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TANK
Inspection & Maintenance
Global Remote, established in 2007, services a growing global
client base, delivering a comprehensive range of services to
the energy, civil, marine and geotechnical sectors.
We offer considerable value and flexibility to our client
demands, based on cost effective and efficient management of
service personnel across the globe, which provides the core of
our competitive service platform.
Our global service capability stems from our expanding
geographical presence, servicing much of the Middle East,
West Africa, South East Asia and India via our regional and
partner offices in Azerbaijan, Bahrain, India, Iraq, Qatar, UAE,
USA and Yemen.
……..technical excellence
OUR GROUP
Global Remote services capabilities are contingent on our
growing and certified workforce. We have an expert team of
international and Indian national technicians, with industry best
certifications, and broad ranging experience. Cladding & Glass
installation techs, electricians, insulators, fabricators/welders,
painters, blasters, NDT technicians, API inspectors, Surveyors
and riggers, can all be employed to any global location. And we
are growing…
MANPOWER
MAJOR CLIENTS (TANK)
Global Remote access applications are typically non-intrusive, with minimal interference to allow
full inspection, maintenance, and repair (IMR) and installation programs to run concurrently with
other operations or client requirements.
Rope Access
Advanced Inspection
Tank Calibration & Survey
Human Resources
Training
SERVICES
ROPE ACCESS
Rope Access techniques provide a cost effective alternative to traditional access methods, such
as scaffolding or mobile elevated working platforms. Using work-positioning techniques,
industrial rope access is a proven method of achieving a safe work position at height or in areas
of difficult access.
The Industrial Rope Access Trade Association (IRATA) rope systems have an exemplary safely
standard globally, based on a commitment to thorough training and diligent operating
procedures. Utilising our IRATA approved systems, all inspection and maintenance works can be
carried out quickly and safely with minimal disruption to other services.
Utilising our IRATA approved systems, all inspection and maintenance works can be carried out
quickly and safely with minimal disruption to other services.
SCAFFOLD ROPE ACCESS
20 day 6 Hours
6-7 Tones 140 kilograms
Minimum 20 Maximum 6
Minimum 12 Included above
10 day 3 Hours
Access system
total set up time
Weight of
equipment required
Technicians required to provide
access system
Technicians required to
complete Blasting & Painting in
Ropes
Access system
dismantle time
Comparison of scaffold and rope access for :
Blasting & Painting of Water Tank with Dimension 40m (dia) x 17.5m (H)
INDUSTRIAL ROPE ACCESS - SYSTEMS COMPARISON
INDUSTRIAL ROPE ACCESS - BENEFITS
COST EFFECTIVE
Minimal personnel / equipment; rapid completion; reduced
downtime
SAFE
Impeccable safety record worldwide
VERSATILE
Custom solutions; variety of applications; access problems solved
quickly; difficult structures accessed easily
EFFICIENT
Light weight portable equipment; rapid installation and removal of
systems; minimal personnel.
MINIMAL DISRUPTION
Concurrent works, third parties and pedestrian traffic is not unduly
effected
 Non Destructive Testing (NDT) Services (Conventional & Advance)
 Maintenance Services
 Tank Calibration & Survey
Global Remote offers following services for tank inspection & maintenance,
TANK SERVICES
IN-SERVICE INSPECTIONS
• Visual inspection of tank as per API recommendations.
• Examination of tank foundation and compound area.
• Rope access NDT inspection of shell walls and roof plates, including TOFD &
Ultrasonic Corrosion Mapping.
• Magnetic particle testing or liquid penetrant testing on critical areas
OUT-SERVICE INSPECTIONS
• Visual inspection of tank as per API recommendations.
• Examination of tank foundation and compound area.
• Magnetic flux leakage (MFL) mapping backed up with ultrasonic testing to locate top
and bottom side corrosion on floor and annular plates.
• Rope access non destructive testing of tank shell and roof plates, including
TOFD & Ultrasonic Corrosion Mapping.
• Magnetic particle or liquid penetrant testing on critical areas.
• Vacuum box leak testing of welds.
