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ROLLER CONE BITS
Oil and Gas Products
2011
About Varel International .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1
Varel Roller Cone Drill Bit Technology .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Advanced Technologies .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3
High Energy Series .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4-5
Compass Series  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6-7
A-Force Series .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8-9
Challenger Series .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10-11
Steel Tooth - Open Bearing Bits .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 12-13
Bit Nomenclature .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 14
Shirttail Protection .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15
Premium Options .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16
High Energy Tumbled (HET)  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17
Roller Cone Reference Tables .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 18-19
Bit Shipping Weights  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20
API Casing Dimensions and Bit Diameters . . . . . . . . . . . . . . . . . 21
www.varelintl.com
Table of Contents
1
About Varel International
ā€œWe will deliver ever-increasing
value to our customers and other
stakeholders by exceeding industry
standards for performance, service
and innovation.ā€
Founded in 1947, Varel International is the worldā€™s
largest independent supplier in the global oil & gas
drillbitmarket.Vareloffersacomprehensiveproduct
line of roller cone and fixed cutter (PDC) drill bits that
have evolved and improved through patented drill
bit technologies and emerging drilling technologies.
Varel aligns its engineering and manufacturing
capabilities to provide customers with high-quality
products that deliver reliability and optimum
performance.
ā€¢ High-quality manufacturing
ā€¢ Product and process innovation
ā€¢ Delivering integrity in all of our relationships
ā€¢ Responsibility towards health, safety, and the
environment
ā€¢ Creating customers for life
Scan our updated catalog for our latest products,
features and premium options. Then contact the
Varel sales office near you to discuss innovative
and cost-effective solutions for your next
drilling project.
www.varelintl.com
Varel Roller Cone Drill Bit Technology
Varel Drill Bit Technology
Varel roller cone bits are designed and manufactured
to provide high levels of performance and reliability.
The product lines are the result of years of industry
experience and thousands of hours of field tests in
the most demanding applications. Every detail of
the design and manufacturing process results in
a product built to meet or exceed the requirements
of our customers.
Using electronic logs and our proprietary GeoScienceā„¢
program, Varel evaluates characteristics of rock
formations. This program enables Varel to determine
rock type, compressive strength, abrasivity and shale
reactivity.
Varel has developed proprietary algorithms for cutting
structure and bearing designs to ensure each product
design consistently performs in a variety of applications.
Algorithms are used to design cutting structures to
achieve desired rates of penetration, resist tracking and
combat off-center operation. Bearings and seal systems
are designed using models that assure adequate load
capacity and seal wear life in high rotary speed and/or
applications with high solids in the circulation system.
Materials used in the construction of roller cone
bits are sourced from leading suppliers who
have the ability to produce consistently to high
standards and meet firm delivery schedules. Varel
operates using the philosophy of partnering with
suppliers in order to build long-term relationships
that provide quality materials and components
which result in increased value to our customers.
Our manufacturing processes are designed to be
robust and repeatable. These processes are constantly
monitored and continuously reviewed to provide
the drilling industry with ever-increasing value.
All Varel roller cone design and manufacturing
facilities are managed through quality programs
meeting the requirements of both ISO 9001:2008
and API Q1. These quality programs are designed
with an emphasis on consistency, quality and
continuous improvement in all aspects of our business.
Varel products are tailored for specific applications
by customizing from a rich set of optional features.
These features deliver increased wear protection in
demanding drilling applications. This results in longer
bit life and reduced drilling costs for our customers.
All Varel products are delivered with superior service.
No matter where you are in the world, Varel sales and
technical service personnel are experts on local drilling
conditions and problem avoidance, and can assist
you with proper drill bit and operating parameters
selection. From well proposals to onsite monitoring,
Varel is available to help you plan and drill your well
successfully.
Varel maintains an industry-leading bit record database
that is utilized to monitor bit performance and to ensure
appropriate bit selection in the well planning process.
Varel Roller Cone Availability
Product Name Size Range TCI
Steel
Tooth
Air
High Energy 7 1/2 - 13 3/4 ā€¢
Compass 3 3/4 - 7 3/8 ā€¢
A-Force 6 1/8 - 12 1/4 ā€¢ ā€¢
Challenger
Steel Tooth
Large Performance
Jumbo
3 1/2 - 13 3/4
14 3/4 - 18 1/2
20 +
ā€¢
ā€¢
ā€¢
ā€¢
ā€¢
Steel Tooth, Open
Bearing
2 7/8 - 44 ā€¢
7-1-0035,
7-1-0035.1
3
Advanced Technologies
Finite Element Analysis (FEA) of an insert hole
GeoScience builds a virtual model of the geology
of the well sections to be drilled.
Advanced Technologies for Design Analysis
Varel engineers utilize Computational Fluid Dynamics (CFD)
to simulate fluid flow around roller cone bits and evaluate
design hydraulics prior to field tests. CFD analysis allows
nozzle orientations to be optimized to eliminate fluid
stagnation zones, and to ensure cone cleaning and hole
cleaning are efficient and enable maximum penetration rates
to be achieved.
Finite Element Analysis (FEA) is employed to analyze new
roller cone bit designs in the early stages of the process to
ensure product reliability under a wide variety of operating
conditions. The insert hole and bearing geometries are
analyzed through FEA and designed to withstand the high
loads encountered in severe drilling applications.
GeoScienceTM
is Varelā€™s proprietary well log, lithology, and rock
property analysis software. Varel has developed proprietary
algorithmic analytical capabilities to create a leading tool
for drill bit applications analysis. Using customer-supplied
mud logs, drilling logs, and electric log data, Varel builds
a virtual model of the well sections to be drilled. Historic
bit performance is evaluated using a specific energy method
that allows for correlation across different bore diameters.
The GeoScience technology and method leads to a far better
understanding of the drilling challenge to be met and assists
in identifying the type of drill bit for the application.
ā€ŗ High temperature,
high lubricity bearing
grease
www.varelintl.com
ā€ŗ Improved shirttail
hardfacing
ā€ŗ Patented HET
carbide inserts
ā€ŗ High capacity
journal bearing
ā€ŗ Optional diamond
enhancement features
available
ā€ŗ V-Jetā„¢
hydraulics
package
ā€ŗ Patented conical
seal gland
ā€ŗ Patented
heat shield
High Energy Series
Reliability Improvement
High Energy Series
Previous Technology100%
80%
60%
40%
20%
0%
%SealEffective
21% Increase
ā€ŗ Advanced
Compensation
System
Our product development team started with a higher load
capacity bearing geared toward higher weight and motor
applications. Bearing reliability was also enhanced through
closely controlled assembly tolerances.
5
Proven technology meets enhanced features
The new High Energy product line consists
of our 7Ā½ to 13Ā¾ sealed journal bearings
with tungsten carbide cutting structures.
The bits are built with time-proven O-ring
seal technology, but with new features
that greatly enhance the effective life of
the seals. First, a patented conical seal
gland design has been employed. This
new geometry positions the seal in such
a way that it can better handle pressure
fluctuations and still maintain a preferred dynamic sealing location
and interface. The new seal gland is further complemented by an
industry exclusive heat shield deployed between the seal and the
inner bearing. This shield provides life extending thermal insulation
to the seal from heat generated in the bearing. The result is a lower
operating temperature for the seal that also extends seal life.
An improved seal and bearing system
The High Energy Series includes
innovations that increase bearing
life and seal protection. Engineers
developed a bearing system designed
to support higher loads on the
bearing surface, which resulted
in a more robust and more tightly
toleranced journal bearing. In
addition, a new anti-shale packing configuration is incorporated,
improving cuttings diversion away from the mud side of the
seal gland.
Self-draining reservoir
We have incorporated a larger
dome-vented grease reservoir into
the bearing system that is capable
of delivering bearing lubrication
over longer, higher load and higher
RPM runs. This new reservoir
provides a 13 percent increase
in capacity over previous designs
and is configured to be ā€œself-drainingā€ to avoid cuttings buildup
adjacent to the reservoir. This feature improves the reliability
of reservoir performance when a High Energy Series bit is rerun.
Increased wear resistance
To ensure greater durability, we have
incorporated a new shirttail hard
metal formulation that significantly
increases wear resistance in this
critical area of the bit. Upgraded
shirttail enhancements including
leading edge shirttail inserts,
stabilization inserts and diamond
enhanced shirttail protection are available.
High Energy Tumbled (HET) cutting performance
This proprietary process for improving the attributes of tungsten
carbide inserts (TCI) overcomes the traditional trade-off between
wear resistance and fracture toughness of tungsten carbide
components and actually makes TCI components both harder and
tougher. The HET process constitutes one more quality assurance
step in the manufacturing of tungsten carbide inserts. We
manufacture the inserts used in our products and control all of the
HET processing and inspection of inserts.
As a leading manufacturer and global supplier to the drilling
industry, we are proud to introduce the next generation
in drill bit performance ā€“ the Varel High Energy Series.
This innovative series ushers in a new line of roller cone bits capable of increasing drilling performance by
effectively utilizing higher energy inputs in the form of increased rotary speed, increased weight on bit, or both.
To create the High Energy Series, our engineers used an integrated systems approach. At every point in the
development process, each element was refined and enhanced to add to the durability and drilling rate of
these bits. As a result, our High Energy Series bits are able to withstand applications where the combination
of bit weight and rotary speed is at the high end of the spectrum, and by doing so deliver better performance
in critical applications.
Overview
www.varelintl.com
Compass Series
ā€ŗ Custom gage row
designs available
ā€ŗ Patented HET
carbide inserts
ā€ŗ Enhanced shirttail
protection
ā€ŗ Patented conical
seal gland
ā€ŗ Patented heat shield
ā€ŗ High temperature, high
lubricity bearing grease
ā€ŗ Improved hardfacing
near reservoir for wear
resistance in directional
applications
ā€ŗ Highly responsive
cutting structure design
Compass series bits have proved highly effective across the spectrum of slimhole operations.
Available in sizes ranging from 3-3/4ā€ to 7-3/8,ā€ Compass tungsten carbide insert bits meet the
extreme demands of slimhole applications.
