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PEAK Technical Overview, 2016
SPD21/P100
1
INDEX COMPANY PROFILE
Who We Are . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What We Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Our Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Our Mission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HSE Policy Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCTS & SERVICES
Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
	 90ft. High Rate Burner Boom & King Post . . . . . . .
	 Onshore Burner System . . . . . . . . . . . . . . . . . . . . .
	 Offshore Cargo Containers . . . . . . . . . . . . . . . . . . . .
	 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
	 Well Testing Pipe & Fittings . . . . . . . . . . . . . . . . . .
	 X-Overs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineering Repair & Modification . . . . . . . . . . . . . . . . . . . .
Material Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consulting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
	 Structural Study . . . . . . . . . . . . . . . . . . . . . . . . . . . .
	 Well Completions Design . . . . . . . . . . . . . . . . . . .
PROJECT EXPERIENCES
SPD 15/16 - Production Platform . . . . . . . . . . . . . . . . . .
SPD 21 - Rig Pasargad 100 . . . . . . . . . . . . . . . . . . . . . . .
SPD 13 - Rig CPOE 15 . . . . . . . . . . . . . . . . . . . . . . . . . . .
02
02
02
02
02
03
03
03
03
04
04
05
06
07
08
09
10
10
11
11
13
13
15
16
17
18
INDEX
2
WhoWe Are PEAK (Paya Energy Aban Kish) is an oilfield Services
Company established in Q1 2014 providing solutions for
upstream related activities.
PEAK is established by a group of experienced oilfield
experts who worked in national and international service
and oil companies.
We have experience in Structural study and structure
Installation on offshore rigs and platforms, Well
Completions sales and services, Slickline Services, Project
management, Well testing services and material supplies.
To be the world class provider of Integrated Services and
Solutions.
•	 To provide high quality oil field products and services
with the most qualified people and equipment.
•	 Continuous quality improvement while protecting
people, assets and the environment.
•	 To create a working environment for our employees to
achieve job satisfaction and career development.
•	 To manage the company to achieve reasonable return
on investment.
•	 Health, safety and care for the environment are
foundational principles of our businesses.
•	 Employees are the most important asset of our
company. Trust, respect, and dignity shall be the way
we treat each other in our company.
•	 We are committed to absorb and develop new
technologies to provide solutions which are cost and
OurVision
Our Mission
Value
COMPANYPROFILE
Company Profile
WhatWedo
Contact
Information
•	 Management, Sales and support team based in Tehran
•	 Operations Manager, workshop supervisor, field engineer,
Technicians and team of 6 fabricators and welders based
in Kish Island.
•	 Based on project requirements a team of consultant will
be joined
•	 Head office in Tehran
•	 2,500 Sqm workshop and office in Kish Island (sanat 5) with
manufacturing facility and service support team)
•	 1,200 Sqm workshop and office in Kish Island (phase3
industrial area)
•	 Dedicated Storage Area in Kish island which include air
conditioned containers for sensitive material)
•	 To provide adequate control of the health and safety risks
arising from our work activities.
•	 To consult with our employees on matters affecting their
health and safety.
•	 To provide and maintain safe plant and equipment.
•	 To provide information, instruction and supervision for
employees to ensure all employees are competent to do
their tasks, and to give them adequate training.
•	 To prevent accidents and cases of work-related ill health.
•	 To maintain safe and healthy working conditions, review
and revise this policy as necessary at regular intervals.
Address: No. 107 & 109, Sanat 5, Phase 1, industrial Area
(Derakht Sabz), Kish Island, Iran.
Phone: (+98-21) 8868 4390 , 8856 4860
Cell: (+98-912) 620 2956 (AliReza Ghaffari, MD)
(+98-934) 768 1956 (Majid Jouzani, Ops Mgr)
Email: info@PayaServices.com
Web: http://www.PayaServices.
3
Organization
Facilities
COMPANYPROFILE
HSE
Policy
Statement
Scan to Send Email
4
PRODUCTS&SERVICES
Manufacturing
Products & Services
90ft. HIGH RATE BURNER BOOM & KING POST
We are the first manufacturer of the
“90ft. High Rate Burner Boom & King
Post with 3 Tie-Backs” in Iran, which
been successfully installed and utilized
in an offshore field in Persian Gulf, Iran.
A
90ft OFFSHORE HIGH-RATE BURNER BOOM with 3 HEADS
REAR BOOM MIDDLE BOOM FRONT BOOM
FRONT VIEW
DETAIL A
SCALE 1 : 40
REAR VIEW
A
8 7
F
23456 1
B
E
D
C C
E
B
D
F
A
468 1357 2
REDESIGN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:200 SHEET 1 OF 1
A3
STRUCTURAL MEMBERS: ASTM A36
OIL, WATER, AIR & GAS LINE: A106 Gr.B
DIESEL, PILOT & IGNITION LINE: A106 Gr.B
WATER RINGS: SS304
FLARE CYLINDER: SS310
WEIGHT:
ALI BAYATI
OFFSHORE HIGH-RATE BURNER SYSTEM (3 HEADS)
PEAK Oilfield Solutions
www.peakoilfieldsolutions.com
Ali.Bayati@PayaServices.com
DRAWN ALI BAYATI
A.R GHAFFARI
PEAK CO.
Jun, 2015
Jun, 2015
Jun, 2015
Jun, 2015
PETRO DANIAL KISH Co.CLIENT:
PK-HRBB-PDK1506R01
5
PRODUCTS&SERVICES
ONSHORE BURNER SYSTEM
We are the first manufacturer of the“3 Heads Onshore Burner System”
in Iran.
