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Arc Flash Analysis
Electrical Safety
Risk Assessment
Prospective Incident Energy at Normal Working Distance	 25 cal/cm^2
(45cm from Prospective Arc Source)
Arc Flash Boundary	 41.1 cm
(equivalent to 1.2 cal/cm^2)
Nominal Voltage	 423.0 V
Shock Boundaries I.S./B.S. EN50110-1
	 Live Working Zone (surrounding Bare Live Part)	 0 cm (Contact)
	 Vicinity Zone (surrounding Bare Live Part)	 30 cm
CAUTION: Prospective Incident Energy may
change if electrical network is altered
Energy Asset Management
Electrical Engineering Specialists
ARC FLASH &
ELECTRIC SHOCK
WHAT IS ARC FLASH?
Electric Arc Flash is release of energy in the form of intense heat
and light, and in some events explosive pressure and sound waves.
Arcing can be initiated upon 1) separation of electrical contacts
(switches, circuit breakers, contactors etc), 2) arc faults (breakdown
in dielectric strength between conductors caused by switching
events, transients, overvoltage’s etc) and 3) short circuit faults.
Critically, Arc Flash accidents typically occur while equipment
is being worked on or operated. This highlights the risks to
those working on live electrical equipment, but also to those
working nearby.
AND THE CONSEQUENCES
Arc Flash can have very serious, and sometimes catastrophic
consequences for workers and business alike.
Potential injuries include external burns (potentially irreversible, 3rd
degree burns); internal burns and intoxication due to inhalation
of hot, toxic gases; loss of sight due to flash (UV light) and heat;
loss of hearing due to noise of blast; other physical trauma due to
blast forces and resulting shrapnel; and post-traumatic stress.
Accidents resulting in injury and/or fatality can result in criminal
prosecution, reputational damage, and civil claims for damages.
Even a minor Arc Flash event will result in damage to the electrical
network, down-time, and loss of production. It is also likely to
give rise to loss of in-process materials, and attendant costs
(remediation, disposal etc).
ARC FLASH – A LEGAL
PERSPECTIVE
H&S legislation in Ireland and the UK imposes numerous duties
on employers and the self-employed (contractors) in relation
to Arc Flash and electrical safety in general. Here follows a few
prominent duties.
Employers must ensure, so far as reasonably practicable, the
safety, health and welfare at work of employees and any other
persons who may be affected by their undertakings (Safety,
Health & Welfare at Work Act 2005 in ROI, The Health and Safety
at Work Etc. Act 1974/N.I Order 1978 in UK). Notably, this general
duty extends to the provision and maintenance of safe plant and
systems of work, and also the provision of such information,
instruction, training and supervision as is necessary. Arc Flash
and other hazards associated with electricity at work must be
managed in this context.
More specifically, employers must make a suitable and adequate
assessment of the risks to H&S, and those include Arc Flash and
other risks involving electricity, and to put in place the necessary
preventive and protective measures (2005 Act in ROI, Safety at
Work Regulations 1999/N.I. 2000 in UK).
Furthermore, persons engaged in any work activity involving
electricity, must be competent to prevent danger (Safety, Health
& Welfare at Work General Application Regs. 2007 Part 3 in
ROI, Electricity at Work Regs. 1989/N.I.1991 in UK). That means,
not only to have appropriate technical knowledge, but also
understanding of the hazards, risks and work precautions to
be observed.
1. Predict
3. Publish
Calculate the
prospective arc flash
incident energy levels,
and assess the risk to
workers.
Document &
communicate
the results of risk
assessments to workers,
apply warning labels
and training (hazards
and risk controls).
2. Prevent
4. Protect
De-energise & LOTO
unless unreasonable
to do so; Competent
workers; risk
assessments; Modify
network feeding
arrangements,
Preventative
Maintenance etc.
Protect workers from
residual risks eg. modify
work procedures;
protection coordination;
arc rated switchgear;
remote switching; active
are protection and PPE
etc.
STANDARDS
Standards and Guides play a vital role in helping employers to
fulfil their legal duties with regard to safety, health and welfare
at work.
In the absence of an equivalent Irish, British or European
Standard or Guide, Premium Power conducts Arc Flash hazard
analyses in accordance with the globally-recognised IEEE 1584
Guide for Performing Arc Flash Hazard Calculations. In this way
we calculate the prospective arc incident energy levels along
electrical networks, and the corresponding Arc Flash boundary
distances. This is a pre-requisite to Arc Flash risk assessment, as
it provides essential inputs to the risk assessment process.
In recommending risk controls, Premium Power refers to all
applicable Standards and Guides, such as IS/BS EN50110-
1 Operation of Electrical Installations – Part 1: General
Requirements., and Standards relating to electrical switchgear
& control gear assemblies, PPE/equipment etc.
Our 4 P Approach for Managing Arc Flash Risks
Electrical
Network
Computer
Model
ABOUT PREMIUM POWER
Premium Power has provided Electrical Safety
evaluations and solutions to industry since 2001.