In one slimhole application for a major operator in Western Canada, a 158.7mm Compass bit
was challenged to increase meters drilled while maintaining an acceptable rate of penetration
(ROP). This application requires the bit to pass through increasingly hard formations including
the abrasive, sharp sands of the Cadomin/Nikanassin formations. Varel supplied the operator
with the Compass CM44DMRS bit, equipped with a diamond enhanced back row, leading edge
shirttail inserts and stabilization inserts. The bit drilled 180 meters, down to 1985 meters
depth. This performance netted a 19.4 percent improvement in meters drilled when compared to
the closest competitor offset and a 31 percent improvement in ROP.
Performance Chart
140
180
200
160
120
80
100
60
40
20
0
6
8
9
7
5
3
4
2
1
0
VarelCompassBit
CompetitorRun1CompetitorRun2CompetitorRun3CompetitorRun4CompetitorRun5
Meters
ROP
Cutting structures designed for high ROP
and steering response.
Heat shield ring with a conical seal gland helps
prevent thermal degradation of the seal.
High capacity grease reservoir improves
lubrication within the bearing.
View of the internal bearing structure. The
advanced bearing metallurgy included in this
series provides for a stronger, more stable
bearing surface.
7
Overview
Compassā„¢
Series Slimhole Bits
Reduced size casing programs, re-entries, multi-laterals, and coiled tubing
drilling all require steerability, reliability and efficient rate of penetration.
Engineered with application specific technology, Compass Series Slimhole Bits
provide excellent steerability and high rates of penetration even when weight
on bit is limited. The bearing provides long, reliable performance in deep hole,
long reach sections where increased RPMs in motor applications are commonly
encountered.
Series Features and Benefits
ā€ŗ Advanced cutting structure and gage
	Compass series bits are made with highly responsive cutting structures designed for
increased drilling speed and unsurpassed steerability. The dense shirttail protection
included in the gage of slimhole bits provides superior durability in directional
applications.
	Custom gage row designs are available to optimize the bit for specific drilling
applications. Semi-round top (SRT) inserts or flat topped diamond inserts are applied
to harden the gage where required.
ā€ŗ Patented conical seal gland
	Constructed to resist cuttings packing in the seal area, the unique geometry of the seal
gland provides significant benefits during high angle drilling.
ā€ŗ Patented heat shield
	Deployed between the seal and inner bearing, this shield provides life extending thermal
insulation to the seal from heat generated in the bearing.
ā€ŗ High temperature, high lubricity bearing grease
	Advanced synthetic grease allows for improved lubrication and greater reliability in high
speed motor applications.
ā€ŗ High capacity reservoir
	The redesigned reservoir is capable of delivering bearing lubrication over longer and
higher RPM runs.
ā€ŗ Patented High Energy Tumbledā„¢
(HET) cutting inserts
	Cutting elements undergo the HET process to alter the surface attributes, resulting in
inserts that are more abrasion and impact resistant.
ā€ŗ Advanced bearing metallurgy
	Compass bits are equipped with a silver plated journal bushing, silver plated floating
thrust washer, pilot pin and enhanced bearing hardmetal alloy for increased durability
and reliability.
www.varelintl.com
A-Force Series
ā€ŗ Back row gage protection
ā€ŗ Advanced cutting
structure
ā€ŗ Shirttail protection
ā€ŗ Advanced compensation
system
ā€ŗ Replaceable steel
jet nozzles with
nail retention
ā€ŗ HETā„¢ conical inserts
Heat shield ring with a conical
seal gland helps prevent thermal
degradation of the seal
Cutaway view of the new
high load bearing system
All new head forgings maximize
leg strength while increasing
clearance area for cuttings removal
Diamond enhancement upgrades are available for
both the shirttail and primary cutting structure.
These upgrades can be especially beneficial in
abrasive air, mist and foam applications.
ā€ŗ Hardfacing near reservoir
for wear resistance in
lateral sections and
building angle
Patented High Energy Tumbled Inserts
High capacity grease reservoir system improves
grease distribution within the bearing
9
Overview
A-Forceā„¢
In the quest for higher rates of penetration, operators are increasingly
turning to underbalanced drilling that utilizes air, water mist and
foam fluid systems. These complex systems require specialized bits to
maximize efficiency and performance.
Varel has been engineering roller cone bits for air and underbalanced
drilling applications since 1994. Now Varel introduces the A-Force
series of sealed journal bearing jet air bits to meet the needs of these
applications and provide superior results.
Newly Engineered Bearing and Seal System
Included on all A-Force series bits is an updated sealed journal bearing
system designed with new technology that improves management of
bearing heat and better accommodates high drilling loads.
ā€ŗ Advanced cutting structure and gage
	A-Force series bits use cutting structures designed for increased drilling speed
in underbalanced drilling applications. The dense shirttail protection included
in the gage provides superior durability in directional applications.
ā€ŗ Patented conical seal gland
	Constructed to resist cuttings packing in the seal area, the unique geometry of
the seal gland provides significant benefits during high angle drilling.
ā€ŗ Patented heat shield
	Deployed between the seal and inner bearing, this shield provides life extending
thermal insulation to the seal from heat generated in the bearing.
ā€ŗ High temperature, high lubricity bearing grease
	Advanced synthetic grease allows for improved lubrication and greater reliability
in high speed motor applications.
ā€ŗ High capacity reservoir
	The redesigned reservoir is capable of delivering bearing lubrication over longer
and higher RPM runs.
ā€ŗ Patented High Energy Tumbledā„¢
(HET) cutting inserts
	Cutting elements undergo the HET process to alter the surface attributes,
resulting in inserts that are more abrasion and impact resistant.
ā€ŗ Advanced bearing metallurgy
	A-Force bits are equipped with a silver plated journal bushing, silver plated
floating thrust washer, pilot pin and enhanced bearing hardmetal alloy for
increased durability and reliability.
Patented High Energy
Tumbled (HET) Inserts
Varel A-Force bits are designed with
tough HET conical inserts with medium
extension. The conical shape promotes
high ROPs in underbalanced drilling. The
engineered cutting structures of A-Force
bits are both durable and efficient.
www.varelintl.com
Challenger Series
Steel Tooth and TCI
ā€ŗ Advanced Cutting
Structures
ā€ŗ Shirttail
Protection
ā€ŗ Semi-Round
Top Gage
Protection
(G Feature)*
ā€ŗ Premium Hardfacing
ā€ŗ Advanced Shirttail
Contouring
ā€ŗ Center Jet Nozzle
Available
Challenger bits deliver reliable performances with time-proven
cutting structures that offer high drilling efficiency, minimize
wear and prevent tracking in a wide variety of formations.
11
Overview
Challengerā„¢
Series
Challenger Series Bits are designed to be durable and deliver
efficient performance in all applications.
In the large diameter performance sector (14 3/4 thru
18 1/2 diameters), improved roller bearings, redesigned head
forgings, new bearing grease, and an upgraded and larger
reservoir capacity deliver longer bearing life in the more
challenging runs that are increasingly common with today's
directional well profiles.
Varel has expanded the Jumbo bit product offering to include
additional sizes, cutting structures and bearing options to meet
all your top-hole needs. Varel is the industry leader in jumbo
bits for oil and gas wells.
Advanced Cutting Structures
Challenger cutting structures are engineered to provide
the lowest possible drilling costs. Each design has the row
placement and cutter geometry determined to provide high
drilling efficiency, minimize tooth wear and prevent tracking
in a wide variety of formations and conditions.
Advanced Shirttail Contouring
Extensive shirttail contouring and clearance from the wall of the
hole ensures that fine cuttings are carried away from the seal
area, providing longer seal life.
Gage protection
Challenger steel bits feature superior gage protection. Semi-
round top inserts are strategically placed between gage teeth,
and work in unison with hardfacing to provide additional gage
and seal protection.
Premium Hardfacing
The tooth surfaces are fortified with premium, high-density
tungsten carbide hardfacing applied by oxy-acetylene welding
for superior wear resistance.
Center Jet Nozzle (J Feature)
A fourth interchangeable jet is installed in the center of the bit
to reduce bit balling or provide extra flow capacity.
Bit Sizes
Steel
Tooth
Tungsten Carbide Insert
IADC Code 115 135 415 435 445 515 615
Inches mm
22 558.8 ā€¢ ā€¢
23 584.2 ā€¢ ā€¢ ā€¢ ā€¢ ā€¢
24 609.6 ā€¢ ā€¢ ā€¢
26 660.4 ā€¢ ā€¢ ā€¢ ā€¢ ā€¢
28 711.2 ā€¢ ā€¢
Varel Jumbo Sealed Bearing Bit Availability
www.varelintl.com
Steel Tooth - Open Bearing Bits
ā€ŗ High Extension
Balling Resistant
Cutting Structure
ā€ŗ Non-Sealed
Roller Bearing
ā€ŗ Center Water Course
13
Overview
Cutting Structure
High extension balling resistant cutting structure and
application specific hardmetal patterns for high penetration
rates and long life in soft abrasive formations.
Bearing Package
Traditional ball and roller bearing, utilizing thrust buttons
for axial bearing loads, gives reliable performance under a
variety of rotary speeds and loads.
Center Jet Nozzle (J Feature)
A fourth interchangeable jet is installed in the center of
the bit to reduce bit balling or provide extra flow capacity.
(Available only in 7 7ā„8 bits and larger). Smaller bits are
configured with a center fluid course.
Forged Teeth
Varel steel tooth bits 13 Ā¾ and smaller are manufactured
with our exclusive forged tooth process. This innovative
method provides stronger, more impact-resistant teeth when
compared with milling because the metal flow lines from the
forging process follow the tooth contours instead of being
cut by machining.
Open Bearings
20 and larger bits include weep holes to assist cone drainage
and cleaning between runs. Grease fittings are also included
to re-grease bearings for protection between runs and during
periods of storage.