Environmental Protection, awareness and minimizing pollution
becoming a major concern in O&G industry in the world. PEAK burner
provide high-efficiency and clean disposal of the oil produced during
well testing operation. The burner consists of 3 heads with special
design atomizers. It minimize environmental pollution which was a
major issue with conventional methods like burning pits. Our target
is to minimize environmental damage, while efficiently burning oil &
gas.
5
3
4
2
1
AIR LINE
OIL LINE
BURNER'S SKID
WATER LINE HEAD & ATOMIZERS
NOTE:
ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.1.
ALL FILLET WELDS SHALL BE 6mm UNLESS OTHERWISE NOTED.2.
WELD PROCEDURE SHALL BE AS PER AWS D1.13.
ALL PIPE FITTINGS SHALL BE AS PER ASTM/ASME STANDARD.4.
ALL STRUCTURAL MEMBERS SHALL BE COMPLIED WITH DIN ST375.
NDT (NON DESTRUCTIVE TEST)6.
ALL WELDS: 100% VT (VISUAL TEST)•
OIL-LINE PIPE JOINTS RADIOGRAPHY AS PER ASME B31.3•
SHACKLES & SLINGS ARE FREE ISSUES FROM CLIENT.7.
TOTAL PACKAGE'S WEIGHT IS ESTIMATED APPROXIMATELY 1290KGs.8.
ONSHORE BURNER SYSTEM
-P01
ITEM
NO.
PART NUMBER REMARK QTY.
1 Skid SHSUNP 3000x1800 - UNP200 1
2 Head 3Cyls 1
3 Oil Line 1
4 Air Line 1
5 Cooling System 1
A
8 7
F
23456 1
B
E
D
C C
E
B
D
F
A
468 1357 2
DESIGN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:20 SHEET 1 OF 21
A3SKID: DIN ST37
OIL AND WATER LINE: A105, A106 Gr.B
WATER LINE AND HEAD: SS304,SS310
WEIGHT:
ALI BAYATI
ONSHORE BURNER SYSTEM (3 HEADS)
PEAK Oilfield Solutions
www.peakoilfieldsolutions.com
Ali.Bayati@PayaServices.com
DRAWN ALI BAYATI
A.R GHAFFARI
PEAK CO.
Feb, 2016
Feb, 2016
Mar, 2016
Mar, 2016
CLIENT:
PKOBSPDK1603R05
Products & ServicesManufacturing
Manufacturing Code: ASME B31.3 / ASME B16.5 / NACE MR 0175
Fluid
Design PR.
(PSIG)
TEST PR.
(PSIG)
MAWP OF
ASSEMBLY IN
(PSIG)
OIL 1440 2160 1440
WATER 1440 2160 1440
FLARE 720 1080 720
AIR 1440 2160 1440
WATER WALL SCREEN 565 848 565
OFFSHORE CARGO CONTAINERS
We manufacture different types of offshore/onshore containers, as per
DNV 2.7-1/ EN12079 and DNV 2.7-3
Portable offshore Units:
•	 Pressurized Office Containers.
•	 Workshop Containers.
•	 Offshore Cargo/Tools Baskets.
•	 Drum Baskets.
•	 Bottle Racks.
Manufacturing
Products & Services
6
PRODUCTS&SERVICES
A
8 7
F
23456 1
B
E
D
C C
E
B
D
F
A
468 1357 2
DESIGN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING
TITLE:
DWG NO.
SCALE:1:50 SHEET 1 OF 4
A3Structure: DIN 1.0037 (ST37)
Pad Eyes: DIN 1.0553 (ST52)
WEIGHT:
ALI BAYATI
6340mm Offshore Cargo Basket Prototype
PEAK Oilfield Solutions
www.peakoilfieldsolutions.com
Ali.Bayati@PayaServices.com
DRAWN ALI BAYATI
A.R GHAFFARI
Jul, 2016
Jul, 2016
Jul, 2016
CLIENT:
PK-OCB6.3m1607-PTTP-R0
7
PRODUCTS&SERVICES
MANIFOLDS
We manufacture different types of O&G manifolds.
•	 2 Way Gas Manifolds in different sizes.
•	 Choke Manifolds.
•	 Diverter Manifolds.
Manufacturing Products & Services
1875
680
534
2007373 73 200 73 73
73
200
50
90 90
90
150
70
3 4
2
2
5
2 5 2
2
13
91
1
7
7
11
43
1875
1200
800
B
1
4
11 10 10 10 10 99
5
5
99 13
8 6
11
1414
602.30
587
20
611.70
2
TRUE R53
TRUE R53
TRUE R18
6 5
10 8 134 11 109
2 1 125 2 12
3
2
6
1110
3
2
9
150
36
R53
62
39.95
45°
DETAIL B
ITEM
NO.
PART NUMBER QTY.