TANK INSPECTION
Visual Inspection & UTG of Tank outer shell, QAFAC, Qatar
SELECTED INSPECTION PROJECTS
Horton Sphere Tank – Internal Inspection – Reliance
SELECTED INSPECTION PROJECTS
Qatar Petroleum. TOFD Inspection
SELECTED INSPECTION PROJECTS
Global Remote provides wide range of maintenance services to its client on case to case basis. GR
has competitive manpower to provide the maintenance services in an efficient & safe manner. Some
of the major maintenance services are listed below,
 Blasting & Painting of outer & internal surface of tank
 Mechanical works like welding, cutting, torqueing, buffing etc.
 Ladder / Grating Repair & Installation
 Insulation repair
 Stenciling on storage tanks
 Fire Proofing
MAINTENANCE SERVICES
Horton Sphere Tank – External
Inspection and Painting – Reliance
SELECTED INSPECTION PROJECTS
Remedial repairs. Aviation fuel storage tank. Onshore. Hong Kong
SELECTED REPAIR PROJECTS
Tank calibration and survey capabilities remain a critical requirement for the energy and marine sectors, in
both onshore and offshore environments. Reliable quantity measurement is critical in worldwide trading
and can only be assured by accurate and regular calibration.
The storage of hazardous materials poses risks to both the local community and the environment.
Leakages from storage tanks such as oil, gas or chemicals can be influenced by external surface weather,
or internal temperature variations, and can prove problematic and costly to ameliorate. Periodic
inspection, surveys and calibration will help isolate potential issues, eliminating the likelihood of such
occurrences.
Global Remote provides technical calibration and surveys to ensure a storage tank’s compliance with the
required international and local standards, codes and client specifications.
TANK CALIBRATION & SURVEYS
WHAT IS TANK CALIBRATION?
Tank calibration is the science of determining the exact true volume of a containment system
corresponding to a certain measurement value. Reliable quantity measurement is the critical in
worldwide trading and this can only be assured by accurate and regular calibration as per ISO 7507-3 &
4/API MPMS 2.2C & 2.2D for vertical cylindrical tank, API 2551 for horizontal tank & API 2552 for
spheres and spheroids
OTHER SURVEYS OFFERS FOR STORAGE TANKS
For assuring the storage tanks compliance with local regulations as well as with the relevant standards
and codes, global remote provides technical surveys in accordance to API 650, 653 or as per clients’
specifications.
TANK CALIBRATION & SURVEYS
Global Remote can survey and calibrate following types of tanks using our qualified engineers
 Cylindrical or rectangular vertical tanks
 Above-ground or underground vertical tanks
 Fixed, floating, dome or cone roof vertical tanks
 Cylindrical or rectangular horizontal tanks
 LNG tanks, bullets or spherical tanks
 Single-wall or double-wall ship tanks
TANK CALIBRATION & SURVEYS
Global Remote inspection & survey services includes,
 Tank calibration and volumetric analysis
 Tank shell settlement evaluation
 Shell settlement graph and analysis
 Shell out of roundness survey
 Bottom plate settlement evaluation
TANK CALIBRATION & SURVEYS
 Tank tilt survey
 Shell radial displacement from tank base
 Floor plate layout
 Piping and instrumentation diagram
 Piping volumetric analysis
Deadwood
Measurement
Circumferences
Measurement
Roundness &
Verticality
Measurement
TANK CALIBRATION & SURVEYS
CODES AND STANDARDS
• Calibration of upright cylindrical tanks – API MPMS 2.2A / ISO 7507 Part 1
• Calibration of upright cylindrical tanks using the Optical Reference Line Method (ORLM) – API
MPMS 2.2B / ISO 7507 Part 2
• Calibration of upright cylindrical tanks using the Optical Triangulation Method (OTM) – API MPMS
2.2C / ISO 7507 Part 3
• Calibration of upright cylindrical tanks using the Internal Electro Optical Distance Ranging Method
(EODR) – API MPMS 2.2D / ISO 7507 Part 4.
• Tank Verticality, Roundness & Edge Settlement Survey as per API 653.
• Calibration Procedure for Horizontal Tank and LPG Bullets as per API MPMS 2.2E / ISO 12917.
• Calibration Procedure for Ship Tank as per API MPMS 2.8A
TANK CALIBRATION & SURVEYS
SHELL OUT OF ROUNDNESS SURVEY
 Reference shell (1st course) circumference will be taken
as per API MPMS 2.2A method, along a horizontal plane
to have the mean outer diameter of the tank at bottom
course
 The total survey points shall be minimum sixteen (16) in
numbers, with spacing between the survey points not be
exceeding a circumferential distance of 10 meter.
