Manufacturing and Installing buildings with 3D Monolithic Modular Precast

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Industrialize Construction
a paradigm shift
Presentation
@
Seminar on New
Construction Technologies
& Materials for Application
in Defence Works
3D MMONOLITHIC MODULAR
PRECAST
on
by

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Levels of Construction Technology
Level 0 Level 1 Level 2 Level 3 Level 4
MATERIAL COMPONENTS ELEMENTAL OR PLANAR
SYSTEMS
MODULAR
VOLUMETRIC SYSTEM
COMPLETE BUILDING
SYSTEMS
Basic materials for site-
intensive construction
 Involves more
Labour
 Time consuming
Manufactured
components
 Fabricated in Factory
 Can’t be build On-
site
 Assist in
construction speed
& quality
Linear or 2D
components
 Series of Pre
fabricated elements
assembled to form
the shell
 Requires on-site
work
3D components in the
form of modules
 Volumetric, forms a
completed part of
the building
 Involves more than
one trade in the
factory
Modular components -
fully finished and
delivered to site
 Finished interior &
exterior surfaces
 Less on-site work
Source: Gibb., A.G.F., Off-site Fabrication—Pre-Assembly, Pre-Fabrication, and Modularization

4. MODULAR TECHNOLOGY
MODULAR, is the new NORM - Monolithic Volumetric is the current high
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Reduced Material Waste
Greater Degree of Predictability in cost
Shorter Construction Schedules
Reduced site disturbance
Increased Safety and Security of Men & Equipment
Modular BENEFITS Building is constructed under
controlled plant conditions,
using the same materials and
designing to the same codes
and standards as
conventionally built facilities –
but in about half the time.
Buildings are produced in
“modules” that when put
together on site, reflect the
identical design intent and
specifications
Least no of elements, hence least no of Joints
No use of Timber
No Water used for Curing

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3D Monolithic Modular Technology
Each MOULD, is a factory
Remote control operated hence precise
Can deliver 250 – 300 sq. ft. carpet area
every day
With just 10 Engineers / Mould
Machine-made sustained quality
Ready to receive Paint embedded with
Service Lines
Can embed RE, Water harvesting & IOT
too
Guaranteed Time, Cost & Quality

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3D Monolithic Modular Technology
Can be Off-site and On-site
Onsite Casting Yard - Tata Boisar Project
4-Mould Offsite Casting Yard
Centralized Casting Crew
Localized Installation Crew

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3D Monolithic Modular Technology
Can be Fixed and Mobile
3D
Mould
2D
Mould
ANGANWADI
Part 2
ANGANWADI
Part 1
OFFICEGen
Set
TOILET
1
2
4
3
5
MOBILE CASTING YARD
Mobile Moulds [3D & 2D]
Mobile RMC
Pick & Carry Hydra
1
2
3
4 Module Mover
trailer
trailer
crane
trailer
5 Gen Set, Office, Toilet crane
INSTALLATION
1. 90T – 150T
Crane
2. Auger Piling JCB
FIXED CASTING YARD

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3D Monolithic Modular Technology
One Design makes Many
Capitalizing on modular design
Open building system design - one size fits all
. . . a la Automobile Platform
Maximizes Repetition . . . Minimizes Technology Cost

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3D Monolithic Modular Technology
Substitutes Labour and avails
un/underemployed Engineers / Technicians

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MODULAR Enables
REPETITION
REPLICABILITY
SCALE &
avails ECONOMIES OF SCALE
E n a b l e s S C A L I N G & S U S TA I N A B I L I T Y

11. 5-storey Building with 20 Apartments
Cast & Assembled in 33 Days
for
Tata Housing at Boisar, Mumbai
As fast as needed
Machine Made Quality
Only by Engineers & Technicians No Labour
Premium Quality @ same Cost
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3D Modular by hoMMission in India

12. The Technology
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13. highseismicload
3D MONOLITHIC PRECAST SYSTEM
3D
monolithic
loadbearing
modular
5panelinone
no joints
blastproof
on site casting95% less gas emission
ongoing maintenance reduced by 95%
embedded insulated wall
zerowastage
notimber
no scaffolding
no propping
5k – 100 k sq. ft. in 24 hours
noplastering
1st&2ndfixMEP
fair finish, inside/out
powerfinishedfloor
50+ years Structural Guarantee
Computerized mould system
3DVolumetricCasting
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14. India Project
Tata New Haven Boisar 2
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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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India Project
Tata New Haven Boisar 2

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25. India Project
Tata New Haven Boisar 2
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26. India Project
Tata New Haven Boisar 2
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27. India Project
Tata New Haven Boisar 2
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28. India Project
Tata New Haven Boisar 2
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29. India Project
Tata New Haven Boisar 2
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41. India Team
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42. Thank You
S. J. Vijay
Director
hoMMission India
sjvijjay@salmonleap.co.in
+91 9901454444
Sheila E. Britto
Director
hoMMission India
sheila@salmonleap.co.in
+91 9901455500
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Manufacturing & Assembly is an Imperative for India