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DEPT.
FACILITY ENGINEERING
DOC. TITLE:
STANDARD SPECIFICATIONS FOR
PIPE, VALVES, & FITTINGS
AREA:
Tarapoa
DOC N0.
010-115-001-03
REVISION DATE DESCRIPTION / REVISION ISSUED BY CHECKED BY APPROVED BY
0 2009/10/28 APPROVED ND BO
1 2009/11/09 APPROVED / SMARTPRO / ADD 600PX DN CV ND
2 2010/02/26 ADD 300PX DP ND
3 2011/08/22
UPDATE THROUGHOUT THE DOCUMENT,
2500CPSX CLASS ADDED
JCPY
(NEGRETE IN.G)
XL XL
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
STANDARD SPECIFICATIONS FOR
PIPE, VALVES, & FITTINGS
DEPT.
FACILITY ENGINEERING
PAGE:
2 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TABLE OF CONTENTS
1.0 SCOPE
2.0 CODES AND STANDARDS
3.0 GENERAL REQUIREMENTS
4.0 MATERIALS
5.0 PIPE SUPPORTS
6.0 WELDING
7.0 INSPECTION
8.0 PRESSURE TESTING
9.0 PAINTING AND COATINGS
10.0 THERMAL INSULATION
11.0 IDENTIFICATION OF PIPING AND VALVES
DEPT.
FACILITY ENGINEERING
PAGE:
3 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
STANDARD SPECIFICATIONS FOR
PIPE, VALVES & FITTINGS
1.0 SCOPE
This specification defines the minimum requirements for pipe, valves and fittings on process and utility
piping systems. This specification includes materials, fabrication, welding, inspection and testing and
shall apply to all piping installed by or prefabricated for installation by CONTRACTOR or to
CONTRACTOR order for use on onshore production facilities.
2.0 CODES AND STANDARDS
2.1. Piping shall be designed, constructed and tested in accordance with the latest edition of ANSI
B31.3, "Process Piping" and this specification.
2.2. The following dimensional standards shall apply during preparation of all piping drawings for
ANSI Classes 150-900:
2.2.1 Flanges and Flanged Fittings ANSI B16.5
2.2.2 But Welding Fittings ANSI B16.9 / ANSI B16.28
2.2.3 Fittings Socket Welding and Threaded ANSI B16.11
2.2.4 Steel Pipe ANSI B36.10
2.2.5 Stainless Steel Pipe ANSI B36.19
2.2.6 Pipe Threads (Tapered) ANSI B1.20.1
2.2.7 Dimensions of Valves ANSI B16.10
2.2.8 Orifice Flanges ANSI B16.36
2.2.9 Pipe Plugs, Bushings ANSI B16.14
2.2.10 High Pressure Materials API 6A
3.0 GENERAL REQUIREMENTS
3.1 Engineering drawings, where provided, indicate the minimum line size, design working pressure
or piping class, valves required, etc.
The maximum design conditions specified in the Piping Class Specifications Note 1 are
separate requirements and neither shall be exceeded.
Unless otherwise specifically authorized by the COMPANY, the materials specified in these
General Specifications shall be strictly adhered to in the design, purchasing and fabrication of
each piping system. When the specified pipe, valves and fittings or other materials cannot be
obtained, substitution may be permitted with the COMPANY written approval.
3.2 Line marking and identification of valves shall be in accordance with Section 11.0 herein.
CONTRACTOR standard markings and identification may be used with COMPANY approval.
3.3 Pipe
3.3.1 Pipe wall thickness shall conform to Piping Class Specifications.
3.3.2 Piping classes ANSI 150 through ANSI 900. Piping 1 ½” NPS and smaller may be
threaded, flanged or socket welded as indicated by the Piping Class Specifications.
Piping 2” NPS and larger shall be butt welded and flanged. When socket weld piping is
used, unions will be installed at accessible locations to permit removal and replacement
of all valves and equipment. With the exception of instrument connections, piping 1 ½”
NPS and smaller shall be socket welded and flanged for the following services:
DEPT.
FACILITY ENGINEERING
PAGE:
4 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
3.3.2.1 Hydrocarbon services above 250 °F.
3.3.2.2 Hydrocarbon services subject to vibration.
3.3.2.3 Glycol and heating medium services.
3.3.3 Socket weld and flanged design for small size piping, 1-1/2” and smaller, is preferred in
lieu of threaded.
3.3.4 Piping shall be located so as not to present overhead or tripping hazards. Minimum
clear headroom for overhead piping shall be 7 foot 0 inches. Lines which cross shall not
touch.
