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3D Printing3D Printing
What and How
Categories
3D Model Creation
File Formats
Printers
Applications
Services
Challenges
• A manufacturing processA manufacturing process
• 3D objects3D objects
• Additive (one layer at a time)Additive (one layer at a time)
• According to 3D modelsAccording to 3D models
What is 3D Printing?
What is 3D Printing?
"Rapid prototyping slicing"
by Materialgeeza - Own
work. Licensed under CC
BY-SA 3.0 via Commons
• Additive: one layer at a time
• Common methods for producing layers:
FDM, SLS, SLA
• FDM: fused deposition modeling
• SLS: selective laser sintering
• SLA: stereolithography
How does it workHow does it work??
• Extrusion DepositExtrusion Deposit
• Vat PhotopolymerisationVat Photopolymerisation
• Material JettingMaterial Jetting
• Binder JettingBinder Jetting
• Powder Bed FusionPowder Bed Fusion
• Sheet LaminationSheet Lamination
• Directed Energy DepositionDirected Energy Deposition
Categories of Additive ManufacturingCategories of Additive Manufacturing
(American Society for Testing and Materials)(American Society for Testing and Materials)
Extrusion DepositExtrusion Deposit
"FDM by Zureks" by"FDM by Zureks" by
Zureks - Own work.Zureks - Own work.
Licensed under GFDL viaLicensed under GFDL via
Commons -Commons -
• A.k.a: fused deposition
modeling (FDM)
• Most commonly used
• Prototyping
• Inexpesive
Extrusion DepositExtrusion Deposit
• StructureStructure
of anof an
ExtruderExtruder
• Demo ofDemo of
FDMFDM
Extrusion MaterialsExtrusion Materials
•acrylonitrile butadiene styrene (ABS)acrylonitrile butadiene styrene (ABS)
•polylactic acid (PLA)polylactic acid (PLA)
•high-impact polystyrene (HIPS)high-impact polystyrene (HIPS)
•thermoplastic polyurethane (TPU)thermoplastic polyurethane (TPU)
•aliphatic polyamides (nylon),aliphatic polyamides (nylon),
•Polyether ether ketone (PEEK)Polyether ether ketone (PEEK)
•paste-like materials (ceramic, chocolate, …)paste-like materials (ceramic, chocolate, …)
• E.g.: Selective laser sintering (SLS)E.g.: Selective laser sintering (SLS)
"Selective laser melting system schematic" by Materialgeeza -"Selective laser melting system schematic" by Materialgeeza -
Own work. Licensed under CC BY-SA 3.0 via Commons -Own work. Licensed under CC BY-SA 3.0 via Commons -
Powder bed fusionPowder bed fusion
• Selective laser sintering (SLS)Selective laser sintering (SLS)
• Developed in 1980s at UTDeveloped in 1980s at UT
AustinAustin
• Pattern expired 2014Pattern expired 2014
• Materials: metals, polymers,Materials: metals, polymers,
nylonnylon
• In powder form.In powder form.
• Un-melted powder becomesUn-melted powder becomes
supporting material.supporting material.
Powder Bed Fusion
"Stereolithography"Stereolithography
apparatus" byapparatus" by
Materialgeeza - OwnMaterialgeeza - Own
work. Licensed underwork. Licensed under
CC BY-SA 3.0 viaCC BY-SA 3.0 via
Commons -Commons -
Examples:Examples:
SLA (stereolithography)SLA (stereolithography)
CLIP (Continuous LiquidCLIP (Continuous Liquid
Interface Production)Interface Production)
Image source: CustomPartNet
Material JettingMaterial Jetting
Binder JettingBinder Jetting
• 3D Scanners3D Scanners
e.g.: Kinecte.g.: Kinect
• CAD (Computer-Aided Design) softwareCAD (Computer-Aided Design) software
e.g.: AutoCAD (free for students)e.g.: AutoCAD (free for students)
• Visualization softwareVisualization software
e.g. VTKe.g. VTK
3D Model Creation
STL: STereoLithographySTL: STereoLithography
•By 3D SystemsBy 3D Systems
•Triangulated surface meshesTriangulated surface meshes
•ASCII or binaryASCII or binary
•No unitNo unit
•No colorNo color
3D Print File Format
3MF: 3D Manufacturing Format3MF: 3D Manufacturing Format
•Geometries (Triangulated, NURBs, …)Geometries (Triangulated, NURBs, …)
•Materials (Color, Texture, Composite)Materials (Color, Texture, Composite)
•Open sourceOpen source
3D Print File Format3D Print File Format
3D Print File Format3D Print File Format
3MF: 3D Manufacturing Format3MF: 3D Manufacturing Format
•MicrosoftMicrosoft
•ConsortiumConsortium
•Microsoft donated code reads STL/OBJ/3MF,Microsoft donated code reads STL/OBJ/3MF,
writes 3MFwrites 3MF
3D Print File Format3D Print File Format
3MF Example created by
Kinect
Supported in Windows 10
3D Print File Format
• PrusaPrusa ((RepRap.orgRepRap.org))
• MakerBot ReplicatorMakerBot Replicator
• LulzBot TAZLulzBot TAZ
• MakerGearMakerGear
• FormlabsFormlabs
• UltimakerUltimaker
• PolymakerPolymaker (printing materials)(printing materials)
3D Printers
• Prototyping
• Manufacturing (
cars, houses,..)
