RAMAN KUMAR(THEREJA)
Contact: 09871473810,08750218461 ~ E-Mail: ramanthereja@yahoo.com ,ramanarora11@yahoo.com
Communication Address : B-795, ROHINI SEC-1 DELHI-110085
A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output, in quest of
assignments in Tool Room Operations/New Product Development with an organization of high repute in Automobile, Oil &
Gas / Steel industry, preferably in Delhi- NCR
PROFILE SNAPSHOT
CORE COMPETENCIES
• Developing, designing & manufacturing of sheet metal press tools & jigs, fixtures, including designing & reviewing,
recommending design modifications based on client requirements or for saving raw material cost & process cost of
component
• Technically upgrading the tools, dies, jigs & fixtures and implementing the process control standard
• Reviewing the development related procedures for ensuring compliance with various standards
• Coordinating the entire development activities including requirement analysis, planning, finalizing specifications and
prototype development
• Identifying and developing potential vendors / suppliers for achieving cost effectiveness
• Appraising the prevalent production systems/ processes, identifying loopholes if any, undertaking result-oriented
measures for alleviating them and documenting the same
• Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in
compliance with pre-set technical specifications
EMPLOYMENT DETAILS
November’2014 to till date. MENETA Automotive components private limited, sonipat. Deputy manager in Tool
room.
Key Result Areas:
• Entrusted with the following responsibilities:
o Manufacturing , maintenance & production of press tools.
o Carrying out tolerance analysis and calculations for the same
o Verifying the method plan, tool design and giving approval for the same
o Following up with customers for payments and updating the price list
• Carried out trial of tools and troubleshooting problems like fracture, burr ,edge radius ,wrinkle, cracks, etc.
• Handled the implementation of Poke Yoke in the components of the product for preventing wrong assembly
• Prepared quotation & checked their prices of suppliers, compared the same customer price and negotiated with them for
finalizing it
• Involved in preparing plans for development of tools, panel checker, jigs & fixtures and following up with suppliers for
ensuring manufacturing of products on time
An astute professional with nearly 9 years of experience in:
~ Tool Room Operations ~ New Product Development ~ Client Servicing
~ Vendor Management ~ Techno-commercial Operations ~ Troubleshooting
Last associated with H-One, Greater Noida as Officer-2 in Development. A Tool Room Officer with proven ability to provide
proactive leadership to develop available resources to drive and deliver financial, business results. Hands-on experience
in leading product / manufacturing process design & development and ensuring compliance with quality standards. Adept
in planning & controlling the design & development operations. Skills in conceptualizing and effecting process initiatives to
enhance efficiency and productivity.
Expertise in designing world class systems & implementing processes that will enable organization to consistently meet and
enhance customer satisfaction. Conversant with modern tool room process techniques with experience of Sheet Metal
Press Tools, Jig and Fixture, etc. Sound knowledge of the concepts of Automotive Component Functionality, Process
Requirements & Design, TS, FMEA, PPAP, APQP, GD & T and ISO-9001 Quality Systems. An effective communicator with
good planning, problem-solving, leadership and analytical skills.
Feb’12 to November 2014. H-One, Greater Noida Officer-2 in Development
Key Result Areas:
• Entrusted with the following responsibilities:
o Finalizing product specification while coordinating with clients
o Carrying out tolerance analysis and calculations for the same
o Verifying the method plan, tool design and giving approval for the same
o Following up with customers for payments and updating the price list
• Carried out trial of tools and troubleshooting problems like wrinkle, cracks, etc.
• Handled the implementation of Poke Yoke in the components of the product for preventing wrong assembly
• Prepared quotation & checked their prices of suppliers, compared the same customer price and negotiated with them for
finalizing it
• Involved in preparing plans for development of tools, panel checker, jigs & fixtures and following up with suppliers for
ensuring manufacturing of products on time
• Responsible for updating the tooling status on General Motors Global Site Make & Compare 1810 Form (price of tooling)
with GMI
Highlights:
• Major projects handled were Honda Brio, Amaze and City and general motors- sale and tavern.
• New fixtures line setup for assemblies like bulkhead ,side frame , rear and front wheel housing
Apr’10 to Feb’12 Taehwa Enterprises India Pvt. Ltd., Greater Noida Sr. Engineer (Tool Room)
Key Result Areas:
• Involved in managing project & planning of press shop and weld shop.