1 Skid - P01 - IPE140 - L1875 2
2 Skid - P02 - IPE140 - L595.2 5
3 Skid - P03 - MiniBP - PL200x50x8 4
4 Skid - P04 - PadEye 4
5 Skid - P05 - UNP200x80 L611.7 2
6 Skid - P06 - 2inch Sch10 - L100 3
7 Skid - P07 - PL70x150x10 3
8 Equal T-Connector 3sch80 BW simple 1
9 P01 - 3sch80 L90 5
10 WNRF Flange 3inch 600# Sch80 4
11 HUBW Wing 3sch80 Fig206 2
12 PL 603x200x4 2
13 UBolt 3inch D10 3
14 HUBW MaleSub 3sch80 Fig206 2
15 HUBW FemaleSub 3sch80 Fig206 1
16 BV 3inch CL600 2
A
8 7
F
23456 1
B
E
D
C C
E
B
D
F
A
468 1357 2
DESIGN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:10 SHEET 1 OF 3
A3SKID: DIN ST37
GAS LINE: A105/A106Gr.B
WEIGHT:
ALI BAYATI
GAS MANIFOLD 3inch
PEAK Oilfield Solutions
www.peakoilfieldsolutions.com
Ali.Bayati@PayaServices.com
DRAWN ALI BAYATI
A.R GHAFFARI
PEAK CO.
Feb, 2016
Feb, 2016
Mar, 2016
Mar, 2016
CLIENT:
PKGM3P1512R01
8
PRODUCTS&SERVICES
Well Testing Pipes & Fittings
We manufacture well testing pipes & fitting in different sizes.
•	 Up to 6m pipes from 2”to 6”, hammer unions at both ends.
•	 45 & 90 degrees elbow from 2” to 6”, with hammer unions at both
ends.
•	 Flow restrictor, from 2”to 6”, with welded hammer unions at both
ends.
Manufacturing
Products & Services
AA
840
146.33168.28 140 76.20
22.50°
400
B
C
325
4
1
SECTION A-A
SCALE 1 : 4
3.16
DETAIL B
SCALE 1 : 1
3
DETAIL C
SCALE 1 : 1
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 Inner Redeucer L400 A22.5 B8 Rod OD146 ID88.9 L400mm BV22.5deg, NACE 1
2 S14 - HUBW MaleSub 6sch80 Hammer Union 6" Sch80 Male Sub, NACE 1
3 S15 - HUBW FemaleSub 6sch80 Hammer Union 6" Sch80 Female Sub, NACE 1
4 Pipe 6sch80 L840 Pipe 6" Sch80, A106 Gr.B NACE, Len 8400mm 1
5 HUBW Wing 6sch80 Fig206 Hammer Union 6"Sch80 WingNut, NACE 1
A
8 7
F
23456 1
B
E
D
C C
E
B
D
F
A
468 1357 2
DESIGN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:10 SHEET 1 OF 1
A3
WEIGHT:
ALI BAYATI
Flow Restrictor 6" to 3"
PEAK Oilfield Solutions
www.peakoilfieldsolutions.com
Ali.Bayati@PayaServices.com
DRAWN ALI BAYATI
A.R GHAFFARI
PEAK CO.
CLIENT:
PKFR63P1512R01
Mar, 2016
9
PRODUCTS&SERVICES
X-Over
Available in a variety of connection types, sizes, and ODs
•	 Weco Union to Flange.
•	 Thread to Box.
•	 Thread to Thread.
•	 Box to Box.
•	 Flange to Flange.
•	 Etc.
Manufacturing Products & Services
10
PRODUCTS&SERVICES
Installing/EngineeringRepair&Modifications
Products & Services
Installing
Installing services available in many cases.
•	 Installing offshore burner boom and king post.
•	 Installing rig cooling system.
Engineering Repair & Modifications
This Services are available to be carried out on client base/field,
as well as in our base in kish.
•	 Repairing the Offshore Containers (Cargo, Office,Workshop)
•	 Performing Modification on Offshore Containers.
•	 Repair and Modification on Offshore Vessels.
•	 Repair and Modification on Pressure Vessels.
•	 Reinforcement, for offshore/onshore infra-structure.
•	 On-Site Welding Services.
•	 Sand Blasting & Painting.
11
PRODUCTS&SERVICES
Material&ServiceSupply Products & Services
Material Supply
VarioustypesofMaterialcanbesupplied,basedonclient’srequirement.
•	 Raw Material (Different grades of steel, Cement, Acid, etc.)
•	 Components (Valves & Fittings, Connections, Flow Control
Components, etc.)
•	 Consumables (Packing Assemblies, O-Rings, Grease, Dope, etc.)
•	 Equipment (Full Set of well test equipment, Coiled Tubing related
Parts, Batch Mixers, AcidTank/Cargo, Bridge Plugs,Well Completion
Tools, etc.)
Service Supply
Belowmentionedservicesandanyotherbasedonclient’srequirement.
•	 Well Completions & Liner Hanger Installation.
•	 ReservoirMonitoringServices(PermanentDownHoleGauge,PDG)
•	 MarineServices(Barge,CraneBarge,SupplyBoats,Accommodation
Facilities, etc.)
•	 Rig Cooling System (Customized Design, Base on characteristics of
the Flow and Generated Heat of the burning effluent)
•	 Rental Services (Pressurized Office Container, Air Compressor,
Diesel Generator, Offshore Cargo Baskets, Acid Containers, etc.)
•	 Water Desalination/Purification as per usage requirement.
12
PRODUCTS&SERVICES
Products & Services
Material&ServiceSupply
Consulting
Structural Study
In order to design/modify a structure, regarding the loads and real life
situation while utilizing, we carry out a structural study & analysis process
to obtain the reaction forces, structural behavior while bearing loads and
strength of the structure.