• Arts
• Entertainment
• Medicine
• Food
• Personal
Applications
Printing Services:
•Sculpteo
•Ponoko
•Shapeways
3D Printing Services
Model Services:
•Pinshape
•CGTrader
•MyMiniFactory
•Thingiverse
•Yeggi
3D Printing Services
•True color objects
•Supporting curved objects in
FDM
•Voxelization (non smooth
surface and internal fracture)
Challenges in 3D Printing

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3 d printing

  • 2. What and How Categories 3D Model Creation File Formats Printers Applications Services Challenges
  • 3. • A manufacturing processA manufacturing process • 3D objects3D objects • Additive (one layer at a time)Additive (one layer at a time) • According to 3D modelsAccording to 3D models What is 3D Printing?
  • 4. What is 3D Printing? "Rapid prototyping slicing" by Materialgeeza - Own work. Licensed under CC BY-SA 3.0 via Commons
  • 5. • Additive: one layer at a time • Common methods for producing layers: FDM, SLS, SLA • FDM: fused deposition modeling • SLS: selective laser sintering • SLA: stereolithography How does it workHow does it work??
  • 6. • Extrusion DepositExtrusion Deposit • Vat PhotopolymerisationVat Photopolymerisation • Material JettingMaterial Jetting • Binder JettingBinder Jetting • Powder Bed FusionPowder Bed Fusion • Sheet LaminationSheet Lamination • Directed Energy DepositionDirected Energy Deposition Categories of Additive ManufacturingCategories of Additive Manufacturing (American Society for Testing and Materials)(American Society for Testing and Materials)
  • 7. Extrusion DepositExtrusion Deposit "FDM by Zureks" by"FDM by Zureks" by Zureks - Own work.Zureks - Own work. Licensed under GFDL viaLicensed under GFDL via Commons -Commons - • A.k.a: fused deposition modeling (FDM) • Most commonly used • Prototyping • Inexpesive
  • 8. Extrusion DepositExtrusion Deposit • StructureStructure of anof an ExtruderExtruder • Demo ofDemo of FDMFDM
  • 9. Extrusion MaterialsExtrusion Materials •acrylonitrile butadiene styrene (ABS)acrylonitrile butadiene styrene (ABS) •polylactic acid (PLA)polylactic acid (PLA) •high-impact polystyrene (HIPS)high-impact polystyrene (HIPS) •thermoplastic polyurethane (TPU)thermoplastic polyurethane (TPU) •aliphatic polyamides (nylon),aliphatic polyamides (nylon), •Polyether ether ketone (PEEK)Polyether ether ketone (PEEK) •paste-like materials (ceramic, chocolate, …)paste-like materials (ceramic, chocolate, …)
  • 10. • E.g.: Selective laser sintering (SLS)E.g.: Selective laser sintering (SLS) "Selective laser melting system schematic" by Materialgeeza -"Selective laser melting system schematic" by Materialgeeza - Own work. Licensed under CC BY-SA 3.0 via Commons -Own work. Licensed under CC BY-SA 3.0 via Commons - Powder bed fusionPowder bed fusion
  • 11. • Selective laser sintering (SLS)Selective laser sintering (SLS) • Developed in 1980s at UTDeveloped in 1980s at UT AustinAustin • Pattern expired 2014Pattern expired 2014 • Materials: metals, polymers,Materials: metals, polymers, nylonnylon • In powder form.In powder form. • Un-melted powder becomesUn-melted powder becomes supporting material.supporting material. Powder Bed Fusion
  • 12. "Stereolithography"Stereolithography apparatus" byapparatus" by Materialgeeza - OwnMaterialgeeza - Own work. Licensed underwork. Licensed under CC BY-SA 3.0 viaCC BY-SA 3.0 via Commons -Commons - Examples:Examples: SLA (stereolithography)SLA (stereolithography) CLIP (Continuous LiquidCLIP (Continuous Liquid Interface Production)Interface Production)
  • 13. Image source: CustomPartNet Material JettingMaterial Jetting
  • 15. • 3D Scanners3D Scanners e.g.: Kinecte.g.: Kinect • CAD (Computer-Aided Design) softwareCAD (Computer-Aided Design) software e.g.: AutoCAD (free for students)e.g.: AutoCAD (free for students) • Visualization softwareVisualization software e.g. VTKe.g. VTK 3D Model Creation
  • 16. STL: STereoLithographySTL: STereoLithography •By 3D SystemsBy 3D Systems •Triangulated surface meshesTriangulated surface meshes •ASCII or binaryASCII or binary •No unitNo unit •No colorNo color 3D Print File Format
  • 17. 3MF: 3D Manufacturing Format3MF: 3D Manufacturing Format •Geometries (Triangulated, NURBs, …)Geometries (Triangulated, NURBs, …) •Materials (Color, Texture, Composite)Materials (Color, Texture, Composite) •Open sourceOpen source 3D Print File Format3D Print File Format
  • 18. 3D Print File Format3D Print File Format
  • 19. 3MF: 3D Manufacturing Format3MF: 3D Manufacturing Format •MicrosoftMicrosoft •ConsortiumConsortium •Microsoft donated code reads STL/OBJ/3MF,Microsoft donated code reads STL/OBJ/3MF, writes 3MFwrites 3MF 3D Print File Format3D Print File Format
  • 20. 3MF Example created by Kinect Supported in Windows 10 3D Print File Format
  • 21. • PrusaPrusa ((RepRap.orgRepRap.org)) • MakerBot ReplicatorMakerBot Replicator • LulzBot TAZLulzBot TAZ • MakerGearMakerGear • FormlabsFormlabs • UltimakerUltimaker • PolymakerPolymaker (printing materials)(printing materials) 3D Printers
  • 22. • Prototyping • Manufacturing ( cars, houses,..) • Arts • Entertainment • Medicine • Food • Personal Applications
  • 25. •True color objects •Supporting curved objects in FDM •Voxelization (non smooth surface and internal fracture) Challenges in 3D Printing