed. supplied to the tank, so that the liquid contacts or immerses E1, the When the liquid level falls below E2, the circuit made through the circuit closes. Relay X operates, and electrical devices connected to electrode circuit opens, which de-energizes relay X, thus closing the the NO (normally open, a in the figure) contacts of the relay begin NC contact of X. operation. Operating as simply as it does, possible applications of the Floatless Level Controller are virtually endless. Not only liquid level control is possible, but such applications as leakage detection, object size dis- 8 VAC Relay crimination, and many other problems may be solved by one of the reliable 61F Floatless Level Controllers. Relay contacts b a E1 Magnetic contactor (To) E3 Current flows between E1 and E3. A pump is usually connected to a contactor, which in turn is con- nected to the Controller contact outputs. The Level Controller would automatically operate the pump, to control the liquid level in the tank. Floatless Level Controller 61F 1
  • 2. Model Selection ■ Basic Configuration of 61F Conductive Level Controller To use a 61F Conductive Level Controller, the 61F itself, Electrode Holders, and Electrodes are required. Select from the capability, function, and size to suit the application. 61F Refer to the following Controller selection guidelines. Basic configuration Select from the characteristics, application examples, and shape. Electrode Holders Refer to page 66 for cautions about the Electrode Holders. Select according to operating conditions and shape. Electrodes Refer to pages 65 to 67 for cautions about the Electrodes. Typical Application Example LED Indicator Convenient for maintenance and checking operations 61F Controller Relay Unit Cermet wire is used in the transformer to prevent Incorporates a transistor-based control circuit and output relay. One accidents by short-circuiting. to five Relay Units are used, depending on the application. Electrode Holder/Electrodes Many materials, sensitivities and mounting variations are available. Water supply source M: Electrical Motor P: Fluid Pump M P Ordering Information ■ 61F Controller Selection Guide by Installation Method Standard Model Plug-in Model Compact Plug-in Model • When there is sufficient mounting space. • When using socket mounting. • When monitoring operation through LEDs. 2 Floatless Level Controller 61F
  • 3. ■ 61F Controller Selection Guide by Application Item G G1 Automatic water supply and drainage control Automatic water Automatic water supply (idling supply (abnormal prevention) shortage alarm) Function Automatic pump Water supply Water drainage Water supply Water tank Water supply Water tank operation (con- P P P stant water level) Pump Pump ON Pump Pump OFF OFF OFF Pump Pump OFF Pump Pump ON P ON ON Water level indi- --- cation abnormal Water supply Water tank alarm source Pump OFF (idling pre- B L Short- vention) Short- age age B L Appearance Compact Plug-in Model Standard Model Standard Model Plug-in Model 61F-GPN-BT/BC 61F-GP-N (Pages 18 to 19) (Pages 20 to 22, 55) 61F-G 61F-G1 61F-G1P (Pages 6 to 10, 54) (Pages 6 to 8, 11 to 12, 54) (Pages 27 to 30, 56) 61F-GP-N8 (Pages 23 to 26, 55) Item G2 G3 Automatic water supply and drainage control Automatic water supply and (abnormal water increase alarm) drainage control (abnormal filling/ shortage alarm) Function Automatic pump Water supply Water supply Water drainage Water drainage operation (con- P P stant water level) Pump Pump Pump Pump ON OFF ON OFF Pump Pump Pump Pump ON OFF ON OFF P P Water level indi- B LH cation abnormal B L Upper Full alarm limit B LL Short- age Appearance Standard Model Standard Model Plug-in Model 61F-G2P 61F-G2 (Pages 27 to 28, 31, 32, 56) 61F-G3 (Pages 6 to 8, 13, 54) (Pages 6 to 8, 14, 55) Floatless Level Controller 61F 3
