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TOTAL QUALITY
            MANAGEMENT
            S.BHUVANESWARI




02/08/13
QUALITY DEFINITIONS
• QUALITY IS EXCELLANCE THAT IS BETTER
  THAN MINIMUM STANDARD,IT IS
  CONFORMANCE TO STANDARD AND
  FITNESS OF PURPOSE

• ISO 9000:2000 DEFINITION OF QUALITY,IT IS
  THE DEGREE TO WHICH A SET OF
  INHERENT CHARACTERISTICS FULFILLS
  REQUIREMENT

02/08/13
WHAT IS TQM
                            MANAGEMENT
                                BY
                               FACT
                  DRIVE                   CONCERN FOR
                   FOR                      EMPLOYEE
               CONTINUOUS                 DEVELOPMENT
              IMPROVEMENT




                            PASSION TO
                                               ORGANISATION
           RESULT            DELIVER
                                                RESPONSE
           FOCUS            CUSTOMER
                                                  ABILITY
                              VALUE



                ACTIONS
                  NOT
                 JUST                      PROCESS
                WORDS                     MANAGEMENT

                            PARTNERSHIP
                            PERSPECTIVE




02/08/13
QUALITY AND CUSTOMER
               EXPECTATIONS
• THERE ARE NINE DIMENSIONS OF QUALITY THAT
  MAY BE FOUND IN PRODUCTS THAT PRODUCE
  CUSTOMER SATISFACTION

• THOUGH QUALITY IS AN ABSTRACT
  PERCEPTION,IT HAS A QUANTITATIVE MEASURE
  Q=(P/E)WHERE
  Q=QUALITY,P=PERFORMANCE,E=EXPECTATIONS(
  OF THE CUSTOMERS)



02/08/13
THE NINE DIMENSIONS OF
                   QUALITY
•   PERFORMANCE
•   FEATURES
•   CONFORMANCE
•   RELIABILITY
•   DURABILITY
•   SERVICE
•   RESPONSE OF DEALER
•   AESTHETICS OF PRODUCT
•   REPUTATION OF DEALER


02/08/13
EFFECTS OF POOR QUALITY

•   LOW CUSTOMER SATISFACTION
•   LOW PRODUCTIVITY,SALES AND PRODUCT
•   HIGH REPAIR COST,INVENTORY COST


           BENEFITS OF QUALITY
•   HIGHER CUSTOMER SATISFACTION
•   HIGH RELIABILITY OF CUSTOMERS
•   MORE EFFICIENCY OF
    OPERATIONS,PROFIT,PRODUCTIVITY,MARKETSHARE




02/08/13
CUSTOMER SATISFACTION

• CUSTOMER IS THE BOSS
• CUSTOMERS DICTATES THE MARKET TRENDS AND
  DIRECTION AND HE” WANTS WHAT HE WANTS”

    COMPANY’S
PRODUCT
                             WHAT
                             CUSTOMER
                             WANT’S


02/08/13
SERVICE QUALITY

CUSTOMER CARE
• MEET THE POINT OF CUSTOMER
• DELIVER WHAT IS PROMISED
• MAKE CUSTOMERS FEEL VALUED MORE
• RESPOND TO ALL COMPLAINTS
• OPTIMIZE THE TRADE OFF BETWEEN TIME AND
  PERSONAL ATTENTION
• REVIEW AND IMPLEMENT CUSTOMER FEED AND
  SUGGESTIONS INTO CURRENT PROCEDURES
  WHEN NEEDED

02/08/13
BUISINESS INTEGRITY MANAGEMENT

• BIMS A PRACTICAL INTERNAL TOOL TO DESIGNED
  TO PREVENT CORRUPT BEHAVIOUR AND
  ENCOURAGE INTEGRITY
• A CLEAR COMMITMENT BY LEADERSHIP
  DEMONSTRATED ,AMOUNG OTHER WAYS,THROUH
  ADOPTION AND REQUIRED ADHERENCE TO BIMS
• INVOLVEMENT OF STAFFS
• A PLANNED PROCESS APPROACH THAT
  ANTICIPATES POTENTIAL OPPERTUNIES FOR
  CORRUPTION,INCO-OPORATES DOCUMENTATION
  OF THE ADMINISTRATION MANAGEMENT OF EACH
  ACTIVITY

02/08/13
HOW TO BEGIN CONTINUOUS
                IMPROVEMENT
• START SETTING GOALS AND START MEETING THE
  GOALS YOU HAVE SET
• MANAGEMENT INDICATES COMPLETE
  COMMITMENT TO CONTINUOUS IMPROVEMENT
• IDENTIFY STAGES
• ESTABLISH RESPONSILITIES
• SET THE DATAM
• PRE PLAN
• REGARD EACH PROJECT AS PART OF A CYCLE
• EACH WORKERS REGARD HIMSELF OR HERSELF
  AS A QUALITY INSPECTOR OF TASK