We have a staff of highly trained engineers who have
experience in evaluating hazards and risks in industrial
and utility environments.
Using proven methodologies and software tools,
Premium Power engineers calculate the prospective Arc
Flash incident energy levels, and provide guidance with
regard to the assessment and elimination or reduction of
Arc Flash risks for the protection of personnel and plant.
Task and
location based
electrical risk
assessment
Maintenance
program
reviews,
scheduling and
gap analysis
Electrical
procedures and
gap analysis
On site or office
based electrical
safety training
VITAL
STATS Work related fatal
electrical accidents
in Ireland.
26
The temperature
generated by an
Arc Flash explosion.
19,500O
C
It is estimated that Arc
Flash accounts for 80% of
all injuries caused during
electrical accidents.
80%
CHECKLIST
Before carrying out work on or near live equipment have
you considered the following;
Have you assessed all risks associated with the use of
electricity at work, including Arc Flash risks?
In assessing Arc Flash risks, have you calculated
prospective arc incident energy and arc flash boundary
distances?
Have you documented results of risk assessments?
Can you justify why equipment cannot be de-energized or
the job deferred until the next scheduled outage?
Has a detailed work procedure been established?
Was proper management approval secured?
Were proper tools and equipment used?
Was the necessary PPE determined?
Were the workers performing the tasks qualified to do so?
Premium Power can help you with
each of these requirements.
Ask our Electrical Safety team for
guidelines or advice.
CORE SERVICES
www.premium-power.com
CONTACT
Premium Power Ltd.
2A Fingal Bay Business Park,
Balbriggan, Co Dublin
K32 W566
Ireland
P: 	 +353 1 8105032
Premium Power Ltd.
Birmingham Blythe Valley
Business Park,
Central Boulevard,
Solihull, Birmingham
B90 8AG
United Kingdom
P: 	 +44 1564 711226
Arc flash
hazard and
electrical
safety services
Electrical
system stability
and reliability
solutions
Power quality
studies and
harmonic filtering
solutions
Energy and power
monitoring
system supply
and integration
Managing your workers, contractors, permitting, documents
management, single lines, LOTO, PPE, risk assessments and
everything else associated with SAFELY working on electrical
systems doesn’t need to be an onerous or time consuming task.
Would it help to have:
– All health and safety related paperwork in one place?
– An online and email system to approve contractors?
– An overview of live and scheduled work on site?
– Efficient and centralised Contractor Management system?
TOTAL TASK  CONTRACTOR
MANAGEMENT
Ask us for a Demo
on SafeSite
E:	 info@premium-power.com
W: 	 www.premium-power.com
	 @premium_power

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Arc flash analysis, electrical safety and risk assessment

  • 1. Arc Flash Analysis Electrical Safety Risk Assessment Prospective Incident Energy at Normal Working Distance 25 cal/cm^2 (45cm from Prospective Arc Source) Arc Flash Boundary 41.1 cm (equivalent to 1.2 cal/cm^2) Nominal Voltage 423.0 V Shock Boundaries I.S./B.S. EN50110-1 Live Working Zone (surrounding Bare Live Part) 0 cm (Contact) Vicinity Zone (surrounding Bare Live Part) 30 cm CAUTION: Prospective Incident Energy may change if electrical network is altered Energy Asset Management Electrical Engineering Specialists ARC FLASH & ELECTRIC SHOCK
  • 2. WHAT IS ARC FLASH? Electric Arc Flash is release of energy in the form of intense heat and light, and in some events explosive pressure and sound waves. Arcing can be initiated upon 1) separation of electrical contacts (switches, circuit breakers, contactors etc), 2) arc faults (breakdown in dielectric strength between conductors caused by switching events, transients, overvoltage’s etc) and 3) short circuit faults. Critically, Arc Flash accidents typically occur while equipment is being worked on or operated. This highlights the risks to those working on live electrical equipment, but also to those working nearby. AND THE CONSEQUENCES Arc Flash can have very serious, and sometimes catastrophic consequences for workers and business alike. Potential injuries include external burns (potentially irreversible, 3rd degree burns); internal burns and intoxication due to inhalation of hot, toxic gases; loss of sight due to flash (UV light) and heat; loss of hearing due to noise of blast; other physical trauma due to blast forces and resulting shrapnel; and post-traumatic stress. Accidents resulting in injury and/or fatality can result in criminal prosecution, reputational damage, and civil claims for damages. Even a minor Arc Flash event will result in damage to the electrical network, down-time, and loss of production. It is also likely to give rise to loss of in-process materials, and attendant costs (remediation, disposal etc). ARC FLASH – A LEGAL PERSPECTIVE H&S legislation in Ireland and the UK imposes numerous duties on employers and the self-employed (contractors) in relation to Arc Flash and electrical safety in general. Here follows a few prominent duties. Employers must ensure, so far as reasonably practicable, the safety, health and welfare at work of employees and any other persons who may be affected by their undertakings (Safety, Health & Welfare at Work Act 2005 in ROI, The Health and Safety at Work Etc. Act 1974/N.I Order 1978 in UK). Notably, this