  • 4. Item G4 I Alternative Water source level indication, Liquid level indication and alarm operation of two prevention of pump idling due to pumps water shortage, automatic water supply control, and indication of water level in tank Function Automatic pump Elevated water tank --- --- Water operation (con- supply Water supply souse P stant water level) Pump OFF Pump ON Pump ON Pump OFF Water level indi- Elevated water tank --- cation abnormal B LH Water supply souse B LH alarm Upper limit Full B LH Middle Upper LM limit Short- Lower B LL age B LL limit Lower B LL limit Appearance Standard Model Standard Model Plug-in Model Compact plug-in Model 61F-APN2 (Pages 36 to 45, 56) 61F-IP 61F-I (Pages 27 to 28, 33, 56) (Pages 6, 17, 54) 61F-G4 (Pages 6 to 8, 15, 55) Related Products Relay Unit for standard models (Page 8) Surge Suppressor Unit (for 61F-WLA Water 61F-GPN-V50 Water protecting against induced Leakage Alarm Leakage Detector voltage) (Pages 46, 56) (Pages 70 to 73) (Pages 70 to 73) 4 Floatless Level Controller 61F
  • 5. ■ Accessories Electrode Holders Applications General applica- Applications Liquid with low Applications Applications Applications Applications tions such as wa- where only a specific resis- where high where high tem- where high cor- where distance ter supply lines small space is tance mounting perature/high rosion resistance to the water sur- available strength is re- pressure condi- is required face is long quired tions are severe Models PS-3S/-4S/-5S PS-31 BF-1 BF-3/-4/-5 BS-1 BS-1T PH-1/-2 (Two-wire mod- els are also avail- able.) Appearance SUS PH-2 Hastelloy PH-1 titanium Electrodes Sets of Electrodes, connecting nuts, lock nuts, and spring washers are available. When ordering individual parts, refer to page 52. Applications Purified city water, in- Purified city water, in- Sodium hydroxide, ace- Sea water, ammonia wa- Acetic acid, dilute sulfu- dustrial water, sewage dustrial water, sewage, tic acid, dilute sulfuric ter, nitric acid ric acid, sea water dilute alkaline solution acid, dilute hydrochloric acid Models F03-60-SUS304 F03-60-SUS316 F03-60 HAS B F03-60 HAS C F03-60 Titanium Others Item Model Protective Cover F03-11 (for PS or BF electrode holders) Spring Clamp F03-12 (for PS electrode holders) Electrode Separators (for preventing long electrodes from F03-14 1P (for 1 pole) contacting with each other) F03-14 3P (for 3 poles) F03-14 5P (for 5 poles) Floatless Level Controller 61F 5
  • 6. Specifications ■ Standard Models Specifications Items General-purpose High- Long-distance High-sensitivity Low-sensitivity Two-wire Controller temperature Controllers Controllers Controller Controller Controller 61F-@ (TDL) 61F-@L 2KM 61F-@H 61F-@D 61F-@R (see note 61F-@T (for 2 km) (see note 1) (see note 1) (see note 1) 1 and 2) (see note 1) 61F-@L 4KM (for 4 km) (see note 1) Controlling materials For control of ordi- For control of ordi- For control of ordi- For control of liq- For control of liq- For control of ordi- and operating condi- nary purified water nary purified water nary purified water uids with high uids with low spe- nary purified wa- tions or sewage water or sewage water in cases where the specific resis- cific resistance ter or sewage in cases where the distance between tance such as dis- such as salt water, water used in ambient tempera- sewage pumps tilled water sewage water, combination with ture is high. and water tanks or acid chemicals, Two-wire Elec- between receiver alkali chemicals trode Holder (in- tanks and supply corporating a tanks is long or W resistor of 6.8 k ) where remote control is required. Supply voltage 100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz Operating voltage 85% to 110% of rated voltage range Interelectrode voltage 8 VAC 24 VAC 8 VAC Interelectrode current Approx. 