 Each course will be surveyed for roundness at two
levels, and each level will be at a distance 1/4th – 1/5th
of the course height, from upper or lower horizontal
seam weld.
Roundness drawing for each shell.
Reference ring
Current ring
1st Bottom 2nd Bottom 3rd Bottom 4th Bottom 5th Bottom
1st Top 2nd Top 3rd Top 4th Top 5th Top *Not to scale, magnified for clarity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TANK CALIBRATION & SURVEYS
TANK TILT / VERTICALITY SURVEY
 Tank verticality check shall be performed to find out
maximum out-of plumpness of the top shell to the bottom
shell. The same settlement measurement point we will be
used for tank verticality check.
 All station points are positioned equally around the
circumference, from where Laser Total Station is used to
obtain vertical measurement readings at two heights for
each strake
 All data are extensively analysed to output various data
required for determining tank tilt, offset graphs for
adjacent and opposite stations
Verticality drawing for opposing station.
** Reference station at 70% 14.671 m
8 62.342 m 30
6th course
5 62.342 m 33
12.454 m
8 62.353 m 41
5th course
10 62.362 m 48
9.962 m
5 62.348 m 38
4th course
8 62.338 m 25
7.468 m
6 62.328 m 18
3rd course
10 62.328 m
14
4.972 m
4 62.323 m 15
2nd course
4 62.317 m 9
2.490 m
0 62.305 m (Reference diameter) 0
1st course
1 62.297 m -9
0.000 m
set out set in set in set out
(Station 1 externally aligned
to inside datum plate / dipping pipe line) *Not to scale, magnified for clarity
INTERNAL DIAMETER
Station 1 Station 9
INTERNAL OFFSETS (OPPOSING STATIONS) IN MM
+50 0 -50 -50 0 +50
TANK CALIBRATION & SURVEYS
TANK SHELL SETTLEMENT EVALUATION
 The Tank Shell Settlement graph plots the adjusted settlement. Calculated using the “0 meters” floor
profile survey data. This graph follows the procedure described in API standard 653 B.2.2.4. And B.3.2
to calculate the plane of rigid tilt and the out-of-plane settlement.
 Using the out-of-plane settlement values, the out-of-plane deflection is calculated for the nominated
stations (all the station in this case) and the station having the greatest out-of-plane settlement must be
included in the evaluation of out-of-plane deflection.
Calculation:
The max Permissible settlement value is
calculated as shown
L = arc length between measurement points
Y = yield strength (constant value)
E = Young’s modulus (constant value)
H = tank height
Smax, ft = (L² × Y × 11)
2[(E×H)
Smax = ± XXX mm
Actual Edge
Settlement
0 12 29 30 28 20 16 10 18 40 50 41 35 40 68 83
Plane of Rigid Tilt 14 10 7 5 6 9 14 20 27 34 42 49 55 60 63 64
Out-of-Plane
Settlement
-
14
2 22 25 22 11 2 -
10
-9 6 8 -8 -
20
-
20
5 19
TANK CALIBRATION & SURVEYS
ON-STREAM & OFF-STREAM SURVEYS OFFERS FOR STORAGE TANKS
 For assuring the storage tanks compliance with local regulations as well as with the relevant standards
and codes, global remote provides technical surveys in accordance to API 650, 653 or as per clients’
specifications.
Report - Tank
Verticality Survey
0.0
5.0
10.0
15.0
20.0
25.0
30.0
1 2 3 4 5 6 7
depth
positions
Segment 1 (over datum plate)
0.0
2.5
5.4
10.0
14.5
20.7
26.4
0.0
5.0
10.0
15.0
20.0
25.0
30.0
1 2 3 4 5 6 7
Report - Tank
Roundness Survey
Report - Tank Edge Settlement
Survey
Report - Tank Bottom plate settlement
evaluation
TANK CALIBRATION & SURVEYS
INSTRUMENTS USED
Leica Laser
Distance meter D8
with + 2 mm
distance accuracy
in 200 M
Leica Laser Leveler
Leica Total Station
TS 06 Plus with 1”
angle accuracy
TANK CALIBRATION & SURVEYS
GLOBAL REMOTE DELIVERS RESULTS:
 With state of the art technology, coupled with our experienced and qualified engineers, Global
Remote offers a comprehensive service utilising the most suitable and accurate methodologies to
establish the true dimensions and capacities of any storage tank.
