The document provides an overview of thermal control systems for spacecraft. It discusses passive and active thermal control systems, with passive relying on components like surface coatings and active using powered mechanisms. The document covers thermal analysis methods like conduction, convection, and radiation. It describes modeling the thermal environment from heat sources like solar radiation, planetary radiation, and albedo. Design of passive thermal control uses appropriate surface coatings to control absorptance and emittance.
2. Outline and Contents
1. Overview of the Thermal Control System
2. Thermal Design
ο±Passive
ο±Active
3. Thermal Modelling and Testing
[Online Quiz] by 1/Nov (Monday)
3. Learning outcomes on Ch2
β’ Able to answer the following questions
β» What are the differences between active and passive systems?
β» What are the physical parameters affecting the temperature of S/C?
β» How does the orbit of a spacecraft affect on the Thermal control
system design?
β» What are the external sources of heat?
β’ Able to estimate the temperature of S/C.
β’ Able to select materials which can maintain the
temperature of S/C in acceptable level.
β’ Able to determine the required power of heater/cooler
4. 1. Introduction of Thermal Control System
β’ Functions
β» Monitors temperatures of key components.
β» Maintains the temperature of these components within
acceptable limits
β» Control the temperature of ALL individual components
throughout the Entire mission.
β’ Design Considerations:
β» Controlling the average spacecraft temperature requires a
balance of heat absorbed, generated and radiated
β» Once the average temperature is controlled effectively, the
temperature if individual components within the spacecraft can
be controlled via a wide variety of measures
β» Control system can be active, passive or a combination of the
two
5. 1. Introduction of Thermal Control System
β’ Typical spacecraft component temperature limits
Component / Subsystem
Operating
temperature (β)
Survival
temperature (β)
General electronics -10 ~ 45 -30 ~ 60
Batteries 0 ~ 10 -5 to 20
Motors 0 ~ 50 -20 ~ 70
Solar panels -100 ~ 125 -100 ~ 125
6. 2. Thermal Analysis
β’ All thermal analysis begins with the first law of
thermodynamics
Q = heat added to the system
W = rate of work production by the system
dU/dt = change in the internal energy U of the system
=
Thermal Analysis
ππ β ππ =
ππππ
ππππ
π΄π΄ ππππ ππ πΆπΆππ
ππππ
ππππ
For a uniform solid with cross-section area A and length dx
7. 2. Thermal Analysis
β’ Assume:
β» spacecraft is in thermal equilibrium, and balance the heat
emitted with heat absorbed
Spacecraft Thermal Balance
Qin Qout
Qnet = Qin - Qout
8. 2. Thermal Analysis
Conductive Heat Transfer:
β» heat moves through a solid
β» microscopic diffusion and collision of particles
β» Fourierβs law:
Conduction
where = heat flux, W/m2
= material conductivity
πππ₯π₯ = βπ π π π
ππππ
ππππ
9. 2. Thermal Analysis
Convection
Convective Heat Transfer:
β» heat transfer by the movement of fluids
β» dominant form of heat transfer in liquids and gases
β» Newtonβs cooling law: (set of differential equation given by Fourierβs law)
where = convection coefficient
= surface temperature
ππππππππππ = β πππ€π€ β ππππππ β π΄π΄
10. 2. Thermal Analysis
Radiation
Radiative Heat Transfer:
β» heat transfer vehicle in space and its external environment
β» transport of energy by electromagnetic waves emitted by all bodies
β» Stefan-Boltzmann law: where = emissivity
= Stefan-Boltzmann constant
ππππ = ππππ4
11. 2. Thermal Analysis
β’ Black body radiation
β» All bodies emit radiation due to their temperature. A black body is
an ideal emitter. A black body at temperature T emits radiation
with power per unit area of its surface given by the Stefan-
Boltzmann Law:
β» Absorptance (Ξ±)
β’ The ratio of radiant energy absorbed by a body to that incident on it
β» Emittance (Ξ΅)
β’ The ratio of energy emitted by a body to that emitted by a black body at the
same temperature.
Radiation
ππ = ππ ππ4
W
m2 where ππ = 5.67 Γ 10β8
ππ
ππ2 β πΎπΎ4
13. β’ Amount of heat radiating from a real surface is
β’ For bodies in thermal equilibrium at the same temperature,
2. Thermal Analysis
Radiation properties
ππππππππππππππ = ππ ππππ
Energy being absorbed = Energy emitted
15. 2. Thermal Analysis
i. Solar Radiation
ii. Planetary Radiation
iii. Albedo
A. Solar Radiation
β» Intensity Js of solar radiation at distance D:
External Heat Sources
Sun
π½π½π π =
ππ
4πππ·π·2
W
m2
where ππ = 3.8 Γ 1026
ππ
πππ π = π½π½π π β π΄π΄ππππππππβππππππ β πΌπΌπ π W
16. 2. Thermal Analysis
B. Planetary Radiation
β» All planets have temperatures above 0K so they emit
radiation
External Heat Sources
ππππ = π½π½ππππππππππππ β π΄π΄ππππππππβππππππππππππ β πΉπΉπ π βππππππππππππ β πππΌπΌπΌπΌ W
S/C
17. 2. Thermal Analysis
C. Albedo
β» Albedo is the solar radiation that is reflected from a planet,
which is generally much more significant than planetary
radiation
External Heat Sources
v
S/C
Js
ππ
ππππ = ππππ β π½π½π π β π΄π΄ππππππππβππππππππππππ β πΉπΉπ π βππππππππππππ β cos ππ β πΌπΌπ π W
19. 2. Thermal Analysis
C. Albedo
External Heat Sources
ππππ = ππππ β π½π½π π β π΄π΄ππππππππβππππππππππππ β πΉπΉπ π βππππππππππππ β cos ππ β πΌπΌπ π W
ππππ = ππππ β π½π½π π β π΄π΄ππππππππβππππππππππππ β πΉπΉπ π βππππππππππππ β cos ππ1 β cos ππ2 β πΌπΌπ π W
20. 3. Thermal Design
β’ Principal trade-off in thermal control design
Passive and Active Systems
Passive:
οΌNo power requirement
οΌNo moving parts
οΌSimple (reliable)
οΌLow cost
ο² Inflexible
ο² Low heat transfer rates
ο² Performance variability
(e.g. Surface coatings)
Active:
οΌFlexible and adaptive
οΌHigh heat transfer rate
ο² Power required
ο² Mechanisms / moving
components (reliability)
ο² Mass
ο² High(er) cost
(e.g. fluid loop systems)
21. 3. Thermal Design
β’ Passive thermal control design has been proven on
Earth-orbiting missions (with βaverageβ power
requirements).
