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Backflow from Flare to Biodigester
2
Condition # 1 : Morning Time
HDPE
baffle
sludge layer
mixer
Biogas flow to flare
T1
T3
T2
Morning time, T1 = T2, T3 depend on
Temp from POME
1. Flare ON
2. Dampener OPEN
3. Biogas valve OPEN
4. Gas relief pipe CLOSE ( lock by
water )
3
Condition # 2 : Day Time before backflow
HDPE
baffle
sludge layer
mixer
Biogas flow to flare
T1
T3
T2
Day time, T2 = 60 deg C, T1 = 35
deg C, T3 depend on Temp from
POME
1. Flare ON
2. Dampener OPEN
3. Biogas valve OPEN
4. Gas relief pipe CLOSE ( lock by
water )
5. Membrane will start inflate due
to biogas production is higher
during mill operation and
expansion from temperature
increament
4
Condition # 3 : Day Time when Backflow happen
HDPE
baffle
sludge layer
mixer
Biogas + air + flame
suck to digester
T1
T3
T2
Day time, T2 = 60 deg C, T1 = 35
deg C, T3 depend on Temp from
POME
1. Flare ON
2. Dampener OPEN
3. Biogas valve OPEN
4. Gas relief pipeOPEN ( when
membrane lift up suddently )
5. Membrane will lift up some of
gas relief pipe. Most of biogas
will release from this pipe and
make a vacuum effect to flame
and air on flare area. This is
when the flowback (back
pressure) started.
The flow to biodigester
is stuck in demister
because of fill media
and an equilibrium
between the pressure
and then BOOM

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Preventing Backflow from Flare to Biodigester

  • 1. 1 Backflow from Flare to Biodigester
  • 2. 2 Condition # 1 : Morning Time HDPE baffle sludge layer mixer Biogas flow to flare T1 T3 T2 Morning time, T1 = T2, T3 depend on Temp from POME 1. Flare ON 2. Dampener OPEN 3. Biogas valve OPEN 4. Gas relief pipe CLOSE ( lock by water )
  • 3. 3 Condition # 2 : Day Time before backflow HDPE baffle sludge layer mixer Biogas flow to flare T1 T3 T2 Day time, T2 = 60 deg C, T1 = 35 deg C, T3 depend on Temp from POME 1. Flare ON 2. Dampener OPEN 3. Biogas valve OPEN 4. Gas relief pipe CLOSE ( lock by water ) 5. Membrane will start inflate due to biogas production is higher during mill operation and expansion from temperature increament
  • 4. 4 Condition # 3 : Day Time when Backflow happen HDPE baffle sludge layer mixer Biogas + air + flame suck to digester T1 T3 T2 Day time, T2 = 60 deg C, T1 = 35 deg C, T3 depend on Temp from POME 1. Flare ON 2. Dampener OPEN 3. Biogas valve OPEN 4. Gas relief pipeOPEN ( when membrane lift up suddently ) 5. Membrane will lift up some of gas relief pipe. Most of biogas will release from this pipe and make a vacuum effect to flame and air on flare area. This is when the flowback (back pressure) started. The flow to biodigester is stuck in demister because of fill media and an equilibrium between the pressure and then BOOM