 Our reporting systems ensure core accuracy, determining reliable volume measurement, delivering
capacity tables, 3D mapping, and certificates of accuracy that you can trust.
Global Remote is continually evolving to remain at the forefront of specialist calibration and
survey technologies and their applications.
TANK CALIBRATION & SURVEYS
Tank Calibration & Survey at PDO, Oman
SELECTED INSPECTION PROJECTS
Storage Tank – Tank Roundness & Verticality
Survey - India
SELECTED INSPECTION PROJECTS
MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE
PROJECT DESCRIPTION CLIENT
External & internal NDT Inspection (UT, LFET, LPT, Vacuum box etc.) of ammonia storage tanks,
India (Oct 2016 Ongoing)
Deepak Fertilisers
Buffing & NDT (UT, HT, WFMPI, UFD, LPT, DPT) inspection (Internal & External) on weld joints
and painting (External) on buffing, corroded areas and leg support structures, Chipping and
Gunnaiting in sphere leg (approx 100 Sqm/sphere), restoration of fire proofing after inspection,
Chocking & de-chocking of sprinkler line and welding works if required by Client in Sphere tank.
(Mar 2016)
Reliance Industries
Limited
UT Gauging of Cargo Tanks by using Rope Access (Mar 2016) Vessel: La Mer
NDT inspection on Cargo tanks using Rope Access (Apr 2016) Korea to Singapore (Sailing) KSS Shipping
NDT inspection (Internal & External) and painting (External) on Sphere tank - (Nov 2015)
Reliance Industries
Limited
Ultrasonic thickness measurement on vessels (oil tanker) - 3rd special periodical survey (Oct 2015) Aframax Tanker
MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE
PROJECT DESCRIPTION CLIENT
Calibration of 14 Tanks (June 2016 – Ongoing), PHBPL, India
Indian Oil
Corporation
Limited
Calibration of 73 Tanks (May 2016)- Ongoing, IOCL Refinery, India
Indian Oil
Corporation
Limited
Call- off Contract for Tank calibration, settlement, roundness ovality survey for 1 tank (April 2016) Qchem
Call- off Contract for Tank calibration, settlement, roundness ovality survey for 1 tank (Jan 2016) Qchem
Tank calibration & survey (May 2016 - Ongoing) Al muftah
Tank settlement, roundness ovality survey - 2 years call off Contract (Jan 2013 - Aug 2015) Dolphin Energy
Tank settlement, roundness ovality survey in 9 tanks ( Feb 2015), BPCL Mumbai
Temcor Rollwell
Domes
MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE
PROJECT DESCRIPTION CLIENT
Tank Settlement, roundness Ovality Survey (Two Tanks) Survey (Nov 2014 & Jan 2015), Saudi
Arabia
MIDAD
Eddy current inspection on Mud Gas Separator Tank & Air receiver Tanks (Sep 2015) Rig: Main
Pass IV
ASRY
Ultrasonic thickness gauging on oil tanker - 3rd special periodical survey by rope access method
(Aug 2015)
MT Lion M Vessel
UT gauging on tank no-04 in port and starboard cot frame No.074 Vessel tank inspection (Mar
2015)
KSS Shipping
Cleaning and painting on poor boy degasser tank (Apr 2015) Rig: High Island II, Bahrain ASRY
Blasting & Painting of internal surface of water tank, Bahrain (2015) ALBA
Visual and UTG inspection in oil tanks (Aug 2014) VLCC Ship. Ocean Lilly. KSS Shipping
MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE
PROJECT DESCRIPTION CLIENT
Visual inspection and UTG inspection on oil tanks (Sep - Oct 2013) Manah Ship
Detailed visual inspection and UTG of fuel storage tank shell and fixed roof (internal & external)
(Apr 2012), Qatar
QAFAC
Tank Settlement, roundness ovality survey in 4 tanks (Aug & Oct 2014), HPCL - Various Sites
Temcor Rollwell
Domes
API 653 inspection & survey on two tanks (Aug 2014 & Sep 2014), HPCL - Rajamundhery &
BPCL - Mumbai
Temcor Rollwell
Domes
UTG and visual inspections of LNG cryogenic tank walls in confined annular space. Supply of
confined space rescue provision for client staff.(Apr - 2011)
Finolex
Advanced NDT inspection. TOFD inspection of LNG sphere. Assist with access and scanning of
welds (Sep - 2011), Qatar
Qatar Petroleum
delivering best practice solutions to make your work site safer……………

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003_TANK - Inspection & Maintenance.pptx

