A sophisticated technological concept ensures an even distribution of the enormous mechanical forces on the heavy bearings of the solid main shaft and intermediate shafts. The stepped transmission via V-belts and timing belts permits the application of higher motor powers and different die speeds. Combined with the refined transmission, the robust frame guarantees a stable and vibration-free pellet mill during production.
Human Factors of XR: Using Human Factors to Design XR Systems
Robust Progress Pellet Mill Technology
1. Pelleting Technology Nederland
Progress Pellet Mill
PTN’s pellet mill, a highly stable, robust and sophisticated
pellet mill. More than 35 years of experience in development,
engineering and production ensures quality and continuity.
The partially patented innovations offer a unique price/
performance ratio.
S p e c i a l i s t i n P e l l e t i n g E q u i p m e n t
2. Benefits
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Very stable, vibration-free and near-silent pellet mill.
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Large die surface area and roller diameter.
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Large motor powers.
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Variable die speed.
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Suitable as two- or three-roller pellet mill.
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Longer lifetime of die and rollers.
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Conical die fitting.
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Central greasing system.
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Longer lifetime of main shaft bearings.
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Integrated pneumatic quick-dump chute.
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Minimal maintenance costs.
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Easy to clean.
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Simple design.
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Central electrical connection box.
Product description:
A sophisticated technological concept ensures an even
distribution of the enormous mechanical forces on the
heavy bearings of the solid main shaft and intermediate
shafts.
The stepped transmission via V-belts and timing belts
permits the application of higher motor powers.
Combined with the refined transmission, the robust
frame guarantees a stable and vibration-free pellet mill
during production.
Progress Pellet Mill
Technical specifications
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Robust construction with integrated base plate.
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Double-walled door, dust plate and quick-dump
chute in stainless steel.
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Solid main shaft with heavy duty spherical roller
bearings.
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Conical die holder and cast-iron pulley.
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Execution with two electric motors¹.
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Two-stage transmission via V-belts to intermediate
shafts and HTD timing belts to main shaft.
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Die speed variable from 3,5 to maximum 8,0 m/s.
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Speed sensor.
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Available with two or three rollers.
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Eccentric roller shafts.
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Manual or automatic roller adjustment.
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Cutting knife.
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Central greasing system with infrared sensor.
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Shearpin protection at the rear.
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Door and side covers with safety switch.
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Hoisting facility for replacing die and rollers.
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Two-component silk matt finish RAL 6024/1015.
Technical specifications
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Die holder with outer screw thread.
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Nut with inner screw thread for mounting on to die.
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Foot-operated turning gear with hydraulic
coupling to the intermediate shaft.
Benefits
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Increased efficiency.
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Cost savings.
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Die replacement time approx. 15 min.
Quick Die Change (QDC)
PTN’s innovative quick die change system, based on
the nut-and-bolt principle, improves efficiency by
shortening die replacement time to approx. 15 min.
3. Benefits
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Improved production efficiency.
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No critical components in pellet chamber.
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Longer lifetime of dies and roller shells.
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Adjustment of rollers during production.
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Rollers always in same position.
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Accurate read-out and easy restart.
Technical specifications
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Larger adjustment range of rollers.
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Patented hydraulic/mechanical roller adjustment
system with adjusting shaft through main shaft.
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Cam disc on adjusting shaft on front side.
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Hydraulic unit.
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Analogue measuring system.
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Read-out accurate to 0,1 mm.
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Additional double shearpin protection on
adjusting shaft.
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Electric control panel.
Technical specifications
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Metering of roller slip via sensors.
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Wireless measurement signal.
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No electrical wiring in pellet chamber.
Benefits
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Optimum non-slip adjustment of rollers during
production.
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Improved production efficiency.
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Longer lifetime of dies and roller shells.
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Limiting risk of smearing rollers and die.
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Better adjustment of steam and liquid dosing.
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Optimum application of automatic roller
adjustment (ARA).
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No critical components in pellet chamber.
Automatic Roller Adjustment (ARA)
PTN’s patented automatic roller adjustment, in which
hydraulic precision is combined with mechanical
stability, increases the efficiency and simplifies the
adjustment of the rollers during production.
The eccentric roller shafts, in combination with the
automatic roller adjustment, extend the lifetime of
dies and roller shells by up to 15%.
Roller Traction Control (RTC)
PTN’s innovative technology for an optimum,
non-slip adjustment of the rollers during
production. The roller traction control (RTC)
extends the lifetime of dies and roller shells and
increases the production efficiency.
4. Pelleting Technology Nederland
Duinweg 18, 5482 VR Schijndel, The Netherlands
Postbus 132, 5480 AC Schijndel, The Netherlands
T +31 (0) 73 - 54 98 472
F +31 (0) 73 - 54 78 595
E info@ptn.nl
W www.ptn.nl
Progress Pellet Mill
Type Dimensions in mm
A B C D
580 x 146 2100 1950 2048 418
650 x 175 2100 1950 2250 488
700 x 190 1980 1870 2224 483
850 x 210 2600 2300 2593 571
900 x 228 2600 2300 2633 591
900 x 275 2855 2450 3050 616
1100 x 380 3050 2810 3645 1023
Type Mainmotor Numbers Diameter Die dimensions Weight
(kW max.) of rollers rollers (mm) Internal (mm) Width (mm) Area (cm2)
580 x 146 2 x 75 2 / 3 265 580 146 2658 5500
650 x 175 2 x 90 2 298 650 175 3571 6000
700 x 190 2 x 90 2 315 700 190 4179 6250
850 x 210 2 x160 2 / 3 390 850 210 5605 9000
900 x 228 2 x160 2 / 3 408 900 228 6433 9500
900 x 275 2 x 200 2 / 3 408 900 275 7771 10000
1100 x 380 2 x 250 2 500 1100 380 13125 20500
¹ Other specifications available on request. Data subject to change. 04/2011