02/08/13
COMPANIES WHO IMPLEMENTED
            CONTINUOUS IMPROVEMENT
• BECTEL TQM WAS STARTED IN 1987 AND HAS
  RECENTLY BEEN REORGANIZED INTO ( AN
  ACRONYM FOR COMMITMENT TO CONTINUOUS
  IMPROVEMENT).THE INITIATIVES FOR THEIR TQM
  PROCESS WERE OBTAINED FROM THEIR
  CUSTOMERS BY USING A SIMPLE QUESTIONNAIRE
• MOTOROLA THE COMPANY HAS A SUCCESSFULLY
  WORKING TQM PROCESS.MOTOROLA’S
  FUNDAMENTAL OBJECTIVE IS TOTAL CUSTOMER
  SATISFACTION .THEY HAVE WON THE BALDRIGE
  AWARD AND ARE CORPORATE LEADERS IN TQM

02/08/13
PITFALLS TO BE AVOIDED IN TQM

• OVER DEPENDENCE ON COMPUTERIZED QUALITY
  CONTROL
• FUNDING FAILURE
• NO MARKET RESEARCH
• NO TESTING OF INCOMING MATERIALS
• ADVERSARIAL MANAGEMENT




02/08/13
THE COST OF NON CONFORMANCE
              LEADS US TO
•   REWORK
•   RECALLS
•   EXPEDING
•   REMOVAL OF PUNCH LIST ITEMS
•   TIME EXTENSIONS
•   LITIGATION COSTS AND DAMAGES
•   INCREASED INSURANCE COST




02/08/13
WHAT’S IT GOING TO COST US DOING
                TQM?
 YOU ASK,WELL,WHAT IS IT COSTING YOU NOW NOT
   TO DO IT?........WHAT IS YOUR COST OF QUALITY ?
IF YOU DON’T HAVE THE ‘REAL’ FACTS,THE TRUTH IS
   YOU REALLY DONT KNOW... BUT YOU CAN
   PROBABLY SENSE WHAT YOUR COST OF QUALITY
   IS COSTING YOU.
YOU CAN FEEL IT AND ITS NOT A COMFORTABLE
   FEELING.




02/08/13
CONCLUSION
•     THE INCORPORATION OF QUALITY BASED PRINCIPLES IS
      VERY ESSENTIAL IN ALL PROJECTS AND BUISINESS TO THE
      ACHIEVEMENT OF THEIR GOALS
•     “THERE IS SCARELY ANYTHING IN THE WORLD THAT SOME
      MAN CANNOT MAKE A LITTLE WORSE,AND SELL A LITTLE
      MORE CHEAPLY,THE PERSON WHO BUYS ON PRICE ALONE
      IS THIS MAN’S LAWFUL PREY”
                       - JOHN RASKIN(1819-1900)
                    BRITISH POET,SCIENTIST AND PHILOSOPHER