  • 2. Global Remote, established in 2007, services a growing global client base, delivering a comprehensive range of services to the energy, civil, marine and geotechnical sectors. We offer considerable value and flexibility to our client demands, based on cost effective and efficient management of service personnel across the globe, which provides the core of our competitive service platform. Our global service capability stems from our expanding geographical presence, servicing much of the Middle East, West Africa, South East Asia and India via our regional and partner offices in Azerbaijan, Bahrain, India, Iraq, Qatar, UAE, USA and Yemen. ……..technical excellence OUR GROUP
  • 3. Global Remote services capabilities are contingent on our growing and certified workforce. We have an expert team of international and Indian national technicians, with industry best certifications, and broad ranging experience. Cladding & Glass installation techs, electricians, insulators, fabricators/welders, painters, blasters, NDT technicians, API inspectors, Surveyors and riggers, can all be employed to any global location. And we are growing… MANPOWER
  • 5. Global Remote access applications are typically non-intrusive, with minimal interference to allow full inspection, maintenance, and repair (IMR) and installation programs to run concurrently with other operations or client requirements. Rope Access Advanced Inspection Tank Calibration & Survey Human Resources Training SERVICES
  • 6. ROPE ACCESS Rope Access techniques provide a cost effective alternative to traditional access methods, such as scaffolding or mobile elevated working platforms. Using work-positioning techniques, industrial rope access is a proven method of achieving a safe work position at height or in areas of difficult access. The Industrial Rope Access Trade Association (IRATA) rope systems have an exemplary safely standard globally, based on a commitment to thorough training and diligent operating procedures. Utilising our IRATA approved systems, all inspection and maintenance works can be carried out quickly and safely with minimal disruption to other services. Utilising our IRATA approved systems, all inspection and maintenance works can be carried out quickly and safely with minimal disruption to other services.
  • 7. SCAFFOLD ROPE ACCESS 20 day 6 Hours 6-7 Tones 140 kilograms Minimum 20 Maximum 6 Minimum 12 Included above 10 day 3 Hours Access system total set up time Weight of equipment required Technicians required to provide access system Technicians required to complete Blasting & Painting in Ropes Access system dismantle time Comparison of scaffold and rope access for : Blasting & Painting of Water Tank with Dimension 40m (dia) x 17.5m (H) INDUSTRIAL ROPE ACCESS - SYSTEMS COMPARISON
  • 8. INDUSTRIAL ROPE ACCESS - BENEFITS COST EFFECTIVE Minimal personnel / equipment; rapid completion; reduced downtime SAFE Impeccable safety record worldwide VERSATILE Custom solutions; variety of applications; access problems solved quickly; difficult structures accessed easily EFFICIENT Light weight portable equipment; rapid installation and removal of systems; minimal personnel. MINIMAL DISRUPTION Concurrent works, third parties and pedestrian traffic is not unduly effected
  • 9.  Non Destructive Testing (NDT) Services (Conventional & Advance)  Maintenance Services  Tank Calibration & Survey Global Remote offers following services for tank inspection & maintenance, TANK SERVICES
  • 10. IN-SERVICE INSPECTIONS • Visual inspection of tank as per API recommendations. • Examination of tank foundation and compound area. • Rope access NDT inspection of shell walls and roof plates, including TOFD & Ultrasonic Corrosion Mapping. • Magnetic particle testing or liquid penetrant testing on critical areas OUT-SERVICE INSPECTIONS • Visual inspection of tank as per API recommendations. • Examination of tank foundation and compound area. • Magnetic flux leakage (MFL) mapping backed up with ultrasonic testing to locate top and bottom side corrosion on floor and annular plates. • Rope access non destructive testing of tank shell and roof plates, including TOFD & Ultrasonic Corrosion Mapping. • Magnetic particle or liquid penetrant testing on critical areas. • Vacuum box leak testing of welds. TANK INSPECTION