Structural analysis is the determination of the effects of loads on physical
structures and their components. Structural analysis employs the fields
of applied mechanics, materials science and applied mathematics to
compute a structure’s deformations, internal forces, stresses, support
reactions, accelerations, and stability.The results of the analysis are used to
verify a structure’s fitness for use, often precluding physical tests. Structural
analysis is thus a key part of the engineering design of structures
One of the modern techniques used to simulate the structure’s behav-
ior is FEM (Finite Element Method). The finite element method (FEM) is
a numerical technique for finding approximate solutions to boundary
value problems for partial differential equations. It is also referred to as
finite element analysis (FEA). FEM subdivides a large problem into smaller,
simpler parts, called finite elements. The simple equations that model
these finite elements are then assembled into a larger system of equations
that models the entire problem. FEM then uses variational methods from
the calculus of variations to approximate a solution by minimizing an
associated error function.
Nowadays, this method is vastly implemented in order to simulate many
cases as follow:
•	 Static Analysis
•	 Thermal Analysis
•	 Frequency Analysis
•	 Buckling Analysis
•	 Linear Dynamic
•	 Drop/impact Test
•	 Fatigue Analysis
•	 Pressure Vessel Design
•	 Nonlinear Analysis
StructuralStudy
13
Consulting
14
Consulting
Consulting
StructuralStudy
Structural Study
We implement SolidWorks Premium 2016 & also SAP 2000 for Modeling,
Analyzing and Optimizing the structures. To Prepare Shop-Drawings,
SolidWorks or Tekla Structures (XSteel) will be used.
Structural
Modeling
(CAD)
Generating
Meshes
Applying
Loads
Applying
Boundary
Conditions
Analyzing
Model
ReModeling
/Modifying
Criteria
Satisfied ?
End of Process
NO
YES
Interpreting
the Results
Consulting
15
Consulting
WellCompletionsDesign
Well Completions Design
Completions string components are the conduit between hydrocarbon
reservoirs and surface facilities. They are a fundamental part of any
hydrocarbon field development project. They have to be designed for
safely maximizing the hydrocarbon recovery from the well and may have
to last for many years under ever changing conditions.
Issues include: connection with the reservoir rock, avoiding sand
production, selecting the correct interval, pumps and other forms of
artificial lift, safety and integrity, equipment selection and installation and
future well interventions.
Total experience of PEAK Completions team is more than 2 decades. We
have a team of international consultant who are available based on client
requirements.
We are able to propose solutions in Core Completions design, Sand Control
Solutions and Reservoir Monitoring and Control.
We have number of very well-known manufacturers of Completions
in Canada who are supporting us for any operation from conventional
Completions to HP/HT wells.
16
ProjectExperiences
Project Experiences
SPD15&16-ProductionPlatform
SPD15 & 16 - Production Platform
Rigless Project
Client: Dana Energy, PDK
Date: March 2015
Description:
1.	 Manufacturing a Custom designed
King Posts.
2.	 Reinforcing the Platform Bridges as
per technical drawing.
3.	 Installing the King Posts on the
reinforced structure.
4.	 Rig up the 85ft. High rate burner
booms, in collaboration with PDK
Co.
90ft. High Rate Burner Boom
Reinforcement & King Post
Reinforcement & King Post
Welding the King Post Base
Plate to the Reinforcement
Reinforcing the Platform
17
ProjectExperiences
Project ExperiencesSPD21-RigPasargad100
SPD21 - Rig Pasargad 100
Client: OIEC, PDK
Date: October, 2015
Description:
1.	 Preparing As-Built drawing of the
existing King-Post and Rig’s Main-
Deck beneath it, after carrying out
a rig visit.
2.	 Performing Structural Study, in
order to determine if the existing
4-legs king-post could withstand
the weight of the 85ft high rate
burner boom (The structural Study
showed that the existing king-post
will fail, while subjected to the new
forces.)
3.	 Manufacturing 2 sets of King Posts
Shaft, 3 Tie-Backs & Base Plates.
4.	 Rig down/Cutting the old burner
boom and existing king post.
5.	 Reinforcing under Rig’s Main Deck
water reservoir beneath the king
post shaft in both PORT & STBD side,
in order to withstand the reaction
forces applied to the deck’s Plate, by
King Post Base-Plate.
6.	 Reinforcing under Rig’s Main Deck
water reservoir beneath the middle
tie-back in both PORT & STBD side,
in order to withstand the up-lift
force, generated by the middle tie-
backs.
7.	 Installing the King-Post Shafts and
tie-backs, on Rig’s Main Deck at
both PORT & STBD side.
8.	 Installing 85ft high rate burner
booms for both PORT & STBD side,
in collaboration with PDK Co.
Old King Post & 60ft. Burner Boom
Reinforcement of Main-Deck
New King-Post & Burner Boom
After Installation
18
ProjectExperiences
Project Experiences
SPD13-RigCPOE15
SPD13 - Rig CPOE 15
Client: PGFK, PDK
Date: September 2015
Description:
1.	 Rig visit & Structural Study, in order to de-
termine the reaction forces applied to Main-
Deck’s plate from middle tie-back.
2.	 Design & Manufacturing of 2 sets of middle
Tie-Backs & custom designed Base Plates.
3.	 Design & Manufacturing of custom design
Base Plate for middle Tie-Backs.
4.	 Reinforcing under Rig’s Main Deck water res-
ervoir beneath the king post shaft in both
PORT & STBD side, in order to withstand the
reaction forces applied to the deck’s Plate, by
King Post Base-Plate.
5.	 Reinforcing under Rig’s Main Deck water reser-
voir beneath the middle tie-back in both PORT
& STBD side, in order to withstand the up-lift
force, generated by the middle tie-backs.