Steel Tooth - Center Water Course
Bit Type IADC Inches (in)
Millimeters
(mm)
L2 211
3 1
ā„8
, 3 Ā¼, 3 Ā½,
3 5
ā„8
, 3 Ā¾, 3 7
ā„8
,
4 1
ā„8
, 4 Ā¼, 4 Ā½,
4 5
ā„8
, 4 Ā¾, 4 7
ā„8
,
5 1
ā„8
, 5 Ā¼, 5 5
ā„8
,
5 Ā¾, 6, 6 1
ā„8
,
6 Ā¼, 6 Ā½, 6 5
ā„8
6 Ā¾, 7 7
ā„8
, 8 Ā½
79.3, 82.5,
88.9, 92.1,
95.2, 98.4,
104.8, 107.9,
114.3, 117.5,
120.7, 123.8,
130.1, 133.4,
142.8, 146.1,
152.4, 155.5,
158.7, 165.1,
168.3, 171.4,
200.0, 215.9
L1 311 3 7ā„8, 4 Ā¾, 6 1
ā„8
98.4, 120.7,
155.6
LH1 321
2 7ā„8, 2 15ā„16,
3 7
ā„8
, 4,
4 Ā½, 4 Ā¾, 4 7ā„8
73.0, 74.6,
98.4, 101.6,
114.3, 120.6,
123.8
Steel Tooth - Open Bearing Bit Availability
Bit Type IADC Inches (in)
Millimeters
(mm)
L111/L3A 111
14 Ā¾, 15,
16, 17 Ā½,
20, 21,
22, 23,
24, 26,
27 Ā½, 34,
36, 38 Ā¼,
44
374.6, 381.0,
406.4, 444.5,
508.0, 533.4,
558.8, 584.2,
609.6, 660.4,
698.5, 863.6,
914.4, 971.6,
1111.8
L113 113 26, 28 711.2
L121 121 12 Ā¼, 13 Ā¾ 311.1, 349.2
L131 131 17 Ā½, 26 444.5, 660.4
L211 211 26 660.4
www.varelintl.com
HE24DMRSV
Indicates Bit Series
HE= High Energy
CM= Compass
AF = A-Force
CH/CR= Challenger
Number System
One digit:
Steel tooth cutting structure
Softest-to-hardest (1-3)
Two digits:
TCI cutting structure
Softest-to-hardest (00-99)
ā€ƒ Even numbers - Predominately chisel-shaped inserts
ā€ƒ Odd numbers - Predominately conical-shaped inserts
Bit Nomenclature
Feature Name
Feature
Code
TCI Bit Steel Tooth Bit
Tungsten Carbide Coated
Cones
E Optional -
Cone Back Row Insert
Protection
G Standard Optional
Steel Center Jet
A-Force  7 7/8 only
H Optional -
Center Jet  7 7/8 only J Optional Optional
Shirttail Hardfacing M Standard Standard
Stabilization Inserts R Optional Optional
Leading Edge Shirttail
Inserts
S Optional Optional
V-Jet Hydraulics V
Standard on
IADC 537
Optional
Diamond Enhanced
Shirttail
Z Optional Optional
Diamond Feature
Enchanced
Nomenclature
TCI Bits
Steel Tooth
Bits
33% Back Row D ā€¢ ā€¢
50% Back Row D1 ā€¢ ā€¢
66% Back Row D2 ā€¢ ā€¢
100% Back Row D3 ā€¢ ā€¢
33% Back Row + 100% Gage DD ā€¢
50% Back Row + 100% Gage D1D ā€¢
66% Back Row + 100% Gage D2D ā€¢
100% Back Row + 100% Gage D3D ā€¢
Full Diamond Structure D3DD ā€¢
Diamond Leading Edge Shirttail Z ā€¢ ā€¢
15
Shirttail Protection
Shirttail Hardfacing ā€”
M Feature
Leading Edge and Hardfacing ā€”
S Feature
Stabilization and Hardfacing ā€”
R Feature
Diamond Enhanced and
Hardfacing ā€” Z Feature
To enhance gage holding and seal protection, Varel
roller cone bits provide value with a variety of shirttail
protection packages for high-angle drilling, abrasive
formations and steerable applications. These shirttail
protection packages can be used to tailor bits to meet
your drilling needs.
ā€ŗ Shirttail Hardfacing (M Feature)
	For demanding motor applications, a generous
application of tungsten carbide hardfacing is applied to
the shirttail lower edge and leading edge of the bit leg
to provide enhanced seal protection.
ā€ŗ Leading Edge Shirttail Inserts (S Feature)
	Tungsten carbide inserts are placed along the leading
edge of the shirttail providing additional wear resistance
in motor applications commanding high RPM or where
additional shirttail protection is needed.
ā€ŗ Stabilization Inserts (R Feature)
	Stabilization inserts enhance standard shirttail patterns
by providing bit stabilization and additional protection to
the pressure compensator in high-angle applications or
in deviation-prone formations.
ā€ŗ Diamond Enhanced Shirttail Inserts (Z Feature)
	In Varelā€™s premium shirttail protection package PCD-
capped inserts replace tungsten carbide inserts (TCI) in
strategic locations to provide maximum shirttail protection
in abrasive formations or directional applications.
www.varelintl.com
ā€ŗ Diamond Enhanced Back Row (D Feature)
	Carbide, back-row inserts are replaced with polycrystalline
diamond (PCD)-capped inserts to increase gage holding in abrasive
applications.
ā€ŗ Diamond Enhanced Gage and Back Row (DD Feature)
	Back row and all gage inserts utilize PCD-capped inserts to maximize
gage holding.
ā€ŗ Fully Diamond Enhanced Cutting Structure (D3DD Feature)
	All inserts are PCD-capped to extend bit life in the most extreme
drilling conditions. The premium D3DD package features a fully
PCD-clad cutting structure providing excellent wear resistance
in the harshest environments.
ā€ŗ Tungsten Carbide Coated Cones (E Feature)
	All exposed portions of the TCI cones are coated with tungsten
carbide to provide maximum resistance in applications where cone
shell erosion limits bit life.
ā€ŗ Steel Center Air Jet Nozzle (H Feature)
	Air type bits offer an optional center air jet nozzle featuring three
additional ports for enhanced cutting structure and enhanced hole
cleaning. (Available only in 7 7/8 bits and larger)
ā€ŗ Center Jet Nozzle (J Feature)
	A fourth interchangeable jet is installed in the center of the bit to
reduce bit balling or provide extra flow capacity. (Available only in
7 7/8 bits and larger)
ā€ŗ V-Jet Hydraulics (V Feature)
	The V-Jet aimed flow stream produces better cone cleaning, which
improves bit penetration rates. In addition to new head forgings,
the new designs maximize leg strength while minimizing overall bit
length, helping to deliver more hydraulic horsepower to the hole
bottom.
Premium Options
Impact Strength Testing
2 3 4 5
100%
80%
60%
40%
20%
0%
DropImpactSurvivalRate
Drop Height
Drop
Height
2
3
4
5
Survival
Rate HET
100%
100%
100%
40%
Survival Rate
Non HET
33%
0%
0%
0%
Non HET
HET
17
High Energy Tumbled (HET)
Patented High Energy Tumbled (HET) cutting performance
This proprietary process for improving the attributes of tungsten
carbide inserts (TCI) overcomes the traditional trade-off between
wear resistance and fracture toughness of tungsten carbide
components and actually makes TCI components both harder and
tougher. The HET process constitutes one more quality assurance
step in the manufacturing of tungsten carbide inserts. We
manufacture the inserts used in our products and control all of the
HET processing and inspection of inserts.
Static Bending Strength
Non HET
HET
210%Increase
High Energy Tumbled (HET)
Tungsten Carbide
ā€ŗ	 Patented process
ā€ŗ	 Proven to increase insert 	
	toughness
ā€ŗ	 Results in greater overall 	
	 penetration rates
ā€ŗ	 Reduced drilling costs
www.varelintl.com
Roller Cone Reference Tables Bit Connections, Total Flow Area
Bit Diameter Tolerances
Roller Cone Bit Diameter Tolerances
Size of Bit Tolerance
in. in. mm
13 3/8 and smaller + 1/32 - 0 + 0.80 - 0
13 25/32 to 17 1/2, inclusive + 1/16 - 0 + 1.59 - 0
17 17/32 and larger + 3/32 - 0 + 2.38 - 0
Roller Cone Bit Connection Sizes
Size of Bit
in.
Size and Style of
Rotary Pin Connection
2 7/8 to 3 3/8 inclusive 4 Thread N Rod
3 1/2 to 4 1/2 inclusive 2 3/8 API REG
4 5/8 to 5 inclusive 2 7/8 API REG
5 1/8 to 7 3/8 inclusive 3 1/2 API REG
7 1/2 to 9 3/8 inclusive 4 1/2 API REG
9 1/2 to 14 3/8 inclusive 6 5/8 API REG
14 1/2 to 18 1/2 inclusive 6 5/8 API REG or 7 5/8 API REG
18 5/8 to 26 inclusive 7 5/8 API REG or 8 5/8 API REG
27 and larger 8 5/8 API REG
Total Flow Area (TFA) Table
Nozzle
Size
Nozzle Flow Area (square inches)
1
Nozzle
2
Nozzles
3
Nozzles
4
Nozzles
7/32 0.0376 0.0752 0.1127 0.1503
8/32 0.0491 0.0982 0.1473 0.1963
9/32 0.0621 0.1243 0.1864 0.2485
10/32 0.0767 0.1534 0.2301 0.3068
11/32 0.0928 0.1856 0.2784 0.3712
12/32 0.1104 0.2209 0.3313 0.4418
13/32 0.1296 0.2592 0.3889 0.5185
14/32 0.1503 0.3007 0.4510 0.6013
15/32 0.1726 0.3451 0.5177 0.6903
16/32 0.1963 0.3927 0.5890 0.7854
17/32 0.2217 0.4433 0.6650 0.8866
18/32 0.2485 0.4970 0.7455 0.9940
19/32 0.2769 0.5538 0.8307 1.1075
20/32 0.3068 0.6136 0.9204 1.2272
21/32 0.3382 0.6765 1.0147 1.3530
22/32 0.3712 0.7424 1.1137 1.4849
24/32 0.4418 0.8836 1.3254 1.7671
26/32 0.5185 1.0370 1.5555 2.0739
28/32 0.6013 1.2026 1.8040 2.4053
30/32 0.6904 1.3808 2.0711 2.7615
32/32 0.7855 1.5710 2.3565 3.1420
Note: Some bit types are available with alternate connection sizes by
special order.