  • 11. Visual Inspection & UTG of Tank outer shell, QAFAC, Qatar SELECTED INSPECTION PROJECTS
  • 12. Horton Sphere Tank – Internal Inspection – Reliance SELECTED INSPECTION PROJECTS
  • 13. Qatar Petroleum. TOFD Inspection SELECTED INSPECTION PROJECTS
  • 14. Global Remote provides wide range of maintenance services to its client on case to case basis. GR has competitive manpower to provide the maintenance services in an efficient & safe manner. Some of the major maintenance services are listed below,  Blasting & Painting of outer & internal surface of tank  Mechanical works like welding, cutting, torqueing, buffing etc.  Ladder / Grating Repair & Installation  Insulation repair  Stenciling on storage tanks  Fire Proofing MAINTENANCE SERVICES
  • 15. Horton Sphere Tank – External Inspection and Painting – Reliance SELECTED INSPECTION PROJECTS
  • 16. Remedial repairs. Aviation fuel storage tank. Onshore. Hong Kong SELECTED REPAIR PROJECTS
  • 17. Tank calibration and survey capabilities remain a critical requirement for the energy and marine sectors, in both onshore and offshore environments. Reliable quantity measurement is critical in worldwide trading and can only be assured by accurate and regular calibration. The storage of hazardous materials poses risks to both the local community and the environment. Leakages from storage tanks such as oil, gas or chemicals can be influenced by external surface weather, or internal temperature variations, and can prove problematic and costly to ameliorate. Periodic inspection, surveys and calibration will help isolate potential issues, eliminating the likelihood of such occurrences. Global Remote provides technical calibration and surveys to ensure a storage tank’s compliance with the required international and local standards, codes and client specifications. TANK CALIBRATION & SURVEYS
  • 18. WHAT IS TANK CALIBRATION? Tank calibration is the science of determining the exact true volume of a containment system corresponding to a certain measurement value. Reliable quantity measurement is the critical in worldwide trading and this can only be assured by accurate and regular calibration as per ISO 7507-3 & 4/API MPMS 2.2C & 2.2D for vertical cylindrical tank, API 2551 for horizontal tank & API 2552 for spheres and spheroids OTHER SURVEYS OFFERS FOR STORAGE TANKS For assuring the storage tanks compliance with local regulations as well as with the relevant standards and codes, global remote provides technical surveys in accordance to API 650, 653 or as per clients’ specifications. TANK CALIBRATION & SURVEYS
  • 19. Global Remote can survey and calibrate following types of tanks using our qualified engineers  Cylindrical or rectangular vertical tanks  Above-ground or underground vertical tanks  Fixed, floating, dome or cone roof vertical tanks  Cylindrical or rectangular horizontal tanks  LNG tanks, bullets or spherical tanks  Single-wall or double-wall ship tanks TANK CALIBRATION & SURVEYS
  • 20. Global Remote inspection & survey services includes,  Tank calibration and volumetric analysis  Tank shell settlement evaluation  Shell settlement graph and analysis  Shell out of roundness survey  Bottom plate settlement evaluation TANK CALIBRATION & SURVEYS  Tank tilt survey  Shell radial displacement from tank base  Floor plate layout  Piping and instrumentation diagram  Piping volumetric analysis
  • 22. CODES AND STANDARDS • Calibration of upright cylindrical tanks – API MPMS 2.2A / ISO 7507 Part 1 • Calibration of upright cylindrical tanks using the Optical Reference Line Method (ORLM) – API MPMS 2.2B / ISO 7507 Part 2 • Calibration of upright cylindrical tanks using the Optical Triangulation Method (OTM) – API MPMS 2.2C / ISO 7507 Part 3 • Calibration of upright cylindrical tanks using the Internal Electro Optical Distance Ranging Method (EODR) – API MPMS 2.2D / ISO 7507 Part 4. • Tank Verticality, Roundness & Edge Settlement Survey as per API 653. • Calibration Procedure for Horizontal Tank and LPG Bullets as per API MPMS 2.2E / ISO 12917. • Calibration Procedure for Ship Tank as per API MPMS 2.8A TANK CALIBRATION & SURVEYS