1 mA AC max. Power consumption Approx. 3.2 VA max. (One unit) Interelectrode operate 0 to approx. 4 k W 0 to approx. 5 k W 0 to approx. Approx. 15 kW to 0 to approx. 0 to approx. 1.1 resistance W 1.8 k (for 2 km) 70 kW 1.8 kW kW 0 to approx. (see note 5) W 0.7 k (for 4 km) Interelectrode release Approx. 15 k to ŠW Approx. 15 k to 4 k to Š W (for 2 Approx. 300 k to Approx. 5 k to ŠW Approx. 15 k to resistance ŠW km) ŠW ŠW 2.5 k to Š W (for 4 km) Cable length 1 km max. 600 m max. 2 km max. 50 m max. 1 km max. 800 m max. (see note 3) 4 km max. Control output f 2 A, 220 VAC (Inductive load: cos = 0.4) 5 A, 220 VAC (Resistive load) Ambient temperature • • • • Operating:–10 C to 55 C (–10 C to 70 C for 61F-@T) Ambient humidity Operating:45% to 85% RH Insulation resistance 100 M W min. (at 500 VDC) (see note 4) Dielectric strength 2000 VAC, 50/60 Hz for 1 min. (see note 4) Life expectancy Electrical: 500,000 operations min. Mechanical: 5,000,000 operations min. Note: 1. The @ in the model name represents G, G1, G2, G3, G4, and I. 2. The suffix “TDL” attached to the model name represents models designed for tropical regions (storage humidity of 45 to 90% RH). 3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. 4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power ter- minals and contact terminals, and between Electrode terminals and contact terminals. W 5. Possible to use with 15 k or less, however, this may cause reset failure. 6 Floatless Level Controller 61F-G@
  • 7. Internal Circuit Diagrams The schematic diagrams shown below typify the internal connections of the various 61F models. The designations Ta, Tb, and Tc (sometimes re- ferred to collectively as “U”) may occur more than once in a product, however, the “a” terminal is always an NO contact, a “b” terminal is an NC contact, and the “c” terminal is the common terminal. 61F-G 61F-GT 61F-GL 0V 0V 0V 61F-11 61F-11T U 100, 110 61F-11L U 100, 110 24 V U 100, 110 24 V 24 V Relay Unit or 120 V Relay Unit or 120 V Relay Unit or 120 V 200, 220 200, 220 200, 220 8V 8V or 240 V 8V or 240 V or 240 V U U U U U U Ta Tc Tb E2 E1 Ta Tc Tb E2 E1 Ta Tc Tb E2 E1 S0 S1 S2 E3 S0 S1 S2 E3 S0 S1 S2 E3 61F-GH 61F-GD 61F-GR (See note.) 0V 0V 100, 110 61F-11R U 0V 100, 110 61F-11D U 24 V Relay Unit 100, 110 61F-11H U 24 V Relay Unit or 120 V 24 V Relay Unit or 120 V 200, 220 or 120 V 200, 220 8V 200, 220 8V or 240 V or 240 V or 240 V 24 V U U U U U U Ta Tc Tb E1 Ta Tc Tb E2 E1 Ta Tc Tb E2 E1 S0 S1 S2 E3 S0 S1 S2 E3 S0 S1 S2 E3 Floatless Level Controller 61F-G@ 7
  • 8. Note: The 61F11H relay deenergizes when there is water present across the Electrodes, whereas the 61F relay energizes when there is water present across the Electrodes. Also, the terminal connections of those Controllers provided with LED indicators differ from those which have no indicators. 61F-11 Relay Units Item 61F-11 61F-11T 61F-11L 61F-11H 61F-11D 61F-11R Interchangeable with --- Provided Provided Not provided Provided Not provided general-purpose mod- el (61F-11) Color of band on name --- Red Yellow Blue Black Green plate 61F-11 61F-11T 61F-11L E S S S E S S S E S S S 8 7 6 5 4 8 7 6 5 4 8 7 6 5 4 8V 24 V 24 V 8V 24 V 24 V 8V 24 V 24 V Tr2 Tr2 Tr1 Tr2 Tr1 X Tr1 X X x x x x x x 9 10 11 1 2 3 9 10 11 1 2 3 9 10 11 1 2 3 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 61F-11H Tr2 61F-11D 61F-11R (see note) E S S S E S S S E S S S 8 7 6 5 4 8 7 6 5 4 8 7 6 5 4 24 V 24 V 24 V 8V 24 V 24 V 8V 24 V 24 V Tr2 Tr2 Tr1 Tr2 Tr1 X Tr1 X X x x x x x x 9 10 11 1 2 3 9 10 11 1 2 3 9 10 11 1 2 3 Ta2 Tb2 Tc2 Tc1 Tb1 Ta1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 8 Floatless Level Controller 61F-G@