The gage diameter of the cutting edge of the bits shall conform to the
size designation within the following tolerances:
Ā© American Petroleum Institute
Center Jet Nozzle Size  Availability
Bit Size Range
Bearing Type
Center Jet Nozzles
in. mm Part No. Available Sizes
7 7/8 - 9 7/8 200.0 - 250.9 ALL 32477 8 thru 16
10 5/8 - 28 269.9 - 711.2 ALL 12400 8 thru 16, 18, 20
19
Roller Cone Reference TablesMakeup Torque Table
Nozzle Table
Recommended Roller Cone Makeup Torque
API Pin Size Recommended Torque
in. ft - lbs N - m
2 3/8 Reg. 3,000 - 3,500 4,100 - 4,800
2 7/8 Reg. 4,500 - 5,500 6,100 - 7,500
3 1/2 Reg. 7,000 - 9,000 9,500 - 12,200
4 1/2 Reg. 12,000 - 16,000 16,000 - 22,000
6 5/8 Reg. 28,000 - 32,000 38,000 - 43,000
7 5/8 Reg. 34,000 - 40,000 46,000 - 54,000
8 5/8 Reg. 40,000 - 60,000 54,000 - 81,000
Nozzle Size  Availability
Bit Size Range
Bearing Type
Standard Nozzles Mini-Extended Nozzles
in. mm Part No. Available Sizes Part No. Available Sizes
3 7/8 - 4 1/2 98.5 - 114.3 SEALED 15669 8 thru 16, 18 - -
4 5/8 - 6 117.4 - 152.4 SEALED 5940 8 thru 16, 18, 20 - -
6 1/8 - 6 3/4 155.6 - 171.5 SEALED 17536 8 thru 16, 18, 20 - -
7 1/2 - 7 7/8 190.5 - 200.0
SEALED 5941
8 thru 16, 18, 20,
22, 24, 26, 28
12102 9 thru 16, 18, 20
9 7/8 250.9
8 1/4 - 9 7/8, 11,
12
209.6 - 250.9,
279.4, 304.8
SEALED
6703
8 thru 16, 18, 20,
22, 24, 26, 28
12278
9 thru 16, 18,
20, 22
12 1/4 - 15 1/2 311.2 - 393.7 ALL
16 - 28
44
406.4 - 711.2
1117.6
ALL 10735
9 thru 20, 22, 24,
26, 28, 30, 32
17597
12 thru 16, 18,
20, 22, 24, 28
Makeup torque is for pin size only, not bit diameter.
www.varelintl.com
Bit Shipping Weights
Roller Cone Bit Shipping Weights
TCI Steel Tooth
Bit Diameter Approximate Weight Approximate Weight
in. mm
Regular
lbs. kg
Jet
lbs. kg
Regular
lbs. kg
Jet
lbs. kg
2 7/8 - 2 15/16 73.0 - 74.6 4.5 2
2 15/16 - 3 74.6 - 76.2 9 4
3 1/8 - 3 1/4 79.3 - 82.5 4.5 2
3 1/2 88.9 9 4
3 1/2 - 3 3/4 88.9 - 95.2 9 4
3 7/8 98.4 10 5
3 7/8 - 4 1/8 98.4 - 104.7 9 4
4 101.6 15 7
4 1/8 104.7 15 7
4 1/4 107.9 11 5
4 1/2 114.3 11 5 12 5
4 5/8 117.4 12 5
4 3/4 120.6 20 9 16 7 21 10
4 7/8 - 5 123.8 - 127.0 16 7
5 1/8 130.1 20 9
5 1/8 - 5 1/2 130.1 - 139.7 17 8
5 1/4 133.1 36 17 20 9
5 5/8 142.8 36 17 27 12
5 5/8 - 5 7/8 142.8 - 149.2 25 12
5 3/4 146.0 27 12
5 7/8 149.2 38 17 27 12
6 152.4 38 17 36 16 27 12 33 15
6 1/8 155.5 38 17 36 16 27 12 33 15
6 1/4 158.7 42 19 30 14 37 17
6 1/2 - 6 5/8 165.1 - 168.3 42 19 32 15
6 3/4 171.4 46 21 33 15 46 21
7 3/8 187.3 41 19
7 5/8 193.6 67 30 70 32
7 7/8 200.0 81 37 67 30 71 33
8 3/8 212.7 83 38
8 1/2 215.9 93 42 92 42 86 39
8 3/4 222.2 101 46 92 42 86 39
9 5/8 244.4 116 53
9 7/8 250.8 137 62 116 53 133 60
10 5/8 269.8 190 86 131 60
11 279.4 190 86 140 64
12 304.8 210 95 180 82
12 1/4 311.1 228 105 180 82 213 97
13 3/4 349.2 275 125 253 115
14 3/4 - 15 374.6 - 381.0 336 152 345 157
16 406.4 580 264 442 192
17 1/2 444.5 621 282 450 204 505 229
20 508.0 647 294
22 558.8 891 404
24 609.6 1125 510
26 660.4 1625 737 1411 640
28 711.2 1300 590
36 914.4 4219 1914
Roller Cone Reference Tables
21
API Casing Dimensions and Bit Diameters
Dimensions Bit Size
Size OD
in.
Weight
Per Foot
Nominal lbs.
Wall
Thickness
in.
Nominal
Inside
Diameter in.
Casing
Coupling
OD in.
API Drift
Diameter in.
Recommended Bit Size Diameter
in. mm
4 1/2
9.50 .205 4.090 5.000 3.965 3 7/8 98.4
10.50 .224 4.052 5.000 3.927 3 7/8 98.4
11.60 .250 4.000 5.000 3.875 3 7/8 98.4
13.50 .290 3.920 5.000 3.795 3 3/4 95.2
5
11.50 .220 4.560 5.563 4.435 41/4 107.9
13.00 .253 4.494 5.563 4.369 41/4 107.9
15.00 .296 4.408 5.563 4.283 41/4 107.9
18.00 .362 4.276 5.563 4.151 4 1/8 104.8
5 1/2
14.00 .244 5.012 6.050 4.887 4 7/8 123.8
15.50 .275 4.950 6.050 4.825 4/34 120.7
17.00 .304 4.892 6.050 4.767 4/34 120.7
20.00 .361 4.778 6.050 4.653 4 5/8 117.5
23.00 .415 4.670 6.050 4.545 4 1/2 114.3
6 5/8
20.00 .288 6.049 7.390 5.924 5 7/8 149.2
24.00 .352 5.921 7.390 5.796 5 3/4 146.1
28.00 .417 5.791 7.390 5.666 5 5/8 142.8
32.00 .475 5.675 7.390 5.550 5 1/4 133.4
7
17.00 .231 6.538 7.656 6.413 6 1/4 158.7
20.00 .272 6.456 7.656 6.331 6 1/4 158.7
23.00 .317 6.366 7.656 6.241 6 1/4 158.7
26.00 .362 6.276 7.656 6.151 6 1/8 155.5
29.00 .408 6.184 7.656 6.059 6 152.4
32.00 .453 6.094 7.656 5.969 5 7/8 149.2
35.00 .498 6.004 7.656 5.879 5 7/8 149.2
38.00 .540 5.920 7.656 5.795 5 3/4 146.1
7 5/8
24.00 .300 7.025 8.500 6.900 6 3/4 171.4
26.20 .328 6.969 8.500 6.844 6 3/4 171.4
29.70 .375 6.875 8.500 6.750 6 3/4 171.4
33.70 .430 6.765 8.500 6.640 6 1/2 165.1
39.00 .500 6.625 8.500 6.500 6 1/2 165.1
8 5/8
24.00 .264 8.097 9.625 7.972 7 7/8 200.0
28.00 .304 8.017 9.625 7.892 7 7/8 200.0
32.00 .352 7.921 9.625 7.796 7 5/8 193.7
36.00 .400 7.825 9.625 7.700 7 5/8 193.7
40.00 .450 7.725 9.625 7.600 6 3/4 171.4
44.00 .500 7.625 9.625 7.500 6 3/4 171.4
49.00 .557 7.511 9.625 7.386 6 3/4 171.4
9 5/8
32.30 .32 9.001 10.635 8.845 8 3/4 222.2
36.00 .352 8.921 10.635 8.756 8 3/4 222.2
40.00 .395 8.835 10.635 8.697 8 1/2 215.9
43.50 .435 8.755 10.635 8.599 8 1/2 215.9
47.00 .472 8.681 10.635 8.525 8 1/2 215.9
53.50 .545 8.535 10.635 8.397 8 3/8 212.7
10 3/4
32.75 .279 10.192 11.750 10.036 9 7/8 250.8
40.50 .350 10.050 11.750 9.894 9 7/8 250.8
45.50 .400 9.950 11.750 9.794 9 5/8 244.5
51.00 .450 9.850 11.750 9.694 9 5/8 244.5
55.50 .495 9.760 11.750 9.604 9 1/2 241.3
60.70 .545 9.660 11.750 9.504 9 1/2 241.3
65.70 .595 9.560 11.750 9.404 9 228.6
11 3/4
42.00 .333 11.084 12.750 10.928 10 5/8 269.9
47.00 .375 11.000 12.750 10.844 10 5/8 269.9
54.00 .435 10.880 12.750 10.724 10 5/8 269.9
60.00 .489 10.772 12.750 10.616 9 7/8 250.8
13 3/8
48.00 .330 12.715 14.375 12.559 12 1/4 311.1
54.50 .380 12.615 14.375 12.459 12 1/4 311.1
61.00 .430 12.515 14.375 12.359 12 1/4 311.1
68.00 .480 12.415 14.375 12.259 12 1/4 311.1
72.00 .514 12.347 14.375 12.191 12 304.8
16
65.00 .375 15.250 17.000 15.062 14 3/4 374.6
75.00 .438 15.125 17.000 14.936 14 3/4 374.6
84.00 .495 15.010 17.000 14.822 14 3/4 374.6
18 5/8 87.50 .435 17.756 20.000 17.567 17 1/2 444.5
20
94.00 .438 19.124 21.000 18.936 17 1/2 444.5
106.50 .500 19.000 21.000 18.812 17 1/2 444.5
133.00 .635 18.730 21.000 18.542 17 1/2 444.5
8
Ā© VAREL INTERNATIONAL 2011
MKTG 11C500-06-2010
World Headquarters
Dallas, Texas USA
Tel: +1.800.827.3526
Tel: +1.972.242.1160
Fax: +1.972.242.8770
info@varelintl.com
Pau, France
Tel: +33.55.914.4825
Fax: +33.55.914.4844
Kuala Lumpur, Malaysia
Tel: +60.32.693.2255
Fax: +60.32.693.7550
Bangkok, Thailand
Tel: +66.2713.2215
Fax: +66.2713.3787
Ho Chi Minh City, Vietnam
Tel: +84.8.5404.6868
Fax: +84.8.5404.6969
Europe
Pau, France
Tel: +33.55.914.4825
Fax: +33.55.914.4844
Medemblik, The Netherlands
Tel: +31.227.570.030
Fax: +31.227.547.003
Aberdeen, United Kingdom
Tel: +44.1224.785.209
Fax: +44.1224.785.224
Middle East
Abu Dhabi, UAE
Tel: +971.2644.8414
Fax: +971.2644.8424
Dubai, UAE
Tel: +971.4327.7790
Fax: +971.4327.8649
Cairo, Egypt
Tel: +201.2325.3240
Ahmadi, Kuwait
Tel: +965.2398.0817
Fax: +965.2398.0825
Muscat, Oman
Tel: +968.2478.9070
Islamabad, Pakistan
Tel: +92.51.225.6170
Fax: +92.51.225.6190
Doha, Qatar
Tel: +974.467.3825
Fax: +974.443.8986
Al Khobar, Saudi Arabia
Tel: +966.3887.9273
Fax: +966.3887.4479
Western Hemisphere
Western United States
Fort Worth, Texas USA
Tel: +1.800.827.3526
Tel: +1.817.439.1183
Fax: +1.817.439.4294
Odessa, Texas USA
Tel: +1.800.371.1658
Tel: +1.432.367.1658
Fax: +1.432.550.5385
Gulf Coast  South Texas
Houston, Texas USA
Tel: +1.888.273.5334
Tel: +1.281.670.2401
Fax: +1.281.227.6682
Mid-Continent
Oklahoma City, Okla USA
Tel: +1.888.731.4046
Tel: +1.405.672.3633
Fax: +1.405.672.4696
Rockies
Centennial, Colo. USA
Tel: +1.303.768.8182
Fax: +1.303.672.4696
Canada
Calgary, Alberta Canada
Tel: +1.888.988.4988
Tel: +1.403.266.5801
Fax: +1.403.303.2693
Eastern Hemisphere
Africa
Hassi-Messaoud, Algeria
Tel: +213.2975.4738
Fax: +213.2975.4737
Port-Gentil, Gabon
Tel: +241.781.4131
Asia-Pacific
Booragoon, WA Australia
Tel: +61.8.9315.9999
Fax: +61.8.9315.9800