β’ Active systems are required for:
β» high (variable) power dissipation missions (e.g. high power
comms or military S/C).
β» S/C encountering extreme variations in thermal environment
(e.g. interplanetary missions).
β» precise thermal control (e.g. crewed missions).
β’ Cost drives use of passive methods wherever
possible.
Passive and Active Systems
23. 3. Thermal Design
i. Surface Coating
β» Temperature control by choice of surface coatings.
β» Use appropriate absorptance and emittance
A. Passive Technique
25. 3. Thermal Design
i. Surface Coating
- There are four basic thermal material categories
A. Passive Technique
a. Solar absorber
β’ High πΌπΌ, low ππ
β’ Example:
- gold: πΌπΌ = 0.3 and ππ = 0.02
- Teq ~ + 380 β¦C
High
πΌπΌ
ππ
> 1
26. 3. Thermal Design
i. Surface Coating
A. Passive Technique
b. Solar reflector
β’ Low πΌπΌ, high ππ
β’ Example:
- White paint: πΌπΌ = 0.15 and ππ = 0.9
- Teq ~ +380 β¦C
Low
πΌπΌ
ππ
< 1
27. 3. Thermal Design
i. Surface Coating
A. Passive Technique
c. Flat absorber
β’ high πΌπΌ, high ππ
β’ Example:
- black paint: πΌπΌ = 0.9 and ππ = 0.9
- Teq ~ +60 β¦C
d. Flat reflector
β’ low πΌπΌ, low ππ
β’ Example:
- Aluminium paint: πΌπΌ = 0.3 and ππ =
0.3
- Teq ~ +60 β¦C
πΌπΌ
ππ
β 1
πΌπΌ
ππ
β 1
28. 3. Thermal Design
i. Surface Coating
Example:
Evaluate the equilibrium temperature, Teq, of the given solar
array for a 3-axis stabilised GEO satellite in equinox conditions
(a) at local noon
(b) at local midnight
A. Passive Technique
π π πΈπΈ = 6378 ππππ
π π πΊπΊπΊπΊπΊπΊ = 42164 ππππ
π½π½π π = 1400 ππ/ππ2
π½π½πΈπΈ = 240 ππ/ππ2
Albedo = 0.34
πΌπΌπ π ,πΉπΉ = ?
πππΉπΉ = 0.8
π΄π΄π΄π΄π΄π΄π΄π΄ = 6 ππ2
πΌπΌπ π ,π΅π΅ = 0.7
πππ΅π΅ = 0.7
Solar cell efficiency = 0.14
Solar cell packing efficiency = 0.95
Average solar cell array absorptance = 0.8
29. 3. Thermal Design
ii. Bimetallic fins
β’ Fins provide:
β» an increase in spacecraft surface area
β» a change in effective πΌπΌ/ππ ratio
β’ Can be made an βactiveβ device in combination with a
heater.
A. Passive Technique
30. 3. Thermal Design
iii. Multi-layer insulation (MLI)
β’ Used to reduce heat loss by thermal radiation
β» Kapton is often used for inner and outer layers of a mylar MLI
blanket.
β» Number of layers: typically 20 to 25 per cm.
A. Passive Technique
31. 3. Thermal Design
iii. Multi-layer insulation (MLI)
β’ Applications
A. Passive Technique
32. 3. Thermal Design
iii. Multi-layer insulation (MLI)
A. Passive Technique
Effective venting of MLI blanket is necessary to prevent failure.
Assumes:
β’ No contact of layers
β’ Vacuum between sheets
β’ No edge leakages
Ξ΅ =
Ξ΅i
N + 1
where
ππππ = original emittance
N = number of layers
38. 3. Thermal Design
i. Heater elements
B. Active Technique
β’ Particularly for eclipse operation:
β e.g. hydrazine tanks / pipes / valves, thrusters, payload, battery environment
β’ Kapton laminate with etched wiring element
β’ Controlled automatically (by thermostats) or by ground command.
41. 4. Thermal Modelling and Testing
β’ A Comprehensive Thermal Mathematical Model (CTMM) is
constructed in early Phase C/D:
- Model incorporates full S/C configuration details
- Typically 400 to 600 nodes
- Typically 10,000 to 15,000 thermal couplings
A. Modelling
46. 4. Thermal Modelling and Testing
Solar Array/Plat Plate Min/Max Temperatures
Earth
sun ππ
β
ππ
Solar array/plat plate, A
ππππππ =
ππππππππ=
πππ π π π π π + πππΈπΈπΈπΈπΈπΈπΈπΈπΈ πΌπΌπΌπΌ + ππππππππππππππ
ππππππππππππ + ππππππππππ
β’ Assume:
β» No internal energy dissipation
β» Solar Array / plat plat is VERY thin
β» Different materials on front and back