3.3.5 Piping systems shall be designed so that all valves and instruments can be serviced
conveniently. When this is impractical, ladders and platforms shall be used.
3.3.6 Emergency shutdown valves shall be accessible from deck or floor level and are to be
located in clear areas.
3.3.7 All pipe nipples ¾” NPS and smaller for other than air and utility water systems piping
shall be a minimum of Schedule 80 or 40S seamless steel pipe. "All-Thread" nipples
shall not be used. A nipple shall be defined as any section of pipe 12” or less in length.
3.3.8 Seal welding of threaded piping shall not be permitted.
3.3.9 Temporary start-up cone or basket-type strainers (screens) shall be provided in suction
lines to mechanical equipment, including, but not necessarily limited to pumps,
compressors and mechanical meters and shall be located as close as possible to the
inlet flange. Such strainers shall have a minimum of 200% of the line flow area with
1/8” diameter maximum size perforations.
3.3.10 Branch Connections
3.3.10.1 Branch connections shall be made per the Standard Branch Connection
Chart for piping classes ANSI 150 through ANSI 1500.
3.3.10.2 Couplings shall not be used for branch connections.
3.3.10.3 "Stub-in" branch connections shall not be permitted.
3.3.11 During fabrication, installation, sandblasting and painting, care shall be exercised to
keep blast sand, dirt and other foreign matter out of all piping systems prior to
assembly. Prior to acceptance by COMPANY, the interior of piping systems shall be
thoroughly cleaned by CONTRACTOR.
3.3.12 Sample, vent and drain valves shall be installed where indicated on the AFC drawings.
In addition, drain connections and valves shall be provided at all low points in lines.
Also, vent connections and valves shall be provided at all high points where gas may
be trapped. Vent, drain, test, sample and instrument connections ¾” and smaller may
be installed using 3000# or 6000# threadolets according to the specification , except for
high temperature or other service where sockolets are specified by the piping class
specifications.
3.3.13 Changes in pressure rating of piping systems shall be made at valves. A block valve
separating two pressure rated systems shall carry the rating of the higher pressure
system; e.g., a control valve station shall take the pressure rating change at the outlet
of the block valve downstream of the control valve.
3.3.14 Laterals (sub-headers) for instrument gas or air systems shall have block valves at the
primary header and branch off from the top of the primary header.
3.3.15 Insulating gaskets or inserts shall be installed when joining piping components or
dissimilar metals to prevent galvanic corrosion,
Example: 410 SS choke flange connected to CS flange.
Use Insulating gaskets when pipe system has cathodic protection.
3.4 Fittings
DEPT.
FACILITY ENGINEERING
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
3.4.1 Flanges ANSI Class 900 and above shall be RF for 10” and smaller, RTJ for 12” and
bigger. Flanges ANSI Class 600 and lower may be RF or FF, with serrated spiral finish.
3.4.2 Weld neck flanges are required for all flanged piping.
3.4.3 Steel flanges used to mate with equipment having cast or ductile iron flanges shall have
the faces machined flat.
3.4.4 Flange bolt holes shall straddle the piping horizontal and vertical center lines.
3.4.5 API flanges rated at 2000, 3000 or 5000 PSI shall be API Type 6B.
3.4.6 All 90°welded elbows shall be long radius, u nless restricted by available space. If short
radius welded elbows are used, they shall be derated to 80% of the calculated
allowable working pressure if subject to pulsations.
3.4.7 Flow-Tees or Tees and welded caps may be used in flowlines for 90° turns, if client
approved.
3.4.8 Fabricated bends shall not be used except for heater fire tubes.
3.4.9 Threaded bushings shall not be used in pressure piping systems (Rating >300) for
other than the installation of ½” NPT and smaller instruments with male end
connections.
3.4.10 Eccentric reducers installed with the straight (flat) side up shall be used when line size
reductions are required for pump suction connections.
3.4.11 Unions 1” NPS and above in hydrocarbon service shall be hammer lug type integral
ground joint, steel-to-steel seats.
3.4.12 Street elbows shall not be used unless approved by COMPANY.
3.4.13 Bleed rings shall be SS, or Teflon coated.
3.5 Valves
3.5.1 Valves shall be furnished as called out on the Valve Lists. Alternate valves which are
equal to the valve list requirement may be used only after obtaining COMPANY written
approval.
3.5.2 All valves shall be installed in accordance with temperature and pressure ratings
recommended by manufacturer and within limits of the ANSI Code for the applicable
service. Flanges and flange facings on valves shall match that specified by the
applicable Piping Class Specification.