Balikpapan, Indonesia
Tel: +62.54.287.7859
Fax: +62.54.287.7950

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Varelrollerconedrillbits 13261086839331-phpapp01-120109053222-phpapp01

  • 1. ROLLER CONE BITS Oil and Gas Products 2011
  • 2. About Varel International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Varel Roller Cone Drill Bit Technology . . . . . . . . . . . . . . . . . . . . . . 2 Advanced Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 High Energy Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Compass Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 A-Force Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Challenger Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Steel Tooth - Open Bearing Bits . . . . . . . . . . . . . . . . . . . . . . 12-13 Bit Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Shirttail Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Premium Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 High Energy Tumbled (HET) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Roller Cone Reference Tables . . . . . . . . . . . . . . . . . . . . . . . . 18-19 Bit Shipping Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 API Casing Dimensions and Bit Diameters . . . . . . . . . . . . . . . . . 21 www.varelintl.com Table of Contents
  • 3. 1 About Varel International ā€œWe will deliver ever-increasing value to our customers and other stakeholders by exceeding industry standards for performance, service and innovation.ā€ Founded in 1947, Varel International is the worldā€™s largest independent supplier in the global oil & gas drillbitmarket.Vareloffersacomprehensiveproduct line of roller cone and fixed cutter (PDC) drill bits that have evolved and improved through patented drill bit technologies and emerging drilling technologies. Varel aligns its engineering and manufacturing capabilities to provide customers with high-quality products that deliver reliability and optimum performance. ā€¢ High-quality manufacturing ā€¢ Product and process innovation ā€¢ Delivering integrity in all of our relationships ā€¢ Responsibility towards health, safety, and the environment ā€¢ Creating customers for life Scan our updated catalog for our latest products, features and premium options. Then contact the Varel sales office near you to discuss innovative and cost-effective solutions for your next drilling project.
  • 4. www.varelintl.com Varel Roller Cone Drill Bit Technology Varel Drill Bit Technology Varel roller cone bits are designed and manufactured to provide high levels of performance and reliability. The product lines are the result of years of industry experience and thousands of hours of field tests in the most demanding applications. Every detail of the design and manufacturing process results in a product built to meet or exceed the requirements of our customers. Using electronic logs and our proprietary GeoScienceā„¢ program, Varel evaluates characteristics of rock formations. This program enables Varel to determine rock type, compressive strength, abrasivity and shale reactivity. Varel has developed proprietary algorithms for cutting structure and bearing designs to ensure each product design consistently performs in a variety of applications. Algorithms are used to design cutting structures to achieve desired rates of penetration, resist tracking and combat off-center operation. Bearings and seal systems are designed using models that assure adequate load capacity and seal wear life in high rotary speed and/or applications with high solids in the circulation system. Materials used in the construction of roller cone bits are sourced from leading suppliers who have the ability to produce consistently to high standards and meet firm delivery schedules. Varel operates using the philosophy of partnering with suppliers in order to build long-term relationships that provide quality materials and components which result in increased value to our customers. Our manufacturing processes are designed to be robust and repeatable. These processes are constantly monitored and continuously reviewed to provide the drilling industry with ever-increasing value. All Varel roller cone design and manufacturing facilities are managed through quality programs meeting the requirements of both ISO 9001:2008 and API Q1. These quality programs are designed with an emphasis on consistency, quality and continuous improvement in all aspects of our business. Varel products are tailored for specific applications by customizing from a rich set of optional features. These features deliver increased wear protection in demanding drilling applications. This results in longer bit life and reduced drilling costs for our customers. All Varel products are delivered with superior service. No matter where you are in the world, Varel sales and technical service personnel are experts on local drilling conditions and problem avoidance, and can assist you with proper drill bit and operating parameters selection. From well proposals to onsite monitoring, Varel is available to help you plan and drill your well successfully. Varel maintains an industry-leading bit record database that is utilized to monitor bit performance and to ensure appropriate bit selection in the well planning process. Varel Roller Cone Availability Product Name Size Range TCI Steel Tooth Air High Energy 7 1/2 - 13 3/4 ā€¢ Compass 3 3/4 - 7 3/8 ā€¢ A-Force 6 1/8 - 12 1/4 ā€¢ ā€¢ Challenger Steel Tooth Large Performance Jumbo 3 1/2 - 13 3/4 14 3/4 - 18 1/2 20 + ā€¢ ā€¢ ā€¢ ā€¢ ā€¢ Steel Tooth, Open Bearing 2 7/8 - 44 ā€¢ 7-1-0035, 7-1-0035.1
  • 5. 3 Advanced Technologies Finite Element Analysis (FEA) of an insert hole GeoScience builds a virtual model of the geology of the well sections to be drilled. Advanced Technologies for Design Analysis Varel engineers utilize Computational Fluid Dynamics (CFD) to simulate fluid flow around roller cone bits and evaluate design hydraulics prior to field tests. CFD analysis allows nozzle orientations to be optimized to eliminate fluid stagnation zones, and to ensure cone cleaning and hole cleaning are efficient and enable maximum penetration rates to be achieved. Finite Element Analysis (FEA) is employed to analyze new roller cone bit designs in the early stages of the process to ensure product reliability under a wide variety of operating conditions. The insert hole and bearing geometries are analyzed through FEA and designed to withstand the high loads encountered in severe drilling applications. GeoScienceTM is Varelā€™s proprietary well log, lithology, and rock property analysis software. Varel has developed proprietary algorithmic analytical capabilities to create a leading tool for drill bit applications analysis. Using customer-supplied mud logs, drilling logs, and electric log data, Varel builds a virtual model of the well sections to be drilled. Historic bit performance is evaluated using a specific energy method that allows for correlation across different bore diameters. The GeoScience technology and method leads to a far better understanding of the drilling challenge to be met and assists in identifying the type of drill bit for the application.
  • 6. ā€ŗ High temperature, high lubricity bearing grease www.varelintl.com ā€ŗ Improved shirttail hardfacing ā€ŗ Patented HET carbide inserts ā€ŗ High capacity journal bearing ā€ŗ Optional diamond enhancement features available ā€ŗ V-Jetā„¢ hydraulics package ā€ŗ Patented conical seal gland ā€ŗ Patented heat shield High Energy Series Reliability Improvement High Energy Series Previous Technology100% 80% 60% 40% 20% 0% %SealEffective 21% Increase ā€ŗ Advanced Compensation System Our product development team started with a higher load capacity bearing geared toward higher weight and motor applications. Bearing reliability was also enhanced through closely controlled assembly tolerances.