6.	 Installing the King-Post Shafts and tie-backs,
on Rig’s Main Deck at both PORT & STBD side.
7.	 Installing 85ft high rate burner booms for
both PORT & STBD side, in collaboration with
PDK Co.
PEAK Oilfield Solutionsinfo@PayaServices.com
Design:AliBayati@PayaServices.com

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PEAK 2016 CATALOG_opt

  • 1. PEAK Technical Overview, 2016 SPD21/P100
  • 2. 1 INDEX COMPANY PROFILE Who We Are . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . What We Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Our Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Our Mission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HSE Policy Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCTS & SERVICES Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90ft. High Rate Burner Boom & King Post . . . . . . . Onshore Burner System . . . . . . . . . . . . . . . . . . . . . Offshore Cargo Containers . . . . . . . . . . . . . . . . . . . . Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Well Testing Pipe & Fittings . . . . . . . . . . . . . . . . . . X-Overs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineering Repair & Modification . . . . . . . . . . . . . . . . . . . . Material Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consulting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . Well Completions Design . . . . . . . . . . . . . . . . . . . PROJECT EXPERIENCES SPD 15/16 - Production Platform . . . . . . . . . . . . . . . . . . SPD 21 - Rig Pasargad 100 . . . . . . . . . . . . . . . . . . . . . . . SPD 13 - Rig CPOE 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . 02 02 02 02 02 03 03 03 03 04 04 05 06 07 08 09 10 10 11 11 13 13 15 16 17 18 INDEX
  • 3. 2 WhoWe Are PEAK (Paya Energy Aban Kish) is an oilfield Services Company established in Q1 2014 providing solutions for upstream related activities. PEAK is established by a group of experienced oilfield experts who worked in national and international service and oil companies. We have experience in Structural study and structure Installation on offshore rigs and platforms, Well Completions sales and services, Slickline Services, Project management, Well testing services and material supplies. To be the world class provider of Integrated Services and Solutions. • To provide high quality oil field products and services with the most qualified people and equipment. • Continuous quality improvement while protecting people, assets and the environment. • To create a working environment for our employees to achieve job satisfaction and career development. • To manage the company to achieve reasonable return on investment. • Health, safety and care for the environment are foundational principles of our businesses. • Employees are the most important asset of our company. Trust, respect, and dignity shall be the way we treat each other in our company. • We are committed to absorb and develop new technologies to provide solutions which are cost and OurVision Our Mission Value COMPANYPROFILE Company Profile WhatWedo
  • 4. Contact Information • Management, Sales and support team based in Tehran • Operations Manager, workshop supervisor, field engineer, Technicians and team of 6 fabricators and welders based in Kish Island. • Based on project requirements a team of consultant will be joined • Head office in Tehran • 2,500 Sqm workshop and office in Kish Island (sanat 5) with manufacturing facility and service support team) • 1,200 Sqm workshop and office in Kish Island (phase3 industrial area) • Dedicated Storage Area in Kish island which include air conditioned containers for sensitive material) • To provide adequate control of the health and safety risks arising from our work activities. • To consult with our employees on matters affecting their health and safety. • To provide and maintain safe plant and equipment. • To provide information, instruction and supervision for employees to ensure all employees are competent to do their tasks, and to give them adequate training. • To prevent accidents and cases of work-related ill health. • To maintain safe and healthy working conditions, review and revise this policy as necessary at regular intervals. Address: No. 107 & 109, Sanat 5, Phase 1, industrial Area (Derakht Sabz), Kish Island, Iran. Phone: (+98-21) 8868 4390 , 8856 4860 Cell: (+98-912) 620 2956 (AliReza Ghaffari, MD) (+98-934) 768 1956 (Majid Jouzani, Ops Mgr) Email: info@PayaServices.com Web: http://www.PayaServices. 3 Organization Facilities COMPANYPROFILE HSE Policy Statement Scan to Send Email
