Brickwork and concrete

1. Brickworks and Concrete Laboratory
-Experiments to Applications
YL Lee FCSM, TJ Chai MCSM,
ashmann@gmail.com
24.3.2021
IIC Cambodia

2. Content
• Igniting concrete
startups
• Concrete serving
mankind
• Carbon
sequestration
movement

4. Sand for LCM

5. Rice husk ash (biomass aggregate)

7. Bulk handling of biomass silica

8. Bulk handling of
biomass silica

9. RHA
Operations: Import
RHA - File: RHA.raw - Type: 2Th/Th locked - Start: 10.000 ° - End: 90.006 ° - Step: 0.020 ° - Step time: 15.4 s - Temp.: 25 °C (Room) - Time Started: 10 s - 2-Theta: 10.000 ° - Theta: 5.000 ° - Anode: Cu - WL1: 1.540
Lin
(Counts)
0
100
200
300
400
500
600
700
800
2-Theta - Scale
10 20 30 40 50 60 70 80 90

10. Prepacked biomass silica

11. Biomass aggregate

12. KUIKgen Foam Generator and Mixer for foamed aggregate

13. KUiKcrete Technology
▪ A method of using air bubbles and
catalyst in cement mortar
▪ Reduce density
▪ Enhance durability performance
On-site
production of
KUIKcrete
(SMART tunnel
2004)

14. KUiK block plant in KL

15. Milestone achievement for the exploitation of biomass in construction

16. Research products identified for commercialisation

17. KUiK Home construction process
Mixer truck Cement & sand is
batched in mixer
truck
Foam batching in
mixer truck
Measuring
Density
Mixer truck to
concrete pump
1
Casting of foamed concrete
into system formwork

19. KUiK wall

20. KUiK wall

21. KUiK wall in UTHM

22. Within 3 days, 1800m3 of
foamed concrete (6m high)
was cast. The total volume
was about 180 units of low
cost houses.
Technology Showcase

23. Density monitoring of foamed concrete

24. KUIK Base for road on peat

25. KUiK wall – Factory Building

26. KUiK wall for construction on soft soil

28. LOAD CASE = 1
Loadcase 1
RESULTS FILE = 1
STRESS
CONTOURS OF NE
15.2315
14.216
13.2006
12.1852
11.1697
10.1543
9.13887
8.12344
7.10801
6.09258
5.07715
4.06172
3.04629
2.03086
1.01543
0
Max 16.88 at Node 88
Min 0.6330 at Node 97
X
Y
Z
LOAD CASE =
1
Loadcase 1
RESULTS FILE =
1
STRESS
CONTOURS OF NE
6.27506
5.88287
5.49067
5.09848
4.70629
4.3141
3.92191
3.52972
3.13753
2.74534
2.35315
1.96096
1.56876
1.17657
0.784382
0.392191
Max 6.742 at Node
18
Min 0.4671 at Node
1
X
Y
Z

29. KUiK wall at UTHM

30. KUiK Cabin

31. SIP system for KUiK wall

32. KUiK beam

33. KUiK wall component tested
for load bearing capacity

34. 3 meter
Pre-cast Wall
Pre-cast Slab
KUiK Cabin

36. Experimental KUiK wall

37. Stress Distribution Due To Lifting

38. Precast KUiK wall

39. KUiK Drain and KUiK Pave

40. Tan Sri Yong fascinated by KUIKbond

41. Experimental KUiK beam

42. KUiK panel with interlocking edges

43. KUiK block with interlocking edges

44. Experimental waterproofing system with KUiK block

45. KUiK wall with Plaster King

46. Foamed concrete block (KUiK Block) of density 800 kg/m3

47. Recycled expanded polystyrene panels for precast composite panel

48. KUiK lady climbform with profiled expanded polystyrene panels

49. KUiK wall
Materials formulation

50. Fine sand for KUiKcrete

51. KUiK home

52. Flash Flood at UTHM

53. nuKUIKwall

54. Emergency building

55. Test site at RECESS Malaysia, UTHM

56. KUiK REPEAT for road on peat

57. Reinforced Peat (REPEAT)

58. Novel combination of foamed aggregate and scrap tyres

59. REPEAT experimentation

60. REPEAT subgrade ready for pervious concrete pavement

61. KUiK block for erosion control

62. KUiK block for landscaping

63. CarbonatedBiomass aggregate for plantation road in Kluang

64. Kumomo Tree Charity Project for Schools in Cambodia

65. Biomass Silica Project in Cambodia

66. • Fact Sheet
• Name of Rice Miller - Lok Eak Khim Rice Mill, Skun,
Kampong Cham, Kingdom of Cambodia
• Date of Installation – November 2007
• Capacity of Gasifier – 250kW
• Type of Gasifier – Downdraft type
• Saving of Diesel to existing Diesel Engine – 85%
• Carbon credit – not pursued
• Addition of Gas Engine 250kW, expected to be installed
in May or June 2008.

67. Research showcase UI portal for bridging gap between researchers and industries

68. Opposed Jet Mill micronising chamber

69. Ashmann with the Prime Minister of Malaysia on 4 June 2008 at KLCC

70. Ashmann with Sheikh Farhad Nur of the ILA Group

71. Tan Sri Soong Siew Hoong and Azra’i Shu’ib @ SMIDEX2008 KLCC

72. Ashmann with Tan Sri Yong at Royal Selangor

73. CSM’s Dr Azmi

74. KUiK wall attracting angel investor

75. Ashmann Participation at
MTE2008

76. soft soil subbase system
(S4)
Industrial PhD opportunities

77. CRACKLESS CONCRETE
ASHMANN

78. SUSTAINABLE VENTURE

79. www.lowcarbon.my

80. • off-white amorphous biomass silica
Lab Scale (Proof of Concept)

83. ROAD ON PEAT (CradleFund)

84. ROAD ON PEAT (CradleFund)

85. 85

86. 86

88. Proof of Concept

91. 91
CONTENTS
• International Cost Comparisons
AECOM-2013-Asia Construction Outlook 2013

92. Dr Tam Chat Tim receives CSM’s Concrete Excellence Award

93. Researchers at UTHM led by Prof. Aziz

94. Ampang Putra Site visit

95. Business Opportunities
Yr 1 Yr 2 Yr 3 Yr 4 Yr 5
RM'000 RM'000 RM'000 RM'000 RM'000
(50m3
production/day)
(100m3
production/day)
(200m3
production/day)
(400m3
production/day)
(800m3
production/day)
Revenue 3,000 6,000 12,000 24,000 48,000
(-) Cost of Goods
Sold:
Raw materials 1,824 3,648 7,296 14,592 29,184
Labour 456 912 1,824 3,648 7,296
Gross Profit 720 1,440 2,880 5,760 11,520
(-) Operating
Expenses:
Sales & Marketing 120 120 120 120 120
Management Staff
Salaries 360 360 360 540 810
Rental of Equipment
& Land 1,620 1,620 2,350 2,350 3,350
Net Profit (1,380) (660) 50 2,750 7,240

96. YOUR WISH LIST
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