• Provided technical support for troubleshooting of tool trials on Automatic Feeders and TRF Press
• Responsible for managing all the tool room activities and development of compressor
• Handled the development & designing of fixtures for new weld- line development for the compressor assembly
Highlights:
• Effectively handled major projects of LG and DENSO
Jul’07 to Apr’10 JBM Auto Ltd. (A JBM Group Company), Faridabad Executive (Tool Room)
Key Result Areas:
• Responsible for:
o Gathering technical specifications and recommending design modifications based on customer requirements
o Handling the development of Jigs & Fixtures and Casting Dies from Vendors
o Drafting technical requirement documents and costing of automotive components
o Finalizing sequence of operation for large sheet metal panels
o Reviewing and validating inspection report from vendor
o Coordinating with vendors for RFQs and price negotiation
• Carried out new tooling development for Automotive Sheet Metal Components
• Performed market analysis and set benchmarking for new product development
• Prepared the project time plans, events plan, targets and ways of resource allocation
• Handled the operations of sheet metal & automotive product tool design & development, planning, costing, processing and
project management
Highlights:
• Handled major projects of Honda, JCB, Maruti, Fiat, etc.
ACADEMIC QUALIFICATIONS
• Diploma in Tool & Die Making from Tool Room and Training Centre, Delhi (An Indo-Danish Project) in 2007
• 12th
from Delhi, CBSE Board in 2003
• 10th
from Delhi, CBSE Board in 2001
PERSONAL DETAILS
Date of Birth: 10th
March, 1985
Wife name sangeeta
Document Address: A-5B, Avantika Enclave, Rohini Sector 2, Delhi -110085
Languages Known: English and Hindi
(Refer Annexure for Academic Projects, IT Skills and Extramural Engagements)
Annexure
ACADEMIC PROJECTS
Title: Progressive Tool, Compound Tool for Washer and CAM Die for Shocker
Organization: Gabriel India Ltd., Delhi.
Period: Jan’07 - Mar’07
Title: Hand Mould of Spoon and Cable Clamp and Automatic Injection Mould for Tooth Brush
Organization: TRTC, Delhi
Title: Drilling Jig and Hand Vice
Organization: TRTC Delhi
Period: Mar’07 - Jun’07
IT SKILLS
Softwares: AutoCAD (2006, 2007, 2008, 2009, 2010, 2011 & 2012) CATIA (V5 R18, R19, R20 & R21)
and Pro/Engineer Wildfire (2.0, 3.0 & 4.0)
Applications: MS Office (Excel & Word) and Internet Applications
EXTRAMURANL ENGAGEMENT
• Holds the distinction of playing Cricket at National Level

1CV

  • 1.
    RAMAN KUMAR(THEREJA) Contact: 09871473810,08750218461~ E-Mail: ramanthereja@yahoo.com ,ramanarora11@yahoo.com Communication Address : B-795, ROHINI SEC-1 DELHI-110085 A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output, in quest of assignments in Tool Room Operations/New Product Development with an organization of high repute in Automobile, Oil & Gas / Steel industry, preferably in Delhi- NCR PROFILE SNAPSHOT CORE COMPETENCIES • Developing, designing & manufacturing of sheet metal press tools & jigs, fixtures, including designing & reviewing, recommending design modifications based on client requirements or for saving raw material cost & process cost of component • Technically upgrading the tools, dies, jigs & fixtures and implementing the process control standard • Reviewing the development related procedures for ensuring compliance with various standards • Coordinating the entire development activities including requirement analysis, planning, finalizing specifications and prototype development • Identifying and developing potential vendors / suppliers for achieving cost effectiveness • Appraising the prevalent production systems/ processes, identifying loopholes if any, undertaking result-oriented measures for alleviating them and documenting the same • Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications EMPLOYMENT DETAILS November’2014 to till date. MENETA Automotive components private limited, sonipat. Deputy manager in Tool room. Key Result Areas: • Entrusted with the following responsibilities: o Manufacturing , maintenance & production of press tools. o Carrying out tolerance analysis and calculations for the same o Verifying the method plan, tool design and giving approval for the same o Following up with customers for payments and updating the price list • Carried out trial of tools and troubleshooting problems like fracture, burr ,edge radius ,wrinkle, cracks, etc. • Handled the implementation of Poke Yoke in the components of the product for preventing wrong assembly • Prepared quotation & checked their prices of suppliers, compared the same customer price and negotiated with them for finalizing it • Involved in preparing plans for development of tools, panel checker, jigs & fixtures and following up with suppliers for ensuring manufacturing of products on time An astute professional with nearly 9 years of experience in: ~ Tool Room Operations ~ New Product Development ~ Client Servicing ~ Vendor Management ~ Techno-commercial Operations ~ Troubleshooting Last associated with H-One, Greater Noida as Officer-2 in Development. A Tool Room Officer with proven ability to provide proactive leadership to develop available resources to drive and deliver financial, business results. Hands-on experience in leading product / manufacturing process design & development and ensuring compliance with quality standards. Adept in planning & controlling the design & development operations. Skills in conceptualizing and effecting process initiatives to enhance efficiency and productivity. Expertise in designing world class systems & implementing processes that will enable organization to consistently meet and enhance customer satisfaction. Conversant with modern tool room process techniques with experience of Sheet Metal Press Tools, Jig and Fixture, etc. Sound knowledge of the concepts of Automotive Component Functionality, Process Requirements & Design, TS, FMEA, PPAP, APQP, GD & T and ISO-9001 Quality Systems. An effective communicator with good planning, problem-solving, leadership and analytical skills.