  • 5. 4 PRODUCTS&SERVICES Manufacturing Products & Services 90ft. HIGH RATE BURNER BOOM & KING POST We are the first manufacturer of the “90ft. High Rate Burner Boom & King Post with 3 Tie-Backs” in Iran, which been successfully installed and utilized in an offshore field in Persian Gulf, Iran. A 90ft OFFSHORE HIGH-RATE BURNER BOOM with 3 HEADS REAR BOOM MIDDLE BOOM FRONT BOOM FRONT VIEW DETAIL A SCALE 1 : 40 REAR VIEW A 8 7 F 23456 1 B E D C C E B D F A 468 1357 2 REDESIGN CHK'D APPV'D MFG Q.A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: FINISH: DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL: DO NOT SCALE DRAWING REVISION TITLE: DWG NO. SCALE:1:200 SHEET 1 OF 1 A3 STRUCTURAL MEMBERS: ASTM A36 OIL, WATER, AIR & GAS LINE: A106 Gr.B DIESEL, PILOT & IGNITION LINE: A106 Gr.B WATER RINGS: SS304 FLARE CYLINDER: SS310 WEIGHT: ALI BAYATI OFFSHORE HIGH-RATE BURNER SYSTEM (3 HEADS) PEAK Oilfield Solutions www.peakoilfieldsolutions.com Ali.Bayati@PayaServices.com DRAWN ALI BAYATI A.R GHAFFARI PEAK CO. Jun, 2015 Jun, 2015 Jun, 2015 Jun, 2015 PETRO DANIAL KISH Co.CLIENT: PK-HRBB-PDK1506R01
  • 6. 5 PRODUCTS&SERVICES ONSHORE BURNER SYSTEM We are the first manufacturer of the“3 Heads Onshore Burner System” in Iran. Environmental Protection, awareness and minimizing pollution becoming a major concern in O&G industry in the world. PEAK burner provide high-efficiency and clean disposal of the oil produced during well testing operation. The burner consists of 3 heads with special design atomizers. It minimize environmental pollution which was a major issue with conventional methods like burning pits. Our target is to minimize environmental damage, while efficiently burning oil & gas. 5 3 4 2 1 AIR LINE OIL LINE BURNER'S SKID WATER LINE HEAD & ATOMIZERS NOTE: ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.1. ALL FILLET WELDS SHALL BE 6mm UNLESS OTHERWISE NOTED.2. WELD PROCEDURE SHALL BE AS PER AWS D1.13. ALL PIPE FITTINGS SHALL BE AS PER ASTM/ASME STANDARD.4. ALL STRUCTURAL MEMBERS SHALL BE COMPLIED WITH DIN ST375. NDT (NON DESTRUCTIVE TEST)6. ALL WELDS: 100% VT (VISUAL TEST)• OIL-LINE PIPE JOINTS RADIOGRAPHY AS PER ASME B31.3• SHACKLES & SLINGS ARE FREE ISSUES FROM CLIENT.7. TOTAL PACKAGE'S WEIGHT IS ESTIMATED APPROXIMATELY 1290KGs.8. ONSHORE BURNER SYSTEM -P01 ITEM NO. PART NUMBER REMARK QTY. 1 Skid SHSUNP 3000x1800 - UNP200 1 2 Head 3Cyls 1 3 Oil Line 1 4 Air Line 1 5 Cooling System 1 A 8 7 F 23456 1 B E D C C E B D F A 468 1357 2 DESIGN CHK'D APPV'D MFG Q.A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: FINISH: DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL: DO NOT SCALE DRAWING REVISION TITLE: DWG NO. SCALE:1:20 SHEET 1 OF 21 A3SKID: DIN ST37 OIL AND WATER LINE: A105, A106 Gr.B WATER LINE AND HEAD: SS304,SS310 WEIGHT: ALI BAYATI ONSHORE BURNER SYSTEM (3 HEADS) PEAK Oilfield Solutions www.peakoilfieldsolutions.com Ali.Bayati@PayaServices.com DRAWN ALI BAYATI A.R GHAFFARI PEAK CO. Feb, 2016 Feb, 2016 Mar, 2016 Mar, 2016 CLIENT: PKOBSPDK1603R05 Products & ServicesManufacturing Manufacturing Code: ASME B31.3 / ASME B16.5 / NACE MR 0175 Fluid Design PR. (PSIG) TEST PR. (PSIG) MAWP OF ASSEMBLY IN (PSIG) OIL 1440 2160 1440 WATER 1440 2160 1440 FLARE 720 1080 720 AIR 1440 2160 1440 WATER WALL SCREEN 565 848 565
  • 7. OFFSHORE CARGO CONTAINERS We manufacture different types of offshore/onshore containers, as per DNV 2.7-1/ EN12079 and DNV 2.7-3 Portable offshore Units: • Pressurized Office Containers. • Workshop Containers. • Offshore Cargo/Tools Baskets. • Drum Baskets. • Bottle Racks. Manufacturing Products & Services 6 PRODUCTS&SERVICES A 8 7 F 23456 1 B E D C C E B D F A 468 1357 2 DESIGN CHK'D APPV'D MFG Q.A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: FINISH: DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL: DO NOT SCALE DRAWING TITLE: DWG NO. SCALE:1:50 SHEET 1 OF 4 A3Structure: DIN 1.0037 (ST37) Pad Eyes: DIN 1.0553 (ST52) WEIGHT: ALI BAYATI 6340mm Offshore Cargo Basket Prototype PEAK Oilfield Solutions www.peakoilfieldsolutions.com Ali.Bayati@PayaServices.com DRAWN ALI BAYATI A.R GHAFFARI Jul, 2016 Jul, 2016 Jul, 2016 CLIENT: PK-OCB6.3m1607-PTTP-R0