  • 7. 5 Proven technology meets enhanced features The new High Energy product line consists of our 7Ā½ to 13Ā¾ sealed journal bearings with tungsten carbide cutting structures. The bits are built with time-proven O-ring seal technology, but with new features that greatly enhance the effective life of the seals. First, a patented conical seal gland design has been employed. This new geometry positions the seal in such a way that it can better handle pressure fluctuations and still maintain a preferred dynamic sealing location and interface. The new seal gland is further complemented by an industry exclusive heat shield deployed between the seal and the inner bearing. This shield provides life extending thermal insulation to the seal from heat generated in the bearing. The result is a lower operating temperature for the seal that also extends seal life. An improved seal and bearing system The High Energy Series includes innovations that increase bearing life and seal protection. Engineers developed a bearing system designed to support higher loads on the bearing surface, which resulted in a more robust and more tightly toleranced journal bearing. In addition, a new anti-shale packing configuration is incorporated, improving cuttings diversion away from the mud side of the seal gland. Self-draining reservoir We have incorporated a larger dome-vented grease reservoir into the bearing system that is capable of delivering bearing lubrication over longer, higher load and higher RPM runs. This new reservoir provides a 13 percent increase in capacity over previous designs and is configured to be ā€œself-drainingā€ to avoid cuttings buildup adjacent to the reservoir. This feature improves the reliability of reservoir performance when a High Energy Series bit is rerun. Increased wear resistance To ensure greater durability, we have incorporated a new shirttail hard metal formulation that significantly increases wear resistance in this critical area of the bit. Upgraded shirttail enhancements including leading edge shirttail inserts, stabilization inserts and diamond enhanced shirttail protection are available. High Energy Tumbled (HET) cutting performance This proprietary process for improving the attributes of tungsten carbide inserts (TCI) overcomes the traditional trade-off between wear resistance and fracture toughness of tungsten carbide components and actually makes TCI components both harder and tougher. The HET process constitutes one more quality assurance step in the manufacturing of tungsten carbide inserts. We manufacture the inserts used in our products and control all of the HET processing and inspection of inserts. As a leading manufacturer and global supplier to the drilling industry, we are proud to introduce the next generation in drill bit performance ā€“ the Varel High Energy Series. This innovative series ushers in a new line of roller cone bits capable of increasing drilling performance by effectively utilizing higher energy inputs in the form of increased rotary speed, increased weight on bit, or both. To create the High Energy Series, our engineers used an integrated systems approach. At every point in the development process, each element was refined and enhanced to add to the durability and drilling rate of these bits. As a result, our High Energy Series bits are able to withstand applications where the combination of bit weight and rotary speed is at the high end of the spectrum, and by doing so deliver better performance in critical applications. Overview
  • 8. www.varelintl.com Compass Series ā€ŗ Custom gage row designs available ā€ŗ Patented HET carbide inserts ā€ŗ Enhanced shirttail protection ā€ŗ Patented conical seal gland ā€ŗ Patented heat shield ā€ŗ High temperature, high lubricity bearing grease ā€ŗ Improved hardfacing near reservoir for wear resistance in directional applications ā€ŗ Highly responsive cutting structure design Compass series bits have proved highly effective across the spectrum of slimhole operations. Available in sizes ranging from 3-3/4ā€ to 7-3/8,ā€ Compass tungsten carbide insert bits meet the extreme demands of slimhole applications. In one slimhole application for a major operator in Western Canada, a 158.7mm Compass bit was challenged to increase meters drilled while maintaining an acceptable rate of penetration (ROP). This application requires the bit to pass through increasingly hard formations including the abrasive, sharp sands of the Cadomin/Nikanassin formations. Varel supplied the operator with the Compass CM44DMRS bit, equipped with a diamond enhanced back row, leading edge shirttail inserts and stabilization inserts. The bit drilled 180 meters, down to 1985 meters depth. This performance netted a 19.4 percent improvement in meters drilled when compared to the closest competitor offset and a 31 percent improvement in ROP. Performance Chart 140 180 200 160 120 80 100 60 40 20 0 6 8 9 7 5 3 4 2 1 0 VarelCompassBit CompetitorRun1CompetitorRun2CompetitorRun3CompetitorRun4CompetitorRun5 Meters ROP
  • 9. Cutting structures designed for high ROP and steering response. Heat shield ring with a conical seal gland helps prevent thermal degradation of the seal. High capacity grease reservoir improves lubrication within the bearing. View of the internal bearing structure. The advanced bearing metallurgy included in this series provides for a stronger, more stable bearing surface. 7 Overview Compassā„¢ Series Slimhole Bits Reduced size casing programs, re-entries, multi-laterals, and coiled tubing drilling all require steerability, reliability and efficient rate of penetration. Engineered with application specific technology, Compass Series Slimhole Bits provide excellent steerability and high rates of penetration even when weight on bit is limited. The bearing provides long, reliable performance in deep hole, long reach sections where increased RPMs in motor applications are commonly encountered. Series Features and Benefits ā€ŗ Advanced cutting structure and gage Compass series bits are made with highly responsive cutting structures designed for increased drilling speed and unsurpassed steerability. The dense shirttail protection included in the gage of slimhole bits provides superior durability in directional applications. Custom gage row designs are available to optimize the bit for specific drilling applications. Semi-round top (SRT) inserts or flat topped diamond inserts are applied to harden the gage where required. ā€ŗ Patented conical seal gland Constructed to resist cuttings packing in the seal area, the unique geometry of the seal gland provides significant benefits during high angle drilling. ā€ŗ Patented heat shield Deployed between the seal and inner bearing, this shield provides life extending thermal insulation to the seal from heat generated in the bearing. ā€ŗ High temperature, high lubricity bearing grease Advanced synthetic grease allows for improved lubrication and greater reliability in high speed motor applications. ā€ŗ High capacity reservoir The redesigned reservoir is capable of delivering bearing lubrication over longer and higher RPM runs. ā€ŗ Patented High Energy Tumbledā„¢ (HET) cutting inserts Cutting elements undergo the HET process to alter the surface attributes, resulting in inserts that are more abrasion and impact resistant. ā€ŗ Advanced bearing metallurgy Compass bits are equipped with a silver plated journal bushing, silver plated floating thrust washer, pilot pin and enhanced bearing hardmetal alloy for increased durability and reliability.
  • 10. www.varelintl.com A-Force Series ā€ŗ Back row gage protection ā€ŗ Advanced cutting structure ā€ŗ Shirttail protection ā€ŗ Advanced compensation system ā€ŗ Replaceable steel jet nozzles with nail retention ā€ŗ HETā„¢ conical inserts Heat shield ring with a conical seal gland helps prevent thermal degradation of the seal Cutaway view of the new high load bearing system All new head forgings maximize leg strength while increasing clearance area for cuttings removal Diamond enhancement upgrades are available for both the shirttail and primary cutting structure. These upgrades can be especially beneficial in abrasive air, mist and foam applications. ā€ŗ Hardfacing near reservoir for wear resistance in lateral sections and building angle
  • 11. Patented High Energy Tumbled Inserts High capacity grease reservoir system improves grease distribution within the bearing 9 Overview A-Forceā„¢ In the quest for higher rates of penetration, operators are increasingly turning to underbalanced drilling that utilizes air, water mist and foam fluid systems. These complex systems require specialized bits to maximize efficiency and performance. Varel has been engineering roller cone bits for air and underbalanced drilling applications since 1994. Now Varel introduces the A-Force series of sealed journal bearing jet air bits to meet the needs of these applications and provide superior results. Newly Engineered Bearing and Seal System Included on all A-Force series bits is an updated sealed journal bearing system designed with new technology that improves management of bearing heat and better accommodates high drilling loads. ā€ŗ Advanced cutting structure and gage A-Force series bits use cutting structures designed for increased drilling speed in underbalanced drilling applications. The dense shirttail protection included in the gage provides superior durability in directional applications. ā€ŗ Patented conical seal gland Constructed to resist cuttings packing in the seal area, the unique geometry of the seal gland provides significant benefits during high angle drilling. ā€ŗ Patented heat shield Deployed between the seal and inner bearing, this shield provides life extending thermal insulation to the seal from heat generated in the bearing. ā€ŗ High temperature, high lubricity bearing grease Advanced synthetic grease allows for improved lubrication and greater reliability in high speed motor applications. ā€ŗ High capacity reservoir The redesigned reservoir is capable of delivering bearing lubrication over longer and higher RPM runs. ā€ŗ Patented High Energy Tumbledā„¢ (HET) cutting inserts Cutting elements undergo the HET process to alter the surface attributes, resulting in inserts that are more abrasion and impact resistant. ā€ŗ Advanced bearing metallurgy A-Force bits are equipped with a silver plated journal bushing, silver plated floating thrust washer, pilot pin and enhanced bearing hardmetal alloy for increased durability and reliability. Patented High Energy Tumbled (HET) Inserts Varel A-Force bits are designed with tough HET conical inserts with medium extension. The conical shape promotes high ROPs in underbalanced drilling. The engineered cutting structures of A-Force bits are both durable and efficient.
  • 12. www.varelintl.com Challenger Series Steel Tooth and TCI ā€ŗ Advanced Cutting Structures ā€ŗ Shirttail Protection ā€ŗ Semi-Round Top Gage Protection (G Feature)* ā€ŗ Premium Hardfacing ā€ŗ Advanced Shirttail Contouring ā€ŗ Center Jet Nozzle Available Challenger bits deliver reliable performances with time-proven cutting structures that offer high drilling efficiency, minimize wear and prevent tracking in a wide variety of formations.