  • 9. Connections 61F-G Automatic Water Supply and Drainage Control 1. Water Supply 2. Drainage Water supply Water drainage P (U indicator ON) (U indicator ON) Pump OFF E1 E1 Pump ON Pump ON (U indicator OFF) (U indicator OFF) E2 E2 P E3 E3 Pump OFF • Connect electromagnetic switch coil terminal A to Tb. • Connect the electromagnetic switch coil terminal A to Ta. • The pump stops (indicator ON) when the water level reaches E1 • The pump starts (indicator ON) when the water level reaches E1 and starts (indicator OFF) when the water level drops below E2. and stops (indicator OFF) when the water level drops below E2. 61F-G 200-VAC power supply R S T Transformer 0V 61F-11 100 V 24 V Relay Unit U MCCB 200 V U 8V U Ta Tc Tb E2 E1 S0 S1 S2 E3 (See note 1) * Rated voltage: S0-S1: 100 or 110 or 120 VAC A S0-S2: 200 or 220 or 240 VAC Electromagnetic switch Water tank PS-3S Stop THR E1 Start E2 Water supply source E3 P M Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E3. Floatless Level Controller 61F-G@ 9
  • 10. 61F-GR Two-wire Automatic Water Supply and Drainage Control 1. Water Supply 2. Drainage Water supply Water drainage P Pump OFF (U indicator ON) (U indicator ON) E1 Pump ON Pump ON (U indicator OFF) (U indicator OFF) E2 P E3 Pump OFF • Connect electromagnetic switch coil terminal A to Tb. • Connect the electromagnetic switch coil terminal A to Ta. • The pump stops (indicator ON) when the water level reaches E1 • The pump starts (indicator ON) when the water level reaches E1 and starts (indicator OFF) when the water level drops below E2. and stops (indicator OFF) when the water level drops below E2. Note: 1. The two-wire models require two cables for connecting the 61F-GR and electrode holders and three electrodes. 2. The electrode holders must be special ones for two-wire models. (The resistance R is built into the electrode holder for the two-wire models.) 61F-GR 200-VAC power supply R S T Transformer 0V 61F-11R 100 V 24 V Relay Unit U 200 V 8V MCCB U U Ta TC Tb E1 S0 S1 S2 E3 (See note 1) Rated voltage: S0-S1: 100 or 110 or 120 VAC A S0-S2: 200 or 220 or 240 VAC Electromagnetic switch Water tank R PS-3SR Stop E1 THR Start E2 Water supply source E3 P M Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E3. 10 Floatless Level Controller 61F-G@
  • 11. 61F-G1 Application 1: Automatic Water Supply Control with Pump Idling Prevention • The pump stops (U2 indicator ON) when the water level reaches Water tank E1 and the pump starts (U2 indicator OFF) when the water level in the tank drops below E2. • When the level of the water supply source drops below E2’, the (U1 indicator ON) pump stops (U1 indicator OFF). Pump idling is prevented and the E1' (U1 indicator OFF) alarm sounds. E2' Short- age E3' • Insert a pushbutton switch (NO contact) between E1’ and E3 as shown by the dotted line. When starting the pump or after recover- B L ing from a power failure, if the water supply source level has not yet reached E1’, press the pushbutton switch to start the pump by Water supply source momentarily short-circuiting E1’ and E3. When the pump stops dur- Water ing normal operation subsequent to an alarm issued for a low water supply level (e.g., the water level does not reach E2’), do not press the P (U2 indicator ON) pushbutton switch. Pump OFF E1 Pump ON (U2 indicator OFF) E2 E3 61F-G1 200-VAC power supply 0V Transformer R S T U1 61F-11 24 V Relay Unit 100 V 61F-11 U2 24 V Relay Unit 200 V MCCB 8V U1 U2 U1 U2 S0 Tb1 Ta1 Tc2 Tb2 E1' S1 S2 E3 E2 E1 E 2' (E4) B Alarm Push button switch Rated voltage: S0-S1: 100 or 110 or 120 VAC S0-S2: 200 or 220 or 240 VAC Electromagnetic switch * PS-3S THR E1 Water tank E2 Water supply E3 source E 1' E2' P E3 M Note: Be sure to ground terminal E3. Floatless Level Controller 61F-G@ 11
