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For Process Improvement
1/05/2021 tqmforbetterfuture@gmail.com 1
7 QC TOOLS
TQM for better Future 🌍
The Basic 7 QC tools first emphasized by Kaoru
Ishikawa, a professor of engineering (applied
chemistry) at Tokyo University and the father of QC
Circles.
"The term '7 tools for QC' is named after the 7 tools
of the famous warrior, Benkei. Benkei owned 7
weapons, which he used to win all his battles.
Similarly, from my own experience, you will find that
you will be able to solve 95% of the problems
around you if you wisely use the 7 tools of QC."
-Kaoru Ishikawa (Father of QC Circle)
1/05/2021 tqmforbetterfuture@gmail.com 2
1 . C H E C K S H E E T
Check sheet, is basically a data
collection sheet, used to record data
for further processing.
The data collection sheet should be
pre-printed and highly systematic and
structured, such that identification of
problems becomes easier.
1/05/2021 tqmforbetterfuture@gmail.com 3
2 . S T R AT I F I C AT I O N
Stratification is the process of breaking
down or sorting a large database so that,
meaning subsets, classifications, or
groups can be developed.
The main reason is to clearly identify
‘what, when, where, how, who, and why’
of any problems.
It also called as Cluster Analysis.
1/05/2021 tqmforbetterfuture@gmail.com 4
3 . H I S TO G R A M
Histogram is the most commonly
used graph to show frequency
distribution.
The most commonly used graph for
showing frequency distributions, or
how often each different value in a
set of data occurs.
1/05/2021 tqmforbetterfuture@gmail.com 5
4 . C A U S E E F F E C T
D I A G R A M
Cause-Effect Diagram is also known as
Fishbone diagram and Ishikawa
Diagram.
This identifies one-by-one causes
(/factors) from brainstorming sessions
and then classified into groups i.e.,
4M1E. But the grouping can be varied.
The objective is finding out as many as
possible causes.
1/05/2021 tqmforbetterfuture@gmail.com 6
5 . PA R E TO C H A R T
According to Pareto Principle, “ about 20 percent of
causes/reasons are responsible for 80 percent
effects/defects”.
That means only few reasons are responsible for majority
of the problems.
These ‘few’ (20%causes) are known as Vital Few,
whereas the rest ‘many’ (80% causes) are known as
Trivial Many.
The objective of Pareto Chart is to identify the “Vital Few”
Causes.
1/05/2021 tqmforbetterfuture@gmail.com 7
6 . S C AT T E R
D I A G R A M
Scatter diagram is used to find
out the relationship between
two variables. If the variables
are correlated, the points will
fall along a line, or very closed
to line.
1/05/2021 tqmforbetterfuture@gmail.com 8
7 . C O N T R O L
C H A R T
Control Chart, the seventh tool of TQM, mostly used
in SQC/SPC. Also known as Shewhart Control Chart.
This chart helps in controlling the process, by
analyzing whether it goes ‘out-of-control’ or ‘in-
control’ situation.
An ‘out-of-control’ situation indicates necessity of
immediate intervention, in order to take it back to
normal ‘in-control’ situation.
1/05/2021 tqmforbetterfuture@gmail.com 9
T H A N K YO U !
TQM for better Future 🌍
tqmforbetterfuture@gmail.com
1/05/2021 tqmforbetterfuture@gmail.com 10

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7 QC Tools.pdf

  • 1. For Process Improvement 1/05/2021 tqmforbetterfuture@gmail.com 1 7 QC TOOLS TQM for better Future 🌍
  • 2. The Basic 7 QC tools first emphasized by Kaoru Ishikawa, a professor of engineering (applied chemistry) at Tokyo University and the father of QC Circles. "The term '7 tools for QC' is named after the 7 tools of the famous warrior, Benkei. Benkei owned 7 weapons, which he used to win all his battles. Similarly, from my own experience, you will find that you will be able to solve 95% of the problems around you if you wisely use the 7 tools of QC." -Kaoru Ishikawa (Father of QC Circle) 1/05/2021 tqmforbetterfuture@gmail.com 2
  • 3. 1 . C H E C K S H E E T Check sheet, is basically a data collection sheet, used to record data for further processing. The data collection sheet should be pre-printed and highly systematic and structured, such that identification of problems becomes easier. 1/05/2021 tqmforbetterfuture@gmail.com 3
  • 4. 2 . S T R AT I F I C AT I O N Stratification is the process of breaking down or sorting a large database so that, meaning subsets, classifications, or groups can be developed. The main reason is to clearly identify ‘what, when, where, how, who, and why’ of any problems. It also called as Cluster Analysis. 1/05/2021 tqmforbetterfuture@gmail.com 4
  • 5. 3 . H I S TO G R A M Histogram is the most commonly used graph to show frequency distribution. The most commonly used graph for showing frequency distributions, or how often each different value in a set of data occurs. 1/05/2021 tqmforbetterfuture@gmail.com 5
  • 6. 4 . C A U S E E F F E C T D I A G R A M Cause-Effect Diagram is also known as Fishbone diagram and Ishikawa Diagram. This identifies one-by-one causes (/factors) from brainstorming sessions and then classified into groups i.e., 4M1E. But the grouping can be varied. The objective is finding out as many as possible causes. 1/05/2021 tqmforbetterfuture@gmail.com 6
  • 7. 5 . PA R E TO C H A R T According to Pareto Principle, “ about 20 percent of causes/reasons are responsible for 80 percent effects/defects”. That means only few reasons are responsible for majority of the problems. These ‘few’ (20%causes) are known as Vital Few, whereas the rest ‘many’ (80% causes) are known as Trivial Many. The objective of Pareto Chart is to identify the “Vital Few” Causes. 1/05/2021 tqmforbetterfuture@gmail.com 7
  • 8. 6 . S C AT T E R D I A G R A M Scatter diagram is used to find out the relationship between two variables. If the variables are correlated, the points will fall along a line, or very closed to line. 1/05/2021 tqmforbetterfuture@gmail.com 8
  • 9. 7 . C O N T R O L C H A R T Control Chart, the seventh tool of TQM, mostly used in SQC/SPC. Also known as Shewhart Control Chart. This chart helps in controlling the process, by analyzing whether it goes ‘out-of-control’ or ‘in- control’ situation. An ‘out-of-control’ situation indicates necessity of immediate intervention, in order to take it back to normal ‘in-control’ situation. 1/05/2021 tqmforbetterfuture@gmail.com 9
  • 10. T H A N K YO U ! TQM for better Future 🌍 tqmforbetterfuture@gmail.com 1/05/2021 tqmforbetterfuture@gmail.com 10