    02/08/13
REFERENCE

           • WWW.WIKIPEDIA.COM




02/08/13

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Total quality management

  • 1. TOTAL QUALITY MANAGEMENT S.BHUVANESWARI 02/08/13
  • 2. QUALITY DEFINITIONS • QUALITY IS EXCELLANCE THAT IS BETTER THAN MINIMUM STANDARD,IT IS CONFORMANCE TO STANDARD AND FITNESS OF PURPOSE • ISO 9000:2000 DEFINITION OF QUALITY,IT IS THE DEGREE TO WHICH A SET OF INHERENT CHARACTERISTICS FULFILLS REQUIREMENT 02/08/13
  • 3. WHAT IS TQM MANAGEMENT BY FACT DRIVE CONCERN FOR FOR EMPLOYEE CONTINUOUS DEVELOPMENT IMPROVEMENT PASSION TO ORGANISATION RESULT DELIVER RESPONSE FOCUS CUSTOMER ABILITY VALUE ACTIONS NOT JUST PROCESS WORDS MANAGEMENT PARTNERSHIP PERSPECTIVE 02/08/13
  • 4. QUALITY AND CUSTOMER EXPECTATIONS • THERE ARE NINE DIMENSIONS OF QUALITY THAT MAY BE FOUND IN PRODUCTS THAT PRODUCE CUSTOMER SATISFACTION • THOUGH QUALITY IS AN ABSTRACT PERCEPTION,IT HAS A QUANTITATIVE MEASURE Q=(P/E)WHERE Q=QUALITY,P=PERFORMANCE,E=EXPECTATIONS( OF THE CUSTOMERS) 02/08/13
  • 5. THE NINE DIMENSIONS OF QUALITY • PERFORMANCE • FEATURES • CONFORMANCE • RELIABILITY • DURABILITY • SERVICE • RESPONSE OF DEALER • AESTHETICS OF PRODUCT • REPUTATION OF DEALER 02/08/13
  • 6. EFFECTS OF POOR QUALITY • LOW CUSTOMER SATISFACTION • LOW PRODUCTIVITY,SALES AND PRODUCT • HIGH REPAIR COST,INVENTORY COST BENEFITS OF QUALITY • HIGHER CUSTOMER SATISFACTION • HIGH RELIABILITY OF CUSTOMERS • MORE EFFICIENCY OF OPERATIONS,PROFIT,PRODUCTIVITY,MARKETSHARE 02/08/13
  • 7. CUSTOMER SATISFACTION • CUSTOMER IS THE BOSS • CUSTOMERS DICTATES THE MARKET TRENDS AND DIRECTION AND HE” WANTS WHAT HE WANTS” COMPANY’S PRODUCT WHAT CUSTOMER WANT’S 02/08/13
  • 8. SERVICE QUALITY CUSTOMER CARE • MEET THE POINT OF CUSTOMER • DELIVER WHAT IS PROMISED • MAKE CUSTOMERS FEEL VALUED MORE • RESPOND TO ALL COMPLAINTS • OPTIMIZE THE TRADE OFF BETWEEN TIME AND PERSONAL ATTENTION • REVIEW AND IMPLEMENT CUSTOMER FEED AND SUGGESTIONS INTO CURRENT PROCEDURES WHEN NEEDED 02/08/13
  • 9. BUISINESS INTEGRITY MANAGEMENT • BIMS A PRACTICAL INTERNAL TOOL TO DESIGNED TO PREVENT CORRUPT BEHAVIOUR AND ENCOURAGE INTEGRITY • A CLEAR COMMITMENT BY LEADERSHIP DEMONSTRATED ,AMOUNG OTHER WAYS,THROUH ADOPTION AND REQUIRED ADHERENCE TO BIMS • INVOLVEMENT OF STAFFS • A PLANNED PROCESS APPROACH THAT ANTICIPATES POTENTIAL OPPERTUNIES FOR CORRUPTION,INCO-OPORATES DOCUMENTATION OF THE ADMINISTRATION MANAGEMENT OF EACH ACTIVITY 02/08/13
  • 10. HOW TO BEGIN CONTINUOUS IMPROVEMENT • START SETTING GOALS AND START MEETING THE GOALS YOU HAVE SET • MANAGEMENT INDICATES COMPLETE COMMITMENT TO CONTINUOUS IMPROVEMENT • IDENTIFY STAGES • ESTABLISH RESPONSILITIES • SET THE DATAM • PRE PLAN • REGARD EACH PROJECT AS PART OF A CYCLE • EACH WORKERS REGARD HIMSELF OR HERSELF AS A QUALITY INSPECTOR OF TASK 02/08/13
  • 11. COMPANIES WHO IMPLEMENTED CONTINUOUS IMPROVEMENT • BECTEL TQM WAS STARTED IN 1987 AND HAS RECENTLY BEEN REORGANIZED INTO ( AN ACRONYM FOR COMMITMENT TO CONTINUOUS IMPROVEMENT).THE INITIATIVES FOR THEIR TQM PROCESS WERE OBTAINED FROM THEIR CUSTOMERS BY USING A SIMPLE QUESTIONNAIRE • MOTOROLA THE COMPANY HAS A SUCCESSFULLY WORKING TQM PROCESS.MOTOROLA’S FUNDAMENTAL OBJECTIVE IS TOTAL CUSTOMER SATISFACTION .THEY HAVE WON THE BALDRIGE AWARD AND ARE CORPORATE LEADERS IN TQM 02/08/13
  • 12. PITFALLS TO BE AVOIDED IN TQM • OVER DEPENDENCE ON COMPUTERIZED QUALITY CONTROL • FUNDING FAILURE • NO MARKET RESEARCH • NO TESTING OF INCOMING MATERIALS • ADVERSARIAL MANAGEMENT 02/08/13
  • 13. THE COST OF NON CONFORMANCE LEADS US TO • REWORK • RECALLS • EXPEDING • REMOVAL OF PUNCH LIST ITEMS • TIME EXTENSIONS • LITIGATION COSTS AND DAMAGES • INCREASED INSURANCE COST 02/08/13
  • 14. WHAT’S IT GOING TO COST US DOING TQM? YOU ASK,WELL,WHAT IS IT COSTING YOU NOW NOT TO DO IT?........WHAT IS YOUR COST OF QUALITY ? IF YOU DON’T HAVE THE ‘REAL’ FACTS,THE TRUTH IS YOU REALLY DONT KNOW... BUT YOU CAN PROBABLY SENSE WHAT YOUR COST OF QUALITY IS COSTING YOU. YOU CAN FEEL IT AND ITS NOT A COMFORTABLE FEELING. 02/08/13
  • 15. CONCLUSION • THE INCORPORATION OF QUALITY BASED PRINCIPLES IS VERY ESSENTIAL IN ALL PROJECTS AND BUISINESS TO THE ACHIEVEMENT OF THEIR GOALS • “THERE IS SCARELY ANYTHING IN THE WORLD THAT SOME MAN CANNOT MAKE A LITTLE WORSE,AND SELL A LITTLE MORE CHEAPLY,THE PERSON WHO BUYS ON PRICE ALONE IS THIS MAN’S LAWFUL PREY” - JOHN RASKIN(1819-1900) BRITISH POET,SCIENTIST AND PHILOSOPHER 02/08/13
  • 16. REFERENCE • WWW.WIKIPEDIA.COM 02/08/13