  • 12. 61F-G1 Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm Water tank • The pump stops (U2 indicator ON) when the water level reaches Water supply E1 and starts (U2 indicator OFF) when the water level drops below P E2. (U2 indicator ON) Pump OFF E1 • If the water level drops below E4 for any reason, the pump stops (U1 indicator OFF) and the alarm sounds. Pump ON (U2 indicator OFF) • Insert a pushbutton switch (NO contact) between E3 and E4. When E2 (U1 indicator OFF) starting the pump or after recovering from a power failure, if the E4 B L water level has not yet reached E4, press the pushbutton switch to E3 Shortage start the pump by short-circuiting E3 and E4. If the pump stops upon releasing the pushbutton switch, keep pressing the pushbut- ton switch. 61F-G1 200-VAC power supply 0V Transformer R S T U1 61F-11 24 V Relay Unit 100 V 61F-11 U2 24 V Relay Unit 200 V 8V U1 MCCB U2 U1 U2 S0 Tb1 Ta1 Tc2 Tb2 E1' S1 S2 E3 E2 E1 E2' (E4) B Alarm * Pushbutton switch Electromagnetic switch Rated voltage: S0-S1: 100 or 110 or 120 VAC S0-S2: 200 or 220 or 240 VAC PS-4S E1 Water tank E2 THR Water supply source E4 E3 P M Note: Be sure to ground terminal E3. 12 Floatless Level Controller 61F-G@
  • 13. 61F-G2 Automatic Drainage Control and Water Supply with Abnormal Water Increase Alarm 1. Drainage 2. Water Supply Water drainage Water supply B L Upper L B Upper (U1 indicator ON) P limit limit E4 (U1 indicator ON) (U2 indicator ON) E4 E1 (U2 indicator ON) Pump OFF E1 Pump ON (U2 indicator OFF) E2 Pump OFF Pump ON (U2 indicator OFF) P E2 E3 E3 • Connect the electromagnetic switch terminal (T phase) to Ta1. • Connect the electromagnetic switch terminal (T phase) to Tb1. • The pump starts (U2 indicator ON) when the water level reaches • The pump starts (U2 indicator OFF) when the water level reaches E1 and stops (U2 indicator OFF) when the water level drops below E2 and stops (U2 indicator ON) when the water level rises to E1. E2. • If the water level reaches E4 for any reason, the alarm sounds (U1 • If the water level reaches E4 for any reason, the alarm sounds (U1 indicator ON). indicator ON). 61F-G2 for drainage control 0V Transformer 200-VAC power supply R S T 61F-11 U1 24 V Relay Unit 100 V 61F-11 24 V Relay Unit U2 200 V 8V U2 MCCB U2 U1 S0 Ta1 Tc1 Tb1 Ta2 Tc2 S1 S2 E3 E2 E1 E4 (See note 1) B Rated voltage: S0-S1: 100 or 110 or 120 VAC S0-S2: 200 or 220 or 240 VAC * Electromagnetic switch Reservoir THR Water supply PS-4S source E1 E4 E2 P E3 M Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb1 to terminal Ta1. 2. Be sure to ground terminal E3. Floatless Level Controller 61F-G@ 13
  • 14. 61F-G3 Automatic Water Supply and Drainage Control with Abnormal Water Shortage Alarm and Water Tank Repletion 1. Water Supply 2. Drainage Water supply B LH LH B Upper Upper Water drainage P limit limit (U1 indicator ON) (U1 indicator ON) E1 E1 Pump OFF (U2 indicator ON) (U2 indicator ON) E2 E2 Pump ON Pump ON (U2 indicator OFF) (U2 indicator OFF) E3 (U2 indicator OFF) (U3 indicator OFF) Pump OFF E4 E4 P LL B B LL E5 Lower limit Lower limit E5 • Connect electromagnetic switch coil terminal A with Tb. • Connect the electromagnetic switch coil terminals A with Ta. • The pump stops (U2 indicator ON) when the water level reaches • The pump starts (U2 indicator ON) when the water level reaches E2 and starts (U2 indicator OFF) when the water level drops below E2 and stops (U2 indicator OFF) when the water level drops below E3. E3. • If the water level rises to E1 for any reason, the upper-limit indicator • If the water level rises to E1 for any reason, the upper-limit indicator turns ON and the alarm sounds (U1 indicator ON). turns ON and the alarm sounds (U1 indicator ON). • If the water level drops below E4 for any reason, the lower-limit • If the water level drops below E4 for any reason, the lower-limit indicator turns ON and the alarm sounds (U3 indicator OFF). indicator turns ON and the alarm sounds (U3 indicator OFF). 