3.5.3 All valves for hydrocarbon and glycol services shall be steel. Valves 2” and larger shall
be flanged and 1 ½” and smaller may be threaded, flanged or socket welded as
indicated by the Piping Class Specification, except for glycol systems which shall be
welded or union ended. CONTRACTOR shall not add flanges to threaded, socketweld,
or butt weld connections on valves unless specifically approved. Secondary threaded
valves must be easily removable. Hard (metal to metal) seats are required for all valves
in hydrocarbon and glycol service.
3.5.4 Block valves shall be of fire-safe design and shall meet the following additional
specifications.
3.5.4.1 Ball valves shall be trunnion mounted with secondary metal seal for 8” and
larger ANSI 150, 4” and larger ANSI 300 and 2” and larger ANSI 600 and
900. All trunnion mounted ball valves shall be supplied with grease fittings for
stem and seals.
3.5.4.2 Secondary metal seal is not required for 1 ½” and smaller ball valves.
3.5.4.3 Manual gear operators shall be furnished on all quarter turn valves in any
application where breakaway torque requirements exceed 50 foot pounds.
Generally:
1) 6” and larger ANSI 150 and 300.
2) 4” and larger ANSI 600 and 900.
DEPT.
FACILITY ENGINEERING
PAGE:
6 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
3.5.4.4 For Hydrocarbon Process, ball valves 1 1/2” and smaller could be ASTM-A351
Gr CF8M or 316SS body, with 316SS ball and stem.
3.5.4.5 For Instruments Air, ball valves 1 1/2” and smaller shall be 316SS body, ball
and stem.
3.5.4.4 For Auxiliary Services (rain water, potable water, etc.), ball valves 1 1/2” and
smaller shall be ASTM-A105 CS body, with CS 3mil ENP (Electroless Nickel
Plating) ball and stem.
3.5.5 Block valves shall be provided downstream of check valves to allow isolating the check
valve for servicing without the need to de-pressurize downstream piping systems. Vent
valves, if applicable, shall be installed to facilitate de-pressuring piping upstream of
check valve and upstream of check valve for leak testing of check valves.
3.5.6 Check valves shall be full open, swing check in all cases except for reciprocating pump
or compressor service where ball or piston type check shall be used or where the piping
specification permits wafer type check valves in utility services.
3.5.6.1 Check valves in flowlines shall have satellite or equal clad coating on clapper
and shall be installed so as to facilitate testing in place, if required.
3.5.6.2 All check valves 2” and larger shall be furnished with bolted bonnets.
3.5.6.3 All check valves 4” and larger shall be provided with ½” NPT tap and plug in
the body.
3.5.6.4 Check valves in hydrocarbon service shall have Viton “A” seals.
3.5.7 Gate, Globe and Check valves shall have hardened (satellite or equal) seats. 4” and
larger shall have removable seats. Globe valves may be straight or angle type to suit
piping configuration
3.5.8 Needle valves shall be supplied when shown on the flowsheets and assembly
drawings. Needle valves, except where required for high pressure and/or temperature
service, shall all be soft- seated and all 316SS.
3.5.9 Ball and slab gate valves shall be mounted with the valve stem horizontal. Also, for ball
valves, the ball rotation shall be counter-clockwise when facing the stem so that the
initial valve opening is at the bottom of the pipe.
3.5.10 Relief valves shall be connected to the vapor space above the contained liquid in all
cases and shall be installed in accordance with the manufacturer's recommendations
with a full port locking type ball or gate valve beneath each relief valve. A 316SS bleed
ring shall be installed under flanged relief valves and a tee or threadolet shall be
installed under threaded relief valves to provide a ½” test connection.
3.5.11 Valves for corrosive applications should be supplied with the appropriate internal valve
coating and trim.
4.0 MATERIALS
4.1 All materials for pipe, valves, fittings, bolts and gaskets shall be in accordance with Piping Class
Specifications.
4.2 All pipe, valves and fittings supplied by CONTRACTOR shall be new and unused, free of mill
scale, dents, cracks, laminations, pits and detrimental rust or oxidation.
4.3 COMPANY reserves the right to inspect all CONTRACTOR supplied materials and
components, and to reject those deemed unusable for use and not conforming to these
specifications.
4.4 No pipe, valves or fittings of brass, aluminum, cast iron, malleable iron, steel-iron or semi-steel
shall be used in hydrocarbon service. Cast Iron body valves will be used only for Foot valves
4.5 Sealant for threaded piping shall be Teflon tape, except for glycol serviced, where Rector Seal
No. 5 shall be used. Care shall be taken to prevent extension of the tape into the pipe. Excess
tape shall be removed prior to painting.
DEPT.