  • 23. SHELL OUT OF ROUNDNESS SURVEY  Reference shell (1st course) circumference will be taken as per API MPMS 2.2A method, along a horizontal plane to have the mean outer diameter of the tank at bottom course  The total survey points shall be minimum sixteen (16) in numbers, with spacing between the survey points not be exceeding a circumferential distance of 10 meter.  Each course will be surveyed for roundness at two levels, and each level will be at a distance 1/4th – 1/5th of the course height, from upper or lower horizontal seam weld. Roundness drawing for each shell. Reference ring Current ring 1st Bottom 2nd Bottom 3rd Bottom 4th Bottom 5th Bottom 1st Top 2nd Top 3rd Top 4th Top 5th Top *Not to scale, magnified for clarity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TANK CALIBRATION & SURVEYS
  • 24. TANK TILT / VERTICALITY SURVEY  Tank verticality check shall be performed to find out maximum out-of plumpness of the top shell to the bottom shell. The same settlement measurement point we will be used for tank verticality check.  All station points are positioned equally around the circumference, from where Laser Total Station is used to obtain vertical measurement readings at two heights for each strake  All data are extensively analysed to output various data required for determining tank tilt, offset graphs for adjacent and opposite stations Verticality drawing for opposing station. ** Reference station at 70% 14.671 m 8 62.342 m 30 6th course 5 62.342 m 33 12.454 m 8 62.353 m 41 5th course 10 62.362 m 48 9.962 m 5 62.348 m 38 4th course 8 62.338 m 25 7.468 m 6 62.328 m 18 3rd course 10 62.328 m 14 4.972 m 4 62.323 m 15 2nd course 4 62.317 m 9 2.490 m 0 62.305 m (Reference diameter) 0 1st course 1 62.297 m -9 0.000 m set out set in set in set out (Station 1 externally aligned to inside datum plate / dipping pipe line) *Not to scale, magnified for clarity INTERNAL DIAMETER Station 1 Station 9 INTERNAL OFFSETS (OPPOSING STATIONS) IN MM +50 0 -50 -50 0 +50 TANK CALIBRATION & SURVEYS
  • 25. TANK SHELL SETTLEMENT EVALUATION  The Tank Shell Settlement graph plots the adjusted settlement. Calculated using the “0 meters” floor profile survey data. This graph follows the procedure described in API standard 653 B.2.2.4. And B.3.2 to calculate the plane of rigid tilt and the out-of-plane settlement.  Using the out-of-plane settlement values, the out-of-plane deflection is calculated for the nominated stations (all the station in this case) and the station having the greatest out-of-plane settlement must be included in the evaluation of out-of-plane deflection. Calculation: The max Permissible settlement value is calculated as shown L = arc length between measurement points Y = yield strength (constant value) E = Young’s modulus (constant value) H = tank height Smax, ft = (L² × Y × 11) 2[(E×H) Smax = ± XXX mm Actual Edge Settlement 0 12 29 30 28 20 16 10 18 40 50 41 35 40 68 83 Plane of Rigid Tilt 14 10 7 5 6 9 14 20 27 34 42 49 55 60 63 64 Out-of-Plane Settlement - 14 2 22 25 22 11 2 - 10 -9 6 8 -8 - 20 - 20 5 19 TANK CALIBRATION & SURVEYS
  • 26. ON-STREAM & OFF-STREAM SURVEYS OFFERS FOR STORAGE TANKS  For assuring the storage tanks compliance with local regulations as well as with the relevant standards and codes, global remote provides technical surveys in accordance to API 650, 653 or as per clients’ specifications. Report - Tank Verticality Survey 0.0 5.0 10.0 15.0 20.0 25.0 30.0 1 2 3 4 5 6 7 depth positions Segment 1 (over datum plate) 0.0 2.5 5.4 10.0 14.5 20.7 26.4 0.0 5.0 10.0 15.0 20.0 25.0 30.0 1 2 3 4 5 6 7 Report - Tank Roundness Survey Report - Tank Edge Settlement Survey Report - Tank Bottom plate settlement evaluation TANK CALIBRATION & SURVEYS
  • 27. INSTRUMENTS USED Leica Laser Distance meter D8 with + 2 mm distance accuracy in 200 M Leica Laser Leveler Leica Total Station TS 06 Plus with 1” angle accuracy TANK CALIBRATION & SURVEYS
