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Sirris Workshop - Additive manufacturing in aviation and aerospace 13/05/2014
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Sirris_am in aviation and aerospace_layer wiset
- 1. © LayerWise NV, all rights reserved 5/15/2014 1 www.layerwise.com Click to edit Master subtitle style LBM Technology Development for AeroSpace Applications LayerWise 2014 Ir. Thomas Bossuyt Technical Sales Engineer
- 2. © LayerWise NV, all rights reserved 5/15/2014 2 www.layerwise.com LayerWise LBM Technology Technology Development Drivers and Applications
- 3. © LayerWise NV, all rights reserved 5/15/2014 3 www.layerwise.com Increase your added value through advantages of Metal Additive Manufacturing Therefore LayerWise offers its technological expertise realized by being technology developer as well as technology user LayerWise
- 4. © LayerWise NV, all rights reserved 5/15/2014 4 www.layerwise.com LayerWise Service Provider for metal additive manufacturing Main Goal: Tools: In house development of the technology In house development of new materials In house development of post finishing techniques
- 5. © LayerWise NV, all rights reserved 5/15/2014 5 www.layerwise.com 20081989 1991 2007 2009 2010 2012 Start of AM Research Start of METAL Research Full Dense Metal Samples 2001 Phd P. Mercelis Phd J. Van Vaerenbergh SLM SLS Sintering 2014 Thin Wall 0.5MM Thin Wall 0.3MM Thin Wall 0.225MM Thin Wall 0.18MM RP 0% Manufac turing 10% Manufac turing 50% Manufac turing 80% Manufac turing 90% Manufac turing Ti Grade 5 Ti Grade 23 Inc 718 Maraging 17-4 15-5 AlSi10Mg Tantalum Tungsten 316L CoCr LayerWise
- 6. © LayerWise NV, all rights reserved 5/15/2014 6 www.layerwise.com LayerWise dental prostheses crowns and copings standard implants customized implants medical tools medical modeling Chemistry Pharmaceutic Semicon High Tech Aerospace Tooling Food Mechatronics Pressure & Gas Consumer Electronics Automotive ISO 9001 & 13485 certified
- 7. © LayerWise NV, all rights reserved 5/15/2014 7 www.layerwise.com LBM Technology AM Polymers Metals Powder Bed Tech EBM LBM Powder Deposition Tech Laser Cladding Ceramics Glass …
- 8. © LayerWise NV, all rights reserved 5/15/2014 8 www.layerwise.com LBM Technology Directly from 3D CAD Layer-wise production 3D components by successive connection of thin 2D layers
- 9. © LayerWise NV, all rights reserved 5/15/2014 9 www.layerwise.com LBM Technology
- 10. © LayerWise NV, all rights reserved 5/15/2014 10 www.layerwise.com “Can we apply 3D metal printing for volume manufacturing of critical components?” Technology Developments
- 11. © LayerWise NV, all rights reserved 5/15/2014 11 www.layerwise.com Technology Developments 1) Developing New materials: • First test samples – Microstructure Analysis • Parameter Optimization • Density • Mechanical Properties • Composing Certified MDS
- 12. © LayerWise NV, all rights reserved 5/15/2014 12 www.layerwise.com Build Style • Laser Power • Scan Speed • Athmosphere Technology Developments
- 13. © LayerWise NV, all rights reserved 5/15/2014 13 www.layerwise.com Technology Developments 2) Tuning Existing materials: • Constant monitoring • Test samples during every AM job • Melt pool monitoring and control 3) Increasing part size • Without the loss of accuracy 4) Productivity enhancement • Reducing Manufacturing costs
- 14. © LayerWise NV, all rights reserved 5/15/2014 14 www.layerwise.com Melt-pool fluctuations • Tracking of melt-zone characteristics • High speed imaging and data recording inert atmosphere air atmosphere Technology Developments
- 15. © LayerWise NV, all rights reserved 5/15/2014 15 www.layerwise.com • Geometric influences 1 2 1 2 1 Technology Developments
- 16. © LayerWise NV, all rights reserved 5/15/2014 16 www.layerwise.com • Feedback control advantages: demonstrator Technology Developments
- 17. © LayerWise NV, all rights reserved 5/15/2014 17 www.layerwise.com Chemical Pharma Food Pressure & gas Mechanization Semiconductor Electronics Tooling Precision mechanics Standard implants Customized implants Dental prostheses Implant supported and cemented Aviation Space ISO 9001 and ISO 13485 certified Materials for critical applications Technology Developments
- 18. © LayerWise NV, all rights reserved 5/15/2014 18 www.layerwise.com Additive manufacturing Same material Same characteristics What is the added value? Drivers and Applications
- 19. © LayerWise NV, all rights reserved 5/15/2014 19 www.layerwise.com Drivers and Applications 1) Monolythic Construction
- 20. © LayerWise NV, all rights reserved 5/15/2014 20 www.layerwise.com Drivers and Applications 2) Flow Optimization Innovative ALM manifolding allows optimized propellant flow from the valve to the combustion chamber.
- 21. © LayerWise NV, all rights reserved 5/15/2014 21 www.layerwise.com Drivers and Applications 3) Miniaturisation
- 22. © LayerWise NV, all rights reserved 5/15/2014 22 www.layerwise.com Drivers and Applications 4) Add Functionality
- 23. © LayerWise NV, all rights reserved 5/15/2014 23 www.layerwise.com Drivers and Applications 5) Mass Reduction
- 24. © LayerWise NV, all rights reserved 5/15/2014 24 www.layerwise.com Contact details LayerWise NV Grauwmeer 14 3001 Leuven Belgium tel: +32 16 94 64 00 fax: +32 16 94 64 01 www.layerwise.com info@layerwise.com