A Manufacturing Capabilities Overview                                       LAI INTERNATIONAL                             ...
LAI InternationalThe Precision Manufacturing Experts.Quick view: Custom fabrication of precision components and subassembl...
FacilitiesA broad geographic footprint, with five facilities in four states                                               ...
Customer Base  LAIco.com     Proprietary to LAI | All Rights Reserved   4
Focused Market Solutions                     Our vertically integrated processes enable manufacturers to accelerate       ...
Precision Component Manufacturing  LAIco.com               Proprietary to LAI | All Rights Reserved   6
Industry Certifications and AwardsQuality certifications:                                            Goodrich Turbomachine...
Aerospace ProductsCore attributes of productsector:  Products include partitions,  screen panels, hot-gas path  components...
Aerospace Products | PropulsionCF34 Engine                         GE 90 & GE115           CFM 56                    GE-Nx...
Aerospace Products | PropulsionTurbine engine components andsystems:  Actuators  Can and annular combustors  Combustion li...
Aerospace Products | PropulsionLAI manufactures highly specialized, precision-engineered components      Combustor cans, R...
Aerospace Products   F-22                 Program                        Components                          Strategic sol...
Aerospace Products                                                                                          F-22 screen   ...
Core Manufacturing Capabilities                                                     Electrical Discharge  Waterjet machini...
Additional Capabilities   LAI produces precision components and subassemblies by   integrating a solid base of manufacturi...
Ahead of the Curve  •Continuous Improvement  •Six Sigma  •Lean initiatives  •Program Management Teams  •Employee Cross tra...
Our Value to You From concept to production, LAI works closely with our customers to maintain focus on product excellence ...
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LAI Capabilities - Aerospace

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LAI Capabilities - Aerospace

  1. 1. A Manufacturing Capabilities Overview LAI INTERNATIONAL Gerhard Schwebler 207-883-7424 ext. 224 | gschwebler@LAIco.com LAIco.comThe Precision Manufacturing Experts.
  2. 2. LAI InternationalThe Precision Manufacturing Experts.Quick view: Custom fabrication of precision components and subassemblies Scarborough, ME Five U.S. manufacturing facilities, all IS0 9001:2008 | AS9100 Minneapolis, MN certified NADCAP certified for special processing More than 100 manufacturing workstations Phoenix, AZ Westminster, MD 180,300 square feet of manufacturing spaceAdditional details: Corporate headquarters located in Tucson, AZ Scottsdale, Ariz. 225 employees Named Inc. 5,000 Fastest- Growing Company, 2007-09 LAIco.com Proprietary to LAI | All Rights Reserved 2
  3. 3. FacilitiesA broad geographic footprint, with five facilities in four states Scarborough, ME Minneapolis, MN 75,000 sq. ft. 26,000 sq. ft. 125 employees 45 employees Electrical Discharge Machining Waterjet shaped hole-drilling Five-axis laser cutting F-22 and F-35 screen panels CNC machining Waterjet R&D center Five-axis milling Datum re-qualificationPhoenix, AZ 13,600 sq. ft. Westminster, MD 20 employees 40,000 sq. ft. Five-axis 55 employees waterjet Laser cutting of tubes Waterjet hole- drilling Waterjet cutting Panel assembly Laser cloth slitting Laser heat-treating Tucson, AZ Panel assembly 8,000 sq. ft. Tucson, AZ 7 employees Advanced five-axis laser machining and drilling LAIco.com Proprietary to LAI | All Rights Reserved 3
  4. 4. Customer Base LAIco.com Proprietary to LAI | All Rights Reserved 4
  5. 5. Focused Market Solutions Our vertically integrated processes enable manufacturers to accelerate Aerospace product innovations, optimize program-driven supply chains and achieve manufacturing excellence. LAI has earned Lockheed Martin’s Corporate STAR Supplier Award for the F-22 Fighter Jet and Northrop Grumman’s Platinum Source Preferred Supplier Award for the F-35. Our processes enable OEMs to focus on introducing new products that Power provide clean and efficient energy at an affordable cost. By integrating LAI into your design process, you can be assured your complex Generation engineered parts will be designed for manufacturability. LAI offers complete manufacturing solutions for mission-critical defense- Defense related applications and handles multi-tier supply chain management. LAI has