  • 2.
    Feb’12 to November2014. H-One, Greater Noida Officer-2 in Development Key Result Areas: • Entrusted with the following responsibilities: o Finalizing product specification while coordinating with clients o Carrying out tolerance analysis and calculations for the same o Verifying the method plan, tool design and giving approval for the same o Following up with customers for payments and updating the price list • Carried out trial of tools and troubleshooting problems like wrinkle, cracks, etc. • Handled the implementation of Poke Yoke in the components of the product for preventing wrong assembly • Prepared quotation & checked their prices of suppliers, compared the same customer price and negotiated with them for finalizing it • Involved in preparing plans for development of tools, panel checker, jigs & fixtures and following up with suppliers for ensuring manufacturing of products on time • Responsible for updating the tooling status on General Motors Global Site Make & Compare 1810 Form (price of tooling) with GMI Highlights: • Major projects handled were Honda Brio, Amaze and City and general motors- sale and tavern. • New fixtures line setup for assemblies like bulkhead ,side frame , rear and front wheel housing Apr’10 to Feb’12 Taehwa Enterprises India Pvt. Ltd., Greater Noida Sr. Engineer (Tool Room) Key Result Areas: • Involved in managing project & planning of press shop and weld shop. • Provided technical support for troubleshooting of tool trials on Automatic Feeders and TRF Press • Responsible for managing all the tool room activities and development of compressor • Handled the development & designing of fixtures for new weld- line development for the compressor assembly Highlights: • Effectively handled major projects of LG and DENSO Jul’07 to Apr’10 JBM Auto Ltd. (A JBM Group Company), Faridabad Executive (Tool Room) Key Result Areas: • Responsible for: o Gathering technical specifications and recommending design modifications based on customer requirements o Handling the development of Jigs & Fixtures and Casting Dies from Vendors o Drafting technical requirement documents and costing of automotive components o Finalizing sequence of operation for large sheet metal panels o Reviewing and validating inspection report from vendor o Coordinating with vendors for RFQs and price negotiation • Carried out new tooling development for Automotive Sheet Metal Components • Performed market analysis and set benchmarking for new product development • Prepared the project time plans, events plan, targets and ways of resource allocation • Handled the operations of sheet metal & automotive product tool design & development, planning, costing, processing and project management Highlights: • Handled major projects of Honda, JCB, Maruti, Fiat, etc. ACADEMIC QUALIFICATIONS • Diploma in Tool & Die Making from Tool Room and Training Centre, Delhi (An Indo-Danish Project) in 2007 • 12th from Delhi, CBSE Board in 2003 • 10th from Delhi, CBSE Board in 2001
  • 3.
    PERSONAL DETAILS Date ofBirth: 10th March, 1985 Wife name sangeeta Document Address: A-5B, Avantika Enclave, Rohini Sector 2, Delhi -110085 Languages Known: English and Hindi (Refer Annexure for Academic Projects, IT Skills and Extramural Engagements) Annexure ACADEMIC PROJECTS Title: Progressive Tool, Compound Tool for Washer and CAM Die for Shocker Organization: Gabriel India Ltd., Delhi. Period: Jan’07 - Mar’07 Title: Hand Mould of Spoon and Cable Clamp and Automatic Injection Mould for Tooth Brush Organization: TRTC, Delhi Title: Drilling Jig and Hand Vice Organization: TRTC Delhi Period: Mar’07 - Jun’07 IT SKILLS Softwares: AutoCAD (2006, 2007, 2008, 2009, 2010, 2011 & 2012) CATIA (V5 R18, R19, R20 & R21) and Pro/Engineer Wildfire (2.0, 3.0 & 4.0) Applications: MS Office (Excel & Word) and Internet Applications EXTRAMURANL ENGAGEMENT • Holds the distinction of playing Cricket at National Level