  • 8. 7 PRODUCTS&SERVICES MANIFOLDS We manufacture different types of O&G manifolds. • 2 Way Gas Manifolds in different sizes. • Choke Manifolds. • Diverter Manifolds. Manufacturing Products & Services 1875 680 534 2007373 73 200 73 73 73 200 50 90 90 90 150 70 3 4 2 2 5 2 5 2 2 13 91 1 7 7 11 43 1875 1200 800 B 1 4 11 10 10 10 10 99 5 5 99 13 8 6 11 1414 602.30 587 20 611.70 2 TRUE R53 TRUE R53 TRUE R18 6 5 10 8 134 11 109 2 1 125 2 12 3 2 6 1110 3 2 9 150 36 R53 62 39.95 45° DETAIL B ITEM NO. PART NUMBER QTY. 1 Skid - P01 - IPE140 - L1875 2 2 Skid - P02 - IPE140 - L595.2 5 3 Skid - P03 - MiniBP - PL200x50x8 4 4 Skid - P04 - PadEye 4 5 Skid - P05 - UNP200x80 L611.7 2 6 Skid - P06 - 2inch Sch10 - L100 3 7 Skid - P07 - PL70x150x10 3 8 Equal T-Connector 3sch80 BW simple 1 9 P01 - 3sch80 L90 5 10 WNRF Flange 3inch 600# Sch80 4 11 HUBW Wing 3sch80 Fig206 2 12 PL 603x200x4 2 13 UBolt 3inch D10 3 14 HUBW MaleSub 3sch80 Fig206 2 15 HUBW FemaleSub 3sch80 Fig206 1 16 BV 3inch CL600 2 A 8 7 F 23456 1 B E D C C E B D F A 468 1357 2 DESIGN CHK'D APPV'D MFG Q.A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: FINISH: DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL: DO NOT SCALE DRAWING REVISION TITLE: DWG NO. SCALE:1:10 SHEET 1 OF 3 A3SKID: DIN ST37 GAS LINE: A105/A106Gr.B WEIGHT: ALI BAYATI GAS MANIFOLD 3inch PEAK Oilfield Solutions www.peakoilfieldsolutions.com Ali.Bayati@PayaServices.com DRAWN ALI BAYATI A.R GHAFFARI PEAK CO. Feb, 2016 Feb, 2016 Mar, 2016 Mar, 2016 CLIENT: PKGM3P1512R01
  • 9. 8 PRODUCTS&SERVICES Well Testing Pipes & Fittings We manufacture well testing pipes & fitting in different sizes. • Up to 6m pipes from 2”to 6”, hammer unions at both ends. • 45 & 90 degrees elbow from 2” to 6”, with hammer unions at both ends. • Flow restrictor, from 2”to 6”, with welded hammer unions at both ends. Manufacturing Products & Services AA 840 146.33168.28 140 76.20 22.50° 400 B C 325 4 1 SECTION A-A SCALE 1 : 4 3.16 DETAIL B SCALE 1 : 1 3 DETAIL C SCALE 1 : 1 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 Inner Redeucer L400 A22.5 B8 Rod OD146 ID88.9 L400mm BV22.5deg, NACE 1 2 S14 - HUBW MaleSub 6sch80 Hammer Union 6" Sch80 Male Sub, NACE 1 3 S15 - HUBW FemaleSub 6sch80 Hammer Union 6" Sch80 Female Sub, NACE 1 4 Pipe 6sch80 L840 Pipe 6" Sch80, A106 Gr.B NACE, Len 8400mm 1 5 HUBW Wing 6sch80 Fig206 Hammer Union 6"Sch80 WingNut, NACE 1 A 8 7 F 23456 1 B E D C C E B D F A 468 1357 2 DESIGN CHK'D APPV'D MFG Q.A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: FINISH: DEBURR AND BREAK SHARP EDGES NAME SIGNATURE DATE MATERIAL: DO NOT SCALE DRAWING REVISION TITLE: DWG NO. SCALE:1:10 SHEET 1 OF 1 A3 WEIGHT: ALI BAYATI Flow Restrictor 6" to 3" PEAK Oilfield Solutions www.peakoilfieldsolutions.com Ali.Bayati@PayaServices.com DRAWN ALI BAYATI A.R GHAFFARI PEAK CO. CLIENT: PKFR63P1512R01 Mar, 2016
  • 10. 9 PRODUCTS&SERVICES X-Over Available in a variety of connection types, sizes, and ODs • Weco Union to Flange. • Thread to Box. • Thread to Thread. • Box to Box. • Flange to Flange. • Etc. Manufacturing Products & Services
  • 11. 10 PRODUCTS&SERVICES Installing/EngineeringRepair&Modifications Products & Services Installing Installing services available in many cases. • Installing offshore burner boom and king post. • Installing rig cooling system. Engineering Repair & Modifications This Services are available to be carried out on client base/field, as well as in our base in kish. • Repairing the Offshore Containers (Cargo, Office,Workshop) • Performing Modification on Offshore Containers. • Repair and Modification on Offshore Vessels. • Repair and Modification on Pressure Vessels. • Reinforcement, for offshore/onshore infra-structure. • On-Site Welding Services. • Sand Blasting & Painting.
  • 12. 11 PRODUCTS&SERVICES Material&ServiceSupply Products & Services Material Supply VarioustypesofMaterialcanbesupplied,basedonclient’srequirement. • Raw Material (Different grades of steel, Cement, Acid, etc.) • Components (Valves & Fittings, Connections, Flow Control Components, etc.) • Consumables (Packing Assemblies, O-Rings, Grease, Dope, etc.) • Equipment (Full Set of well test equipment, Coiled Tubing related Parts, Batch Mixers, AcidTank/Cargo, Bridge Plugs,Well Completion Tools, etc.) Service Supply Belowmentionedservicesandanyotherbasedonclient’srequirement. • Well Completions & Liner Hanger Installation. • ReservoirMonitoringServices(PermanentDownHoleGauge,PDG) • MarineServices(Barge,CraneBarge,SupplyBoats,Accommodation Facilities, etc.) • Rig Cooling System (Customized Design, Base on characteristics of the Flow and Generated Heat of the burning effluent) • Rental Services (Pressurized Office Container, Air Compressor, Diesel Generator, Offshore Cargo Baskets, Acid Containers, etc.) • Water Desalination/Purification as per usage requirement.