the capabilities, capacity and expertise to work with large, complex defense-related programs. LAI implements custom manufacturing solutions, including unique Industrial manufacturing equipment and cells, and has the capacity to handle production manufacturing with more than 100 machining centers. LAI’s partnerships create competitive advantage for our customers, enabling them to grow their market shares and profitability. Medical LAI provides innovative solutions and services for medical device applications, including precision laser welding, spiral tube cutting and Devices EDM processing. Products include orthopedic equipment, surgical instruments and components for magnetic imaging equipment. LAIco.com Proprietary to LAI | All Rights Reserved 5
  6. 6. Precision Component Manufacturing LAIco.com Proprietary to LAI | All Rights Reserved 6
  7. 7. Industry Certifications and AwardsQuality certifications: Goodrich Turbomachinery Products, approved supplier AS9100 Rev. B Certificate Hamilton Sundstrand, approved supplier AS7003 NADCAP Non-Conventional Machining Certificate Honeywell Engines, approved supplier AS7100 for Welding/Brazing Certificate Honda Aircraft Engines, approved supplier, 2009 AS7116 NADCAP Non-Conventional Machining Certificate Klune Industries, approved supplier Kongsberg Defence & Aerospace, preferred supplier, 2009Supplier awards, certifications and special recognition: Jet Propulsion Laboratories, approved supplier Aircelle/SAFRAN Group, approved supplier for mechanical Lockheed Martin Raptor of Distinction manufacturing excellence in fabricated parts, 2007 producing components for the F/A-22, 2004 BAE Systems Aircraft Business Units Register of Evaluated Lockheed Martin Corporation STAR Supplier Facility Award, 2002 Suppliers for Military Programme Activities, 2008 Lockheed Martin Aeronautics Material Management Center STAR Babcock & Wilcox, Supplier Performance Rating System Supplier Award, 1997 Evaluation, 1995 Lockheed Martin Statistical Process Control System Certification, Barnes Aerospace, approved supplier 1997 Boeing approval of quality system per D6-82479, 2002 Metal Works Corporation, approved supplier Boeing – Gold for quality and delivery - 2010 Micro-Tronics, approved supplier Boeing Integrated Defense System — Puget Sound Sites Middle River Aircraft Systems, approved supplier Small Business Supplier of the Second Quarter Award and Gold NASA Group Achievement Award, Cassini mission, 1998 Rating for Delivery, 2004 National Association of Tooling & Machining, Superior Safety BWX Technologies, Super Vendor Recognition for Quality, Performance, 2001 Delivery and Performance, 1997 Northrop Grumman Platinum Source Preferred Supplier, 2009, 2010 Damrow Company, approved supplier Northrop Grumman Platinum Source Supplier Award, 2008 Dresser Rand, Special Recognition, 2004 Pratt & Whitney, Canada, approved supplier Dresser Rand, Total Quality Performance Supplier, 1996 Pratt & Whitney, Hartford, Conn., approved supplier GE Aircraft Engines Special Process Certification, hole-making Raytheon Missile Systems, approved supplier in nickel and super alloys Rolls-Royce Engines, approved supplier GE Aircraft Engines, Product Integrity Supplier Assessment, Schlumberger, approved supplier, 2001 satisfactory review, 1997 Smiths Aerospace Components, approved supplier GE Certified Supplier Sun Automation Group, 100-percent on-time delivery performance GE Customer Impact of the Year Award, 2002 certificate, 2006 GE Nuclear Energy, approved supplier, 1995 Teledyne Advanced Materials, approved supplier, 1997 GE Johnson Technology, approved supplier Warman International, approved supplier GKN Aerospace, approved supplier LAIco.com Proprietary to LAI | All Rights Reserved 7
  8. 8. Aerospace ProductsCore attributes of productsector: Products include partitions, screen panels, hot-gas path components and nozzles from engine brackets, structural airframe panels and airframe components to engine liners and landing gear parts Proprietary processes maximize flow characteristics and extend life cycle of parts LAI’s engineering and production teams coordinate supply chain management of multiple complex manufacturing processes to deliver completed components for final assembly LAIco.com Proprietary to LAI | All Rights Reserved 8