61F-G3 for water supply 200-VAC power supply 0V Transformer R S T 24 V 61F-11 Relay Unit U1 100 V 24 V 61F-11 Relay Unit U2 24 V 61F-11 Relay Unit U3 200 V MCCB 8V U2 U1 U3 U3 U1 U2 Ta Tc Tb B1 B2 Lc E1 E3 E5 S0 S1 S2 LH LL E2 E4 Alarm * Upper Lower B limit PL PL limit (See note 1) Power Power source source A Rated voltage: S0-S1: 100 or 110 or 120 VAC Electromagnetic S0-S2: 200 or 220 or 240 VAC switch PS-5S Water repletion THR E1 Water tank E2 E3 Water supply source E4 E5 Water shortage P M Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E5. 14 Floatless Level Controller 61F-G@
  • 15. 61F-G4 Water Source Level Indication, Prevention of Pump Idling Due to Water Shortage, Automatic Water Supply Control, and Indication of Water Level in Tank • Insert four Electrodes in the water supply source and five Elec- • The pump stops (U5 indicator ON) when the water level reaches trodes in the elevated water tank. E5 and starts (U5 indicator OFF) when the water level drops below • The lower-limit indicator for the water supply source remains ON E6. while the water source level is below E3 (U2 indicator OFF). • If the water level reaches E4 for any reason, the tank repletion indi- • When the water level rises to E2, the lower-limit indicator turns OFF cator for the elevated tank turns ON (U4 indicator ON). (U2 indicator ON) and the pump is ready for operation. • Insert a pushbutton switch (NO contact) between E2 and E8 as • When the water level reaches E1, the upper-limit indicator turns shown by the dotted line. When starting the pump and after recov- ON (U3 indicator ON). ering from a power failure, if the water source level has not yet reached E2 (U2 indicator OFF), press the pushbutton switch to • The water-shortage indicator for the elevated tank remains ON start the pump by momentarily short-circuiting E2 and E8. When while the water level in the elevated tank is below E7. The indicator the pump stops during normal operation subsequent to an alarm turns OFF (U1 indicator ON) when the water level rises to E7. issued for low water level (i.e., the water level has not reached E3), do not press the pushbutton switch. 61F-G4 0V 24 V 61F-11 Relay Unit U5 100 V 24 V 61F-11 Relay Unit U1 200 V 0V MK3P Relay U2 24 V 61F-11 Relay Unit U2 X 24 V 61F-11 Relay Unit U3 100 V 24 V 61F-11 Relay Unit U4 8V 200 V X U4 U3 X U1 U5 X U4 U3 U2 U5 200-VAC power supply U1 RST MCCB LL1 LL2 LH1 LH2 BL1 BL2 BH1 BH2 E4 E3 E2 E1 S0 S1 S2 Tc TC2 B TA E8 E7 E6 E5 Water supply source Water supply source Water supply source Water supply source Elevated tank water LL1 LL2 LH1 LH2 BL1 BL2 BH1 BH2 water shortage Elevated tank Elevated tank Elevated tank upper limit upper limit lower limit lower limit shortage repletion repletion Pushbutton switch Electromagnetic switch * Water tank PS-5S Rated voltage: S0-S1: 100 or 110 or 120 VAC S0-S2: 200 or 220 or 240 VAC E4 Water repletion THR OFF Water supply PS-4S E5 ON E6 source E7 E8 Upper limit Water shortage E2 E1 ON OFF E8 E3 Lower limit P M Note: 1. Be sure to ground terminal E8. Floatless Level Controller 61F-G@ 15
  • 16. ■ Connection with Three-phase Four-line Circuit When supplying power from N-phase to the Controller in three-phase four-line circuit, refer to the following diagrams. Line voltage (R-S, S-T, or R-T): 380 or 415 VAC Phase voltage (N-R, N-S, or N-T): 220 or 240 VAC 61F-G@, 220 or 240 VAC Water Supply Power source 380 or 415 VAC R S T N * Transformer 61F-11 U 24 V Relay Unit 8V Ta Tc Tb E2 E1 S0 S1 S2 S3 Rated voltage: * A S0-S2: 220 or 240 VAC Electromagnetic switch Water tank Stop E1 E2 Start E3 Water supply source P M Note: Be sure to ground terminal E3. 16 Floatless Level Controller 61F-G@