  • 14. Consulting Structural Study In order to design/modify a structure, regarding the loads and real life situation while utilizing, we carry out a structural study & analysis process to obtain the reaction forces, structural behavior while bearing loads and strength of the structure. Structural analysis is the determination of the effects of loads on physical structures and their components. Structural analysis employs the fields of applied mechanics, materials science and applied mathematics to compute a structure’s deformations, internal forces, stresses, support reactions, accelerations, and stability.The results of the analysis are used to verify a structure’s fitness for use, often precluding physical tests. Structural analysis is thus a key part of the engineering design of structures One of the modern techniques used to simulate the structure’s behav- ior is FEM (Finite Element Method). The finite element method (FEM) is a numerical technique for finding approximate solutions to boundary value problems for partial differential equations. It is also referred to as finite element analysis (FEA). FEM subdivides a large problem into smaller, simpler parts, called finite elements. The simple equations that model these finite elements are then assembled into a larger system of equations that models the entire problem. FEM then uses variational methods from the calculus of variations to approximate a solution by minimizing an associated error function. Nowadays, this method is vastly implemented in order to simulate many cases as follow: • Static Analysis • Thermal Analysis • Frequency Analysis • Buckling Analysis • Linear Dynamic • Drop/impact Test • Fatigue Analysis • Pressure Vessel Design • Nonlinear Analysis StructuralStudy 13 Consulting
  • 15. 14 Consulting Consulting StructuralStudy Structural Study We implement SolidWorks Premium 2016 & also SAP 2000 for Modeling, Analyzing and Optimizing the structures. To Prepare Shop-Drawings, SolidWorks or Tekla Structures (XSteel) will be used. Structural Modeling (CAD) Generating Meshes Applying Loads Applying Boundary Conditions Analyzing Model ReModeling /Modifying Criteria Satisfied ? End of Process NO YES Interpreting the Results
  • 16. Consulting 15 Consulting WellCompletionsDesign Well Completions Design Completions string components are the conduit between hydrocarbon reservoirs and surface facilities. They are a fundamental part of any hydrocarbon field development project. They have to be designed for safely maximizing the hydrocarbon recovery from the well and may have to last for many years under ever changing conditions. Issues include: connection with the reservoir rock, avoiding sand production, selecting the correct interval, pumps and other forms of artificial lift, safety and integrity, equipment selection and installation and future well interventions. Total experience of PEAK Completions team is more than 2 decades. We have a team of international consultant who are available based on client requirements. We are able to propose solutions in Core Completions design, Sand Control Solutions and Reservoir Monitoring and Control. We have number of very well-known manufacturers of Completions in Canada who are supporting us for any operation from conventional Completions to HP/HT wells.
  • 17. 16 ProjectExperiences Project Experiences SPD15&16-ProductionPlatform SPD15 & 16 - Production Platform Rigless Project Client: Dana Energy, PDK Date: March 2015 Description: 1. Manufacturing a Custom designed King Posts. 2. Reinforcing the Platform Bridges as per technical drawing. 3. Installing the King Posts on the reinforced structure. 4. Rig up the 85ft. High rate burner booms, in collaboration with PDK Co. 90ft. High Rate Burner Boom Reinforcement & King Post Reinforcement & King Post Welding the King Post Base Plate to the Reinforcement Reinforcing the Platform
  • 18. 17 ProjectExperiences Project ExperiencesSPD21-RigPasargad100 SPD21 - Rig Pasargad 100 Client: OIEC, PDK Date: October, 2015 Description: 1. Preparing As-Built drawing of the existing King-Post and Rig’s Main- Deck beneath it, after carrying out a rig visit. 2. Performing Structural Study, in order to determine if the existing 4-legs king-post could withstand the weight of the 85ft high rate burner boom (The structural Study showed that the existing king-post will fail, while subjected to the new forces.) 3. Manufacturing 2 sets of King Posts Shaft, 3 Tie-Backs & Base Plates. 4. Rig down/Cutting the old burner boom and existing king post. 5. Reinforcing under Rig’s Main Deck water reservoir beneath the king post shaft in both PORT & STBD side, in order to withstand the reaction forces applied to the deck’s Plate, by King Post Base-Plate. 6. Reinforcing under Rig’s Main Deck water reservoir beneath the middle tie-back in both PORT & STBD side, in order to withstand the up-lift force, generated by the middle tie- backs. 7. Installing the King-Post Shafts and tie-backs, on Rig’s Main Deck at both PORT & STBD side. 8. Installing 85ft high rate burner booms for both PORT & STBD side, in collaboration with PDK Co. Old King Post & 60ft. Burner Boom Reinforcement of Main-Deck New King-Post & Burner Boom After Installation
  • 19. 18 ProjectExperiences Project Experiences SPD13-RigCPOE15 SPD13 - Rig CPOE 15 Client: PGFK, PDK Date: September 2015 Description: 1. Rig visit & Structural Study, in order to de- termine the reaction forces applied to Main- Deck’s plate from middle tie-back. 2. Design & Manufacturing of 2 sets of middle Tie-Backs & custom designed Base Plates. 3. Design & Manufacturing of custom design Base Plate for middle Tie-Backs. 4. Reinforcing under Rig’s Main Deck water res- ervoir beneath the king post shaft in both PORT & STBD side, in order to withstand the reaction forces applied to the deck’s Plate, by King Post Base-Plate. 5. Reinforcing under Rig’s Main Deck water reser- voir beneath the middle tie-back in both PORT & STBD side, in order to withstand the up-lift force, generated by the middle tie-backs. 6. Installing the King-Post Shafts and tie-backs, on Rig’s Main Deck at both PORT & STBD side. 7. Installing 85ft high rate burner booms for both PORT & STBD side, in collaboration with PDK Co.