FACILITY ENGINEERING
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
4.6 All new pipe, flanges and fittings shall be marked with mill and material identification. All pipe
shall be accompanied with mill test reports, and flanges and fittings shall be accompanied with
mill material certifications from manufacturer.
4.7 All threaded galvanized pipe shall be painted after assembly.
4.8 All flanges shall have stamping the origin country, manufacturers logo and quality certifications.
4.9 The filler material for all gaskets shall be “Flexible Graphite (FG)”
5.0 PIPE SUPPORTS
5.1 Piping shall be supported as necessary to prevent sagging, mechanical stresses and vibration.
Piping shall be adequately supported on racks, stanchions or individual standoffs.
5.2 U-Bolts securing pipe to pipe supports shall be Teflon coated with 1/16” polyethylene sleeve,
flat washers and double nuts. A 1/8” polyethylene pad spacer shall be placed between the pipe
support and bottom of pipe. Minimum U-bolt diameter shall be 3/8".
5.3 Piping 8” and larger and any smaller piping subject to excessive mechanical vibration or line
pressure pulsation’s (e.g., rotating equipment piping) shall be fastened to substantially rigid pipe
supports with bolted pipe clamps in lieu of U-bolts. Pipe clamp bolts shall have double nuts.
5.4 Piping subject to expansion may be either suspended from adjustable or swivel type hangers or
supported from below. If supported from below, steel slip shoes and guides shall be provided.
Anchors and stops shall be provided to maintain movements and forces within acceptable
limits.
6.0 WELDING
6.1 All pipe welding shall be performed in accordance with CONTRACTOR welding procedures
submitted to COMPANY for approval.
6.2 Welded joints in CS shall be stress relieved in accordance with ANSI B31.3 (Table 311.1.1)
when the nominal pipe wall thickness is greater than ¾”. The piping shall be brought to
temperature and cooled in accordance with ASME Section VIII, Paragraph UCS-56.
7.0 INSPECTION
Inspection of all piping shall be performed in accordance with CONTRACTOR Specifications
procedures submitted to COMPANY for approval.
8.0 PRESSURE TESTING
All pressure testing of pipe shall be performed in accordance with CONTRACTOR Specifications
submitted to COMPANY for approval.
9.0 PAINTING AND COATINGS
9.1 Surface preparation and painting of pipe, valves and fittings shall be performed in accordance
with specification: GS-500 “General Specification for Field Facility External Protective
Coatings”, submitted by COMPANY.
9.2 All flange surfaces and bolt holes, except for flange facings, shall be coated with primer and
intermediate coats prior to assembly. Pipe fittings and structural steel shall not be primer coated
until all shop fabrication has been completed. Final paint coating shall be performed after piping
has been fully assembled and hydro-tested.
10.0 THERMAL INSULATION
Piping shall be insulated where indicated on the AFC drawings. Insulation shall be applied as specified
in Specification GS-550: “Standard Specification for External Insulation".
DEPT.
FACILITY ENGINEERING
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
11.0 IDENTIFICATION OF PIPING AND VALVES
The following nomenclature is to be used in identifying lines and valves designated on the mechanical
flowsheets and process piping drawings.
11.1 Line Identification
11.1.1 Each line on the mechanical flowsheets and process piping drawings shall be clearly
identified to denote the pipe specification and nominal line size. Following is an
example:
114 600 C PS W 121
Line Primary Line Piping Temp. Line #
Size Pressure MaterialSystem Index
[mm-OD] Rating Code Code
a) Line Size
NPS [in] OD [mm] NPS [in] OD [mm]
½ 21 10 273
¾ 27 12 324
1 33 14 356
1 ½ 48 16 406
2 60 18 457
3 89 20 508
4 114 22 559
5 141 24 610
6 168 26 660
8 219 30 762
b) Primary Pressure Rating
CLASS RATING
150 ANSI 150#
300 ANSI 300#
600 ANSI 600#
900 ANSI 900#
1500 ANSI 1500#
2500 ANSI 2500#
c) Line Material Code
MATERIAL CODE
Coated Piping C
Cement Lined K
Fiber Glass F
Stainless Steel S
Carbon Steel -
DEPT.
