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Introduction to Corrosion
2
Definition
 Corrosion may be defined as the destruction
of a metal or an alloy because of chemical or
electrochemical reaction with its surrounding
environment or medium
a metal or an alloy
environment or medium
3
Environments
in
Corrosion
1
1Sheir, L.L., R.A. Jarman, and G.T. Burstein, eds. Corrosion. 3rd ed. Vol. 1. 2000, Butterworth-Heinemann: Oxford.
4
Corrosion: Metallurgy in Reverse2
2Fontana, M.G., Corrosion Engineering. 3rd ed. 1986, New York: McGraw-Hill.
Some Corrosion
Failure Examples3
3Corrosion Doctors Website. Homepage: http://www.corrosion-doctors.org
6
Aloha Incident
7
Aloha Incident (Contd..)
8
Bhopal Accident
9
Carlsbad Pipeline Explosion
10
Flow Accelerated Corrosion
11
Nuclear Reactor with a Hole in the Head
12
Losses due to Corrosion4
4Uhlig, H.H. and R.W. Revie, Corrosion and Corrosion Control. 3rd ed. 1985, New York: John Wiley & Sons.
13
Cost of Corrosion
 Which cost more?
 Corrosion
 Fire
 Flooding
 Earthquake
14
So……Why Study Corrosion?
 Materials are precious resources
 Engineering design is incomplete without knowledge
of corrosion
 Applying knowledge of corrosion protection can
minimize disasters
 Corrosion – contaminate products such as
pharmaceutical, food and dairy products or luxury
items like soap
 Corrosion products – threat to the environment
 Artificial implants for the human body!!!
15
Distribution of disciplines in which active
corrosion engineers have graduated
16
So .. What would be expected from You (a
Corrosion Engineer)?
 Ensuring maximum life of new equipment
 Preservation of existing equipment
 Protecting or improving the quality of a product in order to
maintain or improve a competitive position.
 Avoiding costly interruptions of production.
 Reducing or eliminating losses of valuable products by spillage
or leaks.
 Refitting of equipment withdrawn from service because of
corrosion.
 Reducing hazards to life and property that might be associated
with corrosion:
 Explosions of pressure vessels or piping systems
 release of poisonous or explosive gases or vapors
are a few examples.

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01.Introduction to Corrosion and environmental