  9. 9. Aerospace Products | PropulsionCF34 Engine GE 90 & GE115 CFM 56 GE-NxBombardier CRJ Boeing 777 GEs CF6 & Snecmas M56 Boeing 787 & 787S GP7000100/-200/-700/-900 200/200ER/200LR/200ER Dream Liner Air Bus A380Bombardier Challenger 601/604/605 Freighter Lockeed C-5AEMBRAER 170/175/190/195 CFM56 Sectors GENx SectorsACAC ARJ21 GE 90 Sectors 6 part numbers 3 part numbers Future Opportunities: 6 part numbers Sectors ShroudsCF34 Sectors Support nozzles4 part numbers GENx Stiffeners Stiffeners 3 part numbers Turbine casings GE115 Sectors 8 part numbers GENx ShroudsCF34-8C Sectors 3 part numbers2 part numbersCF34-102 part numbers Base LineInner Support Nozzle 5 part numbersOuter Casing LAIco.com Proprietary to LAI | All Rights Reserved 9
  10. 10. Aerospace Products | PropulsionTurbine engine components andsystems: Actuators Can and annular combustors Combustion liners and assemblies Combustion housings End caps Engine tail cones and pipes Exhaust nozzle components Flow sleeves High- and low-pressure stator rings and assemblies Impingement sleeves Noise abatement liners Radial diffusers Rear support covers Shrouds Transition bodies and assemblies Transition rings and ducts Vanes LAIco.com Proprietary to LAI | All Rights Reserved 10
  11. 11. Aerospace Products | PropulsionLAI manufactures highly specialized, precision-engineered components Combustor cans, Rolls Royce Inner support nozzle, CFM 34 engine LAIco.com Proprietary to LAI | All Rights Reserved 11
  12. 12. Aerospace Products F-22 Program Components Strategic solutions Aerospace / Defense Identified key process parameters for drilling F-22 Air-Dominance process - implemented automated fault- Series of 20 different highly- Fighter Jet detection/avoidance mechanisms into process to engineered, precision-machined increase yields structural panels F- 35 Joint Strike Fighter Six Sigma project result 20% higher throughputs Airbus A340 Commercial aerospace Developed efficient manufacturing processes for Boeing and Airbus 20 different engine brackets, full production; completed lean manufacturing commercial aircraft formed and ready for assembly initiative for turnkey manufacturing from purchasing material to finishing and assembly Developed process for rapid drilling of 100,000+ holes using five-axis abrasive waterjet as a cost- Airbus A340 and A380 Noise abatement liner effective alternative to sand blasting Designed advanced tooling concept to accommodate variation in formed blanks LAIco.com Proprietary to LAI | All Rights Reserved 12
  13. 13. Aerospace Products F-22 screen panel F-22 screen panels and rudder bump components F-35 screen panelsPrecision off-axis waterjet drilling of complex hole patterns LAIco.com Proprietary to LAI | All Rights Reserved 13
  14. 14. Core Manufacturing Capabilities Electrical Discharge Waterjet machining Laser machining CNC machining Machining 3- and 5-axis CO2 and Nd:YAG High-speed EDM Conventional CNC workstations wavelengths Plunge EDM machining including 3-D cutting, trimming High-speed laser Wire EDM welding, turning, and drilling cutting Precision hole drilling milling, drilling, Machining of complex Five-axis laser EDM grinding, grit blasting, patterns, slots and machining tumbling and cleaning windows Laser cutting, drilling, High-speed CNC marking, welding and machining with up to heat-treating 20,000 r.p.m. spindle speed LAIco.com Proprietary to LAI | All Rights Reserved 14
  15. 15. Additional Capabilities LAI produces precision components and subassemblies by integrating a solid base of manufacturing processes Third-party In-House capabilities manufacturing capabilities Assembly Anodizing Bending Broaching Certified tooling calibration Chemical milling CMM inspection Electropolishing De-burring Finish coating Drilling Forming Engineering Hot forming Flow testing Metal spinning Forming Plating Grinding Powder coating Grit blasting Rolling Heat-treating Surface treatment Kitting Milling Packaging Painting Riveting Routing Special packaging Tapping Tool making Tumbling and cleaning Turning Welding LAIco.com Proprietary to LAI | All Rights Reserved 15
  16. 16. Ahead of the Curve •Continuous Improvement •Six Sigma •Lean initiatives •Program Management Teams •Employee Cross training programs Scrap Delivery Escapes NC Tag East 0.0 100 0 0 Midwest 0.0 99.7 0 0 RTI 0.0 100 0 0 SW 0.0 100 0 1 SWL 0.0 100 0 0 LAIco.com Proprietary to LAI | All Rights Reserved 16
  17. 17. Our Value to You From concept to production, LAI works closely with our customers to maintain focus on product excellence and quality World-class process standards Process standardization Dedicated production environment reduces production cycle Materials management reduces product acquisition costs Inventory management LAI’s Design for Manufacturing and Assembly (DFMA) teams help reduce production costs LAIco.com Proprietary to LAI | All Rights Reserved 17

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