  • 28. GLOBAL REMOTE DELIVERS RESULTS:  With state of the art technology, coupled with our experienced and qualified engineers, Global Remote offers a comprehensive service utilising the most suitable and accurate methodologies to establish the true dimensions and capacities of any storage tank.  Our reporting systems ensure core accuracy, determining reliable volume measurement, delivering capacity tables, 3D mapping, and certificates of accuracy that you can trust. Global Remote is continually evolving to remain at the forefront of specialist calibration and survey technologies and their applications. TANK CALIBRATION & SURVEYS
  • 29. Tank Calibration & Survey at PDO, Oman SELECTED INSPECTION PROJECTS
  • 30. Storage Tank – Tank Roundness & Verticality Survey - India SELECTED INSPECTION PROJECTS
  • 31. MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE PROJECT DESCRIPTION CLIENT External & internal NDT Inspection (UT, LFET, LPT, Vacuum box etc.) of ammonia storage tanks, India (Oct 2016 Ongoing) Deepak Fertilisers Buffing & NDT (UT, HT, WFMPI, UFD, LPT, DPT) inspection (Internal & External) on weld joints and painting (External) on buffing, corroded areas and leg support structures, Chipping and Gunnaiting in sphere leg (approx 100 Sqm/sphere), restoration of fire proofing after inspection, Chocking & de-chocking of sprinkler line and welding works if required by Client in Sphere tank. (Mar 2016) Reliance Industries Limited UT Gauging of Cargo Tanks by using Rope Access (Mar 2016) Vessel: La Mer NDT inspection on Cargo tanks using Rope Access (Apr 2016) Korea to Singapore (Sailing) KSS Shipping NDT inspection (Internal & External) and painting (External) on Sphere tank - (Nov 2015) Reliance Industries Limited Ultrasonic thickness measurement on vessels (oil tanker) - 3rd special periodical survey (Oct 2015) Aframax Tanker
  • 32. MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE PROJECT DESCRIPTION CLIENT Calibration of 14 Tanks (June 2016 – Ongoing), PHBPL, India Indian Oil Corporation Limited Calibration of 73 Tanks (May 2016)- Ongoing, IOCL Refinery, India Indian Oil Corporation Limited Call- off Contract for Tank calibration, settlement, roundness ovality survey for 1 tank (April 2016) Qchem Call- off Contract for Tank calibration, settlement, roundness ovality survey for 1 tank (Jan 2016) Qchem Tank calibration & survey (May 2016 - Ongoing) Al muftah Tank settlement, roundness ovality survey - 2 years call off Contract (Jan 2013 - Aug 2015) Dolphin Energy Tank settlement, roundness ovality survey in 9 tanks ( Feb 2015), BPCL Mumbai Temcor Rollwell Domes
  • 33. MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE PROJECT DESCRIPTION CLIENT Tank Settlement, roundness Ovality Survey (Two Tanks) Survey (Nov 2014 & Jan 2015), Saudi Arabia MIDAD Eddy current inspection on Mud Gas Separator Tank & Air receiver Tanks (Sep 2015) Rig: Main Pass IV ASRY Ultrasonic thickness gauging on oil tanker - 3rd special periodical survey by rope access method (Aug 2015) MT Lion M Vessel UT gauging on tank no-04 in port and starboard cot frame No.074 Vessel tank inspection (Mar 2015) KSS Shipping Cleaning and painting on poor boy degasser tank (Apr 2015) Rig: High Island II, Bahrain ASRY Blasting & Painting of internal surface of water tank, Bahrain (2015) ALBA Visual and UTG inspection in oil tanks (Aug 2014) VLCC Ship. Ocean Lilly. KSS Shipping
  • 34. MAJOR PROJECTS IN TANK INSPECTION & MAINTENANCE PROJECT DESCRIPTION CLIENT Visual inspection and UTG inspection on oil tanks (Sep - Oct 2013) Manah Ship Detailed visual inspection and UTG of fuel storage tank shell and fixed roof (internal & external) (Apr 2012), Qatar QAFAC Tank Settlement, roundness ovality survey in 4 tanks (Aug & Oct 2014), HPCL - Various Sites Temcor Rollwell Domes API 653 inspection & survey on two tanks (Aug 2014 & Sep 2014), HPCL - Rajamundhery & BPCL - Mumbai Temcor Rollwell Domes UTG and visual inspections of LNG cryogenic tank walls in confined annular space. Supply of confined space rescue provision for client staff.(Apr - 2011) Finolex Advanced NDT inspection. TOFD inspection of LNG sphere. Assist with access and scanning of welds (Sep - 2011), Qatar Qatar Petroleum
  • 35. delivering best practice solutions to make your work site safer……………