Automation can increase quality, lower costs, and improve productivity but faces challenges in implementation costs, misunderstandings, and hiring qualified staff. Kanban systems use minimum inventory levels to reduce waste while poke yoke techniques aim to eliminate medical errors through physical interventions that prevent harm. Common causes of failures include patient mix-ups, miscommunication, dosing errors, lack of experience, and negligence.

1. SECONDARY TOOLS OF
LEAN
AUTONOMATION
KANBAN
POKE YOKE
RAHUL KUMAR
21416025
IE&M

2. AUTONOMATION(jidoka)
• Automation
• Autonomation (self diagnosis)
challenges
1)High cost of implementation
2)Misunderstanding leads to misapplication
3)Difficulty in hiring qualified staff

5. Advantages
• Increased quality
• Lower cost
• Improved customer service
• Improved productivity
• Reduced lead time
• Reduction in equipment failure rate
• Reduces physical and mental load

6. Kanban (BLM CHC)
• Minimum level of inventory
• r

7. Problem faced in BLM CHC
• High WIP inventories on floor
• Unsynchronized process production
• Unnecessary stock
• Long lead time

9. POKEYOKE
• Eliminating US hospital medical errors
• Survey done by kaiser family foundation
(2004)
• Physically harm(death/injury) the patient
• Wrong drug/wrong disease/healthy part
removed

11. Failures and remedies
• Patient mix up
• Miscommunication
• Wrong dose/wrong medication
• Knowledge errors/wrong diagnosis/dose
• Lack of experience
• Fatigue
• Haste
• Negligence

15. REFERENCE
• AUTONOMATION:THE FUTURE OF STUDY
• DEVELOPMENT OF KANBAN SYSTEM AT LOCAL
MANUFACTURING COMPANY MALAYSIA
• ELIMINATING US HOSPITAL MEDICAL ERRORS

16. Thank you