  • 13. 11 Overview Challengerā„¢ Series Challenger Series Bits are designed to be durable and deliver efficient performance in all applications. In the large diameter performance sector (14 3/4 thru 18 1/2 diameters), improved roller bearings, redesigned head forgings, new bearing grease, and an upgraded and larger reservoir capacity deliver longer bearing life in the more challenging runs that are increasingly common with today's directional well profiles. Varel has expanded the Jumbo bit product offering to include additional sizes, cutting structures and bearing options to meet all your top-hole needs. Varel is the industry leader in jumbo bits for oil and gas wells. Advanced Cutting Structures Challenger cutting structures are engineered to provide the lowest possible drilling costs. Each design has the row placement and cutter geometry determined to provide high drilling efficiency, minimize tooth wear and prevent tracking in a wide variety of formations and conditions. Advanced Shirttail Contouring Extensive shirttail contouring and clearance from the wall of the hole ensures that fine cuttings are carried away from the seal area, providing longer seal life. Gage protection Challenger steel bits feature superior gage protection. Semi- round top inserts are strategically placed between gage teeth, and work in unison with hardfacing to provide additional gage and seal protection. Premium Hardfacing The tooth surfaces are fortified with premium, high-density tungsten carbide hardfacing applied by oxy-acetylene welding for superior wear resistance. Center Jet Nozzle (J Feature) A fourth interchangeable jet is installed in the center of the bit to reduce bit balling or provide extra flow capacity. Bit Sizes Steel Tooth Tungsten Carbide Insert IADC Code 115 135 415 435 445 515 615 Inches mm 22 558.8 ā€¢ ā€¢ 23 584.2 ā€¢ ā€¢ ā€¢ ā€¢ ā€¢ 24 609.6 ā€¢ ā€¢ ā€¢ 26 660.4 ā€¢ ā€¢ ā€¢ ā€¢ ā€¢ 28 711.2 ā€¢ ā€¢ Varel Jumbo Sealed Bearing Bit Availability
  • 14. www.varelintl.com Steel Tooth - Open Bearing Bits ā€ŗ High Extension Balling Resistant Cutting Structure ā€ŗ Non-Sealed Roller Bearing ā€ŗ Center Water Course
  • 15. 13 Overview Cutting Structure High extension balling resistant cutting structure and application specific hardmetal patterns for high penetration rates and long life in soft abrasive formations. Bearing Package Traditional ball and roller bearing, utilizing thrust buttons for axial bearing loads, gives reliable performance under a variety of rotary speeds and loads. Center Jet Nozzle (J Feature) A fourth interchangeable jet is installed in the center of the bit to reduce bit balling or provide extra flow capacity. (Available only in 7 7ā„8 bits and larger). Smaller bits are configured with a center fluid course. Forged Teeth Varel steel tooth bits 13 Ā¾ and smaller are manufactured with our exclusive forged tooth process. This innovative method provides stronger, more impact-resistant teeth when compared with milling because the metal flow lines from the forging process follow the tooth contours instead of being cut by machining. Open Bearings 20 and larger bits include weep holes to assist cone drainage and cleaning between runs. Grease fittings are also included to re-grease bearings for protection between runs and during periods of storage. Steel Tooth - Center Water Course Bit Type IADC Inches (in) Millimeters (mm) L2 211 3 1 ā„8 , 3 Ā¼, 3 Ā½, 3 5 ā„8 , 3 Ā¾, 3 7 ā„8 , 4 1 ā„8 , 4 Ā¼, 4 Ā½, 4 5 ā„8 , 4 Ā¾, 4 7 ā„8 , 5 1 ā„8 , 5 Ā¼, 5 5 ā„8 , 5 Ā¾, 6, 6 1 ā„8 , 6 Ā¼, 6 Ā½, 6 5 ā„8 6 Ā¾, 7 7 ā„8 , 8 Ā½ 79.3, 82.5, 88.9, 92.1, 95.2, 98.4, 104.8, 107.9, 114.3, 117.5, 120.7, 123.8, 130.1, 133.4, 142.8, 146.1, 152.4, 155.5, 158.7, 165.1, 168.3, 171.4, 200.0, 215.9 L1 311 3 7ā„8, 4 Ā¾, 6 1 ā„8 98.4, 120.7, 155.6 LH1 321 2 7ā„8, 2 15ā„16, 3 7 ā„8 , 4, 4 Ā½, 4 Ā¾, 4 7ā„8 73.0, 74.6, 98.4, 101.6, 114.3, 120.6, 123.8 Steel Tooth - Open Bearing Bit Availability Bit Type IADC Inches (in) Millimeters (mm) L111/L3A 111 14 Ā¾, 15, 16, 17 Ā½, 20, 21, 22, 23, 24, 26, 27 Ā½, 34, 36, 38 Ā¼, 44 374.6, 381.0, 406.4, 444.5, 508.0, 533.4, 558.8, 584.2, 609.6, 660.4, 698.5, 863.6, 914.4, 971.6, 1111.8 L113 113 26, 28 711.2 L121 121 12 Ā¼, 13 Ā¾ 311.1, 349.2 L131 131 17 Ā½, 26 444.5, 660.4 L211 211 26 660.4
  • 16. www.varelintl.com HE24DMRSV Indicates Bit Series HE= High Energy CM= Compass AF = A-Force CH/CR= Challenger Number System One digit: Steel tooth cutting structure Softest-to-hardest (1-3) Two digits: TCI cutting structure Softest-to-hardest (00-99) ā€ƒ Even numbers - Predominately chisel-shaped inserts ā€ƒ Odd numbers - Predominately conical-shaped inserts Bit Nomenclature Feature Name Feature Code TCI Bit Steel Tooth Bit Tungsten Carbide Coated Cones E Optional - Cone Back Row Insert Protection G Standard Optional Steel Center Jet A-Force 7 7/8 only H Optional - Center Jet 7 7/8 only J Optional Optional Shirttail Hardfacing M Standard Standard Stabilization Inserts R Optional Optional Leading Edge Shirttail Inserts S Optional Optional V-Jet Hydraulics V Standard on IADC 537 Optional Diamond Enhanced Shirttail Z Optional Optional Diamond Feature Enchanced Nomenclature TCI Bits Steel Tooth Bits 33% Back Row D ā€¢ ā€¢ 50% Back Row D1 ā€¢ ā€¢ 66% Back Row D2 ā€¢ ā€¢ 100% Back Row D3 ā€¢ ā€¢ 33% Back Row + 100% Gage DD ā€¢ 50% Back Row + 100% Gage D1D ā€¢ 66% Back Row + 100% Gage D2D ā€¢ 100% Back Row + 100% Gage D3D ā€¢ Full Diamond Structure D3DD ā€¢ Diamond Leading Edge Shirttail Z ā€¢ ā€¢
  • 17. 15 Shirttail Protection Shirttail Hardfacing ā€” M Feature Leading Edge and Hardfacing ā€” S Feature Stabilization and Hardfacing ā€” R Feature Diamond Enhanced and Hardfacing ā€” Z Feature To enhance gage holding and seal protection, Varel roller cone bits provide value with a variety of shirttail protection packages for high-angle drilling, abrasive formations and steerable applications. These shirttail protection packages can be used to tailor bits to meet your drilling needs. ā€ŗ Shirttail Hardfacing (M Feature) For demanding motor applications, a generous application of tungsten carbide hardfacing is applied to the shirttail lower edge and leading edge of the bit leg to provide enhanced seal protection. ā€ŗ Leading Edge Shirttail Inserts (S Feature) Tungsten carbide inserts are placed along the leading edge of the shirttail providing additional wear resistance in motor applications commanding high RPM or where additional shirttail protection is needed. ā€ŗ Stabilization Inserts (R Feature) Stabilization inserts enhance standard shirttail patterns by providing bit stabilization and additional protection to the pressure compensator in high-angle applications or in deviation-prone formations. ā€ŗ Diamond Enhanced Shirttail Inserts (Z Feature) In Varelā€™s premium shirttail protection package PCD- capped inserts replace tungsten carbide inserts (TCI) in strategic locations to provide maximum shirttail protection in abrasive formations or directional applications.
  • 18. www.varelintl.com ā€ŗ Diamond Enhanced Back Row (D Feature) Carbide, back-row inserts are replaced with polycrystalline diamond (PCD)-capped inserts to increase gage holding in abrasive applications. ā€ŗ Diamond Enhanced Gage and Back Row (DD Feature) Back row and all gage inserts utilize PCD-capped inserts to maximize gage holding. ā€ŗ Fully Diamond Enhanced Cutting Structure (D3DD Feature) All inserts are PCD-capped to extend bit life in the most extreme drilling conditions. The premium D3DD package features a fully PCD-clad cutting structure providing excellent wear resistance in the harshest environments. ā€ŗ Tungsten Carbide Coated Cones (E Feature) All exposed portions of the TCI cones are coated with tungsten carbide to provide maximum resistance in applications where cone shell erosion limits bit life. ā€ŗ Steel Center Air Jet Nozzle (H Feature) Air type bits offer an optional center air jet nozzle featuring three additional ports for enhanced cutting structure and enhanced hole cleaning. (Available only in 7 7/8 bits and larger) ā€ŗ Center Jet Nozzle (J Feature) A fourth interchangeable jet is installed in the center of the bit to reduce bit balling or provide extra flow capacity. (Available only in 7 7/8 bits and larger) ā€ŗ V-Jet Hydraulics (V Feature) The V-Jet aimed flow stream produces better cone cleaning, which improves bit penetration rates. In addition to new head forgings, the new designs maximize leg strength while minimizing overall bit length, helping to deliver more hydraulic horsepower to the hole bottom. Premium Options
  • 19. Impact Strength Testing 2 3 4 5 100% 80% 60% 40% 20% 0% DropImpactSurvivalRate Drop Height Drop Height 2 3 4 5 Survival Rate HET 100% 100% 100% 40% Survival Rate Non HET 33% 0% 0% 0% Non HET HET 17 High Energy Tumbled (HET) Patented High Energy Tumbled (HET) cutting performance This proprietary process for improving the attributes of tungsten carbide inserts (TCI) overcomes the traditional trade-off between wear resistance and fracture toughness of tungsten carbide components and actually makes TCI components both harder and tougher. The HET process constitutes one more quality assurance step in the manufacturing of tungsten carbide inserts. We manufacture the inserts used in our products and control all of the HET processing and inspection of inserts. Static Bending Strength Non HET HET 210%Increase High Energy Tumbled (HET) Tungsten Carbide ā€ŗ Patented process ā€ŗ Proven to increase insert toughness ā€ŗ Results in greater overall penetration rates ā€ŗ Reduced drilling costs
  • 20. www.varelintl.com Roller Cone Reference Tables Bit Connections, Total Flow Area Bit Diameter Tolerances Roller Cone Bit Diameter Tolerances Size of Bit Tolerance in. in. mm 13 3/8 and smaller + 1/32 - 0 + 0.80 - 0 13 25/32 to 17 1/2, inclusive + 1/16 - 0 + 1.59 - 0 17 17/32 and larger + 3/32 - 0 + 2.38 - 0 Roller Cone Bit Connection Sizes Size of Bit in. Size and Style of Rotary Pin Connection 2 7/8 to 3 3/8 inclusive 4 Thread N Rod 3 1/2 to 4 1/2 inclusive 2 3/8 API REG 4 5/8 to 5 inclusive 2 7/8 API REG 5 1/8 to 7 3/8 inclusive 3 1/2 API REG 7 1/2 to 9 3/8 inclusive 4 1/2 API REG 9 1/2 to 14 3/8 inclusive 6 5/8 API REG 14 1/2 to 18 1/2 inclusive 6 5/8 API REG or 7 5/8 API REG 18 5/8 to 26 inclusive 7 5/8 API REG or 8 5/8 API REG 27 and larger 8 5/8 API REG Total Flow Area (TFA) Table Nozzle Size Nozzle Flow Area (square inches) 1 Nozzle 2 Nozzles 3 Nozzles 4 Nozzles 7/32 0.0376 0.0752 0.1127 0.1503 8/32 0.0491 0.0982 0.1473 0.1963 9/32 0.0621 0.1243 0.1864 0.2485 10/32 0.0767 0.1534 0.2301 0.3068 11/32 0.0928 0.1856 0.2784 0.3712 12/32 0.1104 0.2209 0.3313 0.4418 13/32 0.1296 0.2592 0.3889 0.5185 14/32 0.1503 0.3007 0.4510 0.6013 15/32 0.1726 0.3451 0.5177 0.6903 16/32 0.1963 0.3927 0.5890 0.7854 17/32 0.2217 0.4433 0.6650 0.8866 18/32 0.2485 0.4970 0.7455 0.9940 19/32 0.2769 0.5538 0.8307 1.1075 20/32 0.3068 0.6136 0.9204 1.2272 21/32 0.3382 0.6765 1.0147 1.3530 22/32 0.3712 0.7424 1.1137 1.4849 24/32 0.4418 0.8836 1.3254 1.7671 26/32 0.5185 1.0370 1.5555 2.0739 28/32 0.6013 1.2026 1.8040 2.4053 30/32 0.6904 1.3808 2.0711 2.7615 32/32 0.7855 1.5710 2.3565 3.1420 Note: Some bit types are available with alternate connection sizes by special order. The gage diameter of the cutting edge of the bits shall conform to the size designation within the following tolerances: Ā© American Petroleum Institute
  • 21. Center Jet Nozzle Size Availability Bit Size Range Bearing Type Center Jet Nozzles in. mm Part No. Available Sizes 7 7/8 - 9 7/8 200.0 - 250.9 ALL 32477 8 thru 16 10 5/8 - 28 269.9 - 711.2 ALL 12400 8 thru 16, 18, 20 19 Roller Cone Reference TablesMakeup Torque Table Nozzle Table Recommended Roller Cone Makeup Torque API Pin Size Recommended Torque in. ft - lbs N - m 2 3/8 Reg. 3,000 - 3,500 4,100 - 4,800 2 7/8 Reg. 4,500 - 5,500 6,100 - 7,500 3 1/2 Reg. 7,000 - 9,000 9,500 - 12,200 4 1/2 Reg. 12,000 - 16,000 16,000 - 22,000 6 5/8 Reg. 28,000 - 32,000 38,000 - 43,000 7 5/8 Reg. 34,000 - 40,000 46,000 - 54,000 8 5/8 Reg. 40,000 - 60,000 54,000 - 81,000 Nozzle Size Availability Bit Size Range Bearing Type Standard Nozzles Mini-Extended Nozzles in. mm Part No. Available Sizes Part No. Available Sizes 3 7/8 - 4 1/2 98.5 - 114.3 SEALED 15669 8 thru 16, 18 - - 4 5/8 - 6 117.4 - 152.4 SEALED 5940 8 thru 16, 18, 20 - - 6 1/8 - 6 3/4 155.6 - 171.5 SEALED 17536 8 thru 16, 18, 20 - - 7 1/2 - 7 7/8 190.5 - 200.0 SEALED 5941 8 thru 16, 18, 20, 22, 24, 26, 28 12102 9 thru 16, 18, 20 9 7/8 250.9 8 1/4 - 9 7/8, 11, 12 209.6 - 250.9, 279.4, 304.8 SEALED 6703 8 thru 16, 18, 20, 22, 24, 26, 28 12278 9 thru 16, 18, 20, 22 12 1/4 - 15 1/2 311.2 - 393.7 ALL 16 - 28 44 406.4 - 711.2 1117.6 ALL 10735 9 thru 20, 22, 24, 26, 28, 30, 32 17597 12 thru 16, 18, 20, 22, 24, 28 Makeup torque is for pin size only, not bit diameter.