general duty extends to the provision and maintenance of safe plant and systems of work, and also the provision of such information, instruction, training and supervision as is necessary. Arc Flash and other hazards associated with electricity at work must be managed in this context. More specifically, employers must make a suitable and adequate assessment of the risks to H&S, and those include Arc Flash and other risks involving electricity, and to put in place the necessary preventive and protective measures (2005 Act in ROI, Safety at Work Regulations 1999/N.I. 2000 in UK). Furthermore, persons engaged in any work activity involving electricity, must be competent to prevent danger (Safety, Health & Welfare at Work General Application Regs. 2007 Part 3 in ROI, Electricity at Work Regs. 1989/N.I.1991 in UK). That means, not only to have appropriate technical knowledge, but also understanding of the hazards, risks and work precautions to be observed. 1. Predict 3. Publish Calculate the prospective arc flash incident energy levels, and assess the risk to workers. Document & communicate the results of risk assessments to workers, apply warning labels and training (hazards and risk controls). 2. Prevent 4. Protect De-energise & LOTO unless unreasonable to do so; Competent workers; risk assessments; Modify network feeding arrangements, Preventative Maintenance etc. Protect workers from residual risks eg. modify work procedures; protection coordination; arc rated switchgear; remote switching; active are protection and PPE etc. STANDARDS Standards and Guides play a vital role in helping employers to fulfil their legal duties with regard to safety, health and welfare at work. In the absence of an equivalent Irish, British or European Standard or Guide, Premium Power conducts Arc Flash hazard analyses in accordance with the globally-recognised IEEE 1584 Guide for Performing Arc Flash Hazard Calculations. In this way we calculate the prospective arc incident energy levels along electrical networks, and the corresponding Arc Flash boundary distances. This is a pre-requisite to Arc Flash risk assessment, as it provides essential inputs to the risk assessment process. In recommending risk controls, Premium Power refers to all applicable Standards and Guides, such as IS/BS EN50110- 1 Operation of Electrical Installations – Part 1: General Requirements., and Standards relating to electrical switchgear & control gear assemblies, PPE/equipment etc. Our 4 P Approach for Managing Arc Flash Risks
  • 3. Electrical Network Computer Model ABOUT PREMIUM POWER Premium Power has provided Electrical Safety evaluations and solutions to industry since 2001. We have a staff of highly trained engineers who have experience in evaluating hazards and risks in industrial and utility environments. Using proven methodologies and software tools, Premium Power engineers calculate the prospective Arc Flash incident energy levels, and provide guidance with regard to the assessment and elimination or reduction of Arc Flash risks for the protection of personnel and plant. Task and location based electrical risk assessment Maintenance program reviews, scheduling and gap analysis Electrical procedures and gap analysis On site or office based electrical safety training VITAL STATS Work related fatal electrical accidents in Ireland. 26 The temperature generated by an Arc Flash explosion. 19,500O C It is estimated that Arc Flash accounts for 80% of all injuries caused during electrical accidents. 80% CHECKLIST Before carrying out work on or near live equipment have you considered the following; Have you assessed all risks associated with the use of electricity at work, including Arc Flash risks? In assessing Arc Flash risks, have you calculated prospective arc incident energy and arc flash boundary distances? Have you documented results of risk assessments? Can you justify why equipment cannot be de-energized or the job deferred until the next scheduled outage? Has a detailed work procedure been established? Was proper management approval secured? Were proper tools and equipment used? Was the necessary PPE determined? Were the workers performing the tasks qualified to do so? Premium Power can help you with each of these requirements. Ask our Electrical Safety team for guidelines or advice.
  • 4. CORE SERVICES www.premium-power.com CONTACT Premium Power Ltd. 2A Fingal Bay Business Park, Balbriggan, Co Dublin K32 W566 Ireland P: +353 1 8105032 Premium Power Ltd. Birmingham Blythe Valley Business Park, Central Boulevard, Solihull, Birmingham B90 8AG United Kingdom P: +44 1564 711226 Arc flash hazard and electrical safety services Electrical system stability and reliability solutions Power quality studies and harmonic filtering solutions Energy and power monitoring system supply and integration Managing your workers, contractors, permitting, documents management, single lines, LOTO, PPE, risk assessments and everything else associated with SAFELY working on electrical systems doesn’t need to be an onerous or time consuming task. Would it help to have: – All health and safety related paperwork in one place? – An online and email system to approve contractors? – An overview of live and scheduled work on site? – Efficient and centralised Contractor Management system? TOTAL TASK CONTRACTOR MANAGEMENT Ask us for a Demo on SafeSite E: info@premium-power.com W: www.premium-power.com @premium_power