  • 22. www.varelintl.com Bit Shipping Weights Roller Cone Bit Shipping Weights TCI Steel Tooth Bit Diameter Approximate Weight Approximate Weight in. mm Regular lbs. kg Jet lbs. kg Regular lbs. kg Jet lbs. kg 2 7/8 - 2 15/16 73.0 - 74.6 4.5 2 2 15/16 - 3 74.6 - 76.2 9 4 3 1/8 - 3 1/4 79.3 - 82.5 4.5 2 3 1/2 88.9 9 4 3 1/2 - 3 3/4 88.9 - 95.2 9 4 3 7/8 98.4 10 5 3 7/8 - 4 1/8 98.4 - 104.7 9 4 4 101.6 15 7 4 1/8 104.7 15 7 4 1/4 107.9 11 5 4 1/2 114.3 11 5 12 5 4 5/8 117.4 12 5 4 3/4 120.6 20 9 16 7 21 10 4 7/8 - 5 123.8 - 127.0 16 7 5 1/8 130.1 20 9 5 1/8 - 5 1/2 130.1 - 139.7 17 8 5 1/4 133.1 36 17 20 9 5 5/8 142.8 36 17 27 12 5 5/8 - 5 7/8 142.8 - 149.2 25 12 5 3/4 146.0 27 12 5 7/8 149.2 38 17 27 12 6 152.4 38 17 36 16 27 12 33 15 6 1/8 155.5 38 17 36 16 27 12 33 15 6 1/4 158.7 42 19 30 14 37 17 6 1/2 - 6 5/8 165.1 - 168.3 42 19 32 15 6 3/4 171.4 46 21 33 15 46 21 7 3/8 187.3 41 19 7 5/8 193.6 67 30 70 32 7 7/8 200.0 81 37 67 30 71 33 8 3/8 212.7 83 38 8 1/2 215.9 93 42 92 42 86 39 8 3/4 222.2 101 46 92 42 86 39 9 5/8 244.4 116 53 9 7/8 250.8 137 62 116 53 133 60 10 5/8 269.8 190 86 131 60 11 279.4 190 86 140 64 12 304.8 210 95 180 82 12 1/4 311.1 228 105 180 82 213 97 13 3/4 349.2 275 125 253 115 14 3/4 - 15 374.6 - 381.0 336 152 345 157 16 406.4 580 264 442 192 17 1/2 444.5 621 282 450 204 505 229 20 508.0 647 294 22 558.8 891 404 24 609.6 1125 510 26 660.4 1625 737 1411 640 28 711.2 1300 590 36 914.4 4219 1914 Roller Cone Reference Tables
  • 23. 21 API Casing Dimensions and Bit Diameters Dimensions Bit Size Size OD in. Weight Per Foot Nominal lbs. Wall Thickness in. Nominal Inside Diameter in. Casing Coupling OD in. API Drift Diameter in. Recommended Bit Size Diameter in. mm 4 1/2 9.50 .205 4.090 5.000 3.965 3 7/8 98.4 10.50 .224 4.052 5.000 3.927 3 7/8 98.4 11.60 .250 4.000 5.000 3.875 3 7/8 98.4 13.50 .290 3.920 5.000 3.795 3 3/4 95.2 5 11.50 .220 4.560 5.563 4.435 41/4 107.9 13.00 .253 4.494 5.563 4.369 41/4 107.9 15.00 .296 4.408 5.563 4.283 41/4 107.9 18.00 .362 4.276 5.563 4.151 4 1/8 104.8 5 1/2 14.00 .244 5.012 6.050 4.887 4 7/8 123.8 15.50 .275 4.950 6.050 4.825 4/34 120.7 17.00 .304 4.892 6.050 4.767 4/34 120.7 20.00 .361 4.778 6.050 4.653 4 5/8 117.5 23.00 .415 4.670 6.050 4.545 4 1/2 114.3 6 5/8 20.00 .288 6.049 7.390 5.924 5 7/8 149.2 24.00 .352 5.921 7.390 5.796 5 3/4 146.1 28.00 .417 5.791 7.390 5.666 5 5/8 142.8 32.00 .475 5.675 7.390 5.550 5 1/4 133.4 7 17.00 .231 6.538 7.656 6.413 6 1/4 158.7 20.00 .272 6.456 7.656 6.331 6 1/4 158.7 23.00 .317 6.366 7.656 6.241 6 1/4 158.7 26.00 .362 6.276 7.656 6.151 6 1/8 155.5 29.00 .408 6.184 7.656 6.059 6 152.4 32.00 .453 6.094 7.656 5.969 5 7/8 149.2 35.00 .498 6.004 7.656 5.879 5 7/8 149.2 38.00 .540 5.920 7.656 5.795 5 3/4 146.1 7 5/8 24.00 .300 7.025 8.500 6.900 6 3/4 171.4 26.20 .328 6.969 8.500 6.844 6 3/4 171.4 29.70 .375 6.875 8.500 6.750 6 3/4 171.4 33.70 .430 6.765 8.500 6.640 6 1/2 165.1 39.00 .500 6.625 8.500 6.500 6 1/2 165.1 8 5/8 24.00 .264 8.097 9.625 7.972 7 7/8 200.0 28.00 .304 8.017 9.625 7.892 7 7/8 200.0 32.00 .352 7.921 9.625 7.796 7 5/8 193.7 36.00 .400 7.825 9.625 7.700 7 5/8 193.7 40.00 .450 7.725 9.625 7.600 6 3/4 171.4 44.00 .500 7.625 9.625 7.500 6 3/4 171.4 49.00 .557 7.511 9.625 7.386 6 3/4 171.4 9 5/8 32.30 .32 9.001 10.635 8.845 8 3/4 222.2 36.00 .352 8.921 10.635 8.756 8 3/4 222.2 40.00 .395 8.835 10.635 8.697 8 1/2 215.9 43.50 .435 8.755 10.635 8.599 8 1/2 215.9 47.00 .472 8.681 10.635 8.525 8 1/2 215.9 53.50 .545 8.535 10.635 8.397 8 3/8 212.7 10 3/4 32.75 .279 10.192 11.750 10.036 9 7/8 250.8 40.50 .350 10.050 11.750 9.894 9 7/8 250.8 45.50 .400 9.950 11.750 9.794 9 5/8 244.5 51.00 .450 9.850 11.750 9.694 9 5/8 244.5 55.50 .495 9.760 11.750 9.604 9 1/2 241.3 60.70 .545 9.660 11.750 9.504 9 1/2 241.3 65.70 .595 9.560 11.750 9.404 9 228.6 11 3/4 42.00 .333 11.084 12.750 10.928 10 5/8 269.9 47.00 .375 11.000 12.750 10.844 10 5/8 269.9 54.00 .435 10.880 12.750 10.724 10 5/8 269.9 60.00 .489 10.772 12.750 10.616 9 7/8 250.8 13 3/8 48.00 .330 12.715 14.375 12.559 12 1/4 311.1 54.50 .380 12.615 14.375 12.459 12 1/4 311.1 61.00 .430 12.515 14.375 12.359 12 1/4 311.1 68.00 .480 12.415 14.375 12.259 12 1/4 311.1 72.00 .514 12.347 14.375 12.191 12 304.8 16 65.00 .375 15.250 17.000 15.062 14 3/4 374.6 75.00 .438 15.125 17.000 14.936 14 3/4 374.6 84.00 .495 15.010 17.000 14.822 14 3/4 374.6 18 5/8 87.50 .435 17.756 20.000 17.567 17 1/2 444.5 20 94.00 .438 19.124 21.000 18.936 17 1/2 444.5 106.50 .500 19.000 21.000 18.812 17 1/2 444.5 133.00 .635 18.730 21.000 18.542 17 1/2 444.5
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