FACILITY ENGINEERING
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
Piping Index code
SERVICE SYMBOL
Instrument Air IA
Utility services (utility air, utility and potable water) US
Liquid Sulphur L
Sulphur Plant Piping M
Fire water and foam systems F
Process Piping (ANSI B31.3 Code)
-
Sweet process hydrocarbons, caustic, process
drains and vent systems
P
-
Sour process hydrocarbons, caustic, sour liquids,
hydrocarbons, process drains, and vent systems,
gas system
PS
- Glycol – utility U
d) Temperature Index
SERVICE SYMBOL
Below –49 °F V
-49 ºF to -20.2 °F W
-20.2 °F to 250 °F X
250 °F to 650 °F Y
Above 650 °F Z
11.2 Valve Identification System
Each valve on the mechanical flowsheets and piping drawings will be identified as shown below
to denote its piping specification, valve type, valve facing and special valve type. Each valve
identification shall be die stamped and a SS tag that shall be secured to the valve with a heave
gauge steel wire. Such tags shall remain in place upon completion of fabrication.
114 BA 30 1 S X
Valve Size Valve Primary Valve Material Temp.
[in-DN] Designation Pressure Connection Code Code
[mm-OD]
a) Line Size , see 11.1a
b) Valve Designation
DESIGNATION VALVE TYPE
BA Ball Valve
BF Butterfly Valve
GL Globe Valve
CH Check Valve
GA Gate Valve
PL Plug Valve
GU Gauge Valve
DS Double Block & Bleed Valve
NE Needle Valve
TW Three Way Valve
BSF Basket Strainer
YSF Y-Strainer
DEPT.
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
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DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
c) Valve Primary Pressure Rating
DESIGNATION RATING
15 ANSI 150#
30 ANSI 300#
60 ANSI 600#
90 ANSI 900#
1500 ANSI 1500#
2500 ANSI 2500#
d) Valve Connection
CODE CONNECTION
1 Flanged Standard Design
2 Flanged Special Design
3 Screwed
4 Weld End
5 Socket Weld
6 Special
e) Material Code of the Body
The Prefix indicates Sour Service (all materials must be suitable to NACE MR-
01-75, latest edition). If no material code noted, the valve is standard design.
(None): Carbon Steel
S: Stainless Steel
B: Cast bronze
C: Cast or ductile iron
f) Temperature Code
All designations correspond with the temperature code listed in Piping
Designations.
STANDARD BRANCH CONNECTION CHART
BRANCH
DN (in) 30 24 20 18 16 14 12 10 8 6 4 3 2 1.5 1 .75 .5
DO (mm) 762 610 508 457 406 356 324 273 219 168 114 89 60 48 33 27 21
R
U
N
762 T RT RT RT RT RT W W W W W W W/S S S S S
610 T RT RT RT RT RT W W W W W W/S S S S S
508 T RT RT RT RT RT W W W W W/S S S S S
457 T RT RT RT RT W W W W W/S S S S S
406 T RT RT RT RT W W W W/S S S S S
356 T RT RT RT W W W W/S S S S S
324 T RT RT RT W W W/S S S S S
273 T RT RT W W W/S S S S S
219 T RT RT W W/S S S S S
168 T RT RT W/S S S S S
114 T RT RT S S S S
89 T RT S S S S
60 T S/RT S/RT S/RT S
48 T S/RT S/RT S/RT
33 T S/RT S/RT
27 T S/RT
21 T
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
LEGEND
T = Butt Weld Tee
RT = Butt Weld Red Tee
S = S. O. L. / T. O. L. (See Spec)
W = W. O. L.
TABLE OF CONTENTS
Piping
Specification
Class Service
150FX 150# ANSI, FF
Fire water and foam systems, in temperature service between –29
ºC and 121 ºC
150PX 150# ANSI, RF
Sweet process hydrocarbons, caustic, process drains and vent
systems, in temperature service between –29 ºC and 121 ºC
150PSX 150# ANSI, RF
Sour process hydrocarbons, caustic, sour liquids, hydrocarbons,
process drains, gas and vent systems, in temperature service
between –29 ºC and 121 ºC
150CPSX 150# ANSI, RF
Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, in
temperature service between –29 ºC and 121 ºC
150SPSX 150# ANSI, RF Gas system in temperature service between –29 ºC and 121 ºC
150USX 150# ANSI, RF
Utility services (utility air, utility and potable water) in temperature
service between –29 ºC and 121 ºC
150SIAX 150# ANSI, RF Instrument air in temperature service between –29 ºC and 121 ºC
300PX
300# ANSI, RF
Sweet process hydrocarbons, produced gas, hot or dry service, in
temperature service between –29 ºC and 121 ºC
300PW
300# ANSI, RF Produced gas, low temperature to -60°C
300SPX
300# ANSI, RF
Produced gas, wet or condensing, temperature service between –
29 ºC and 121 ºC
300PSX
300# ANSI, RF
Produced gas, corrosive service, temperature service between –
29 ºC and 121 ºC
300CPSX 300# ANSI, RF
Corrosive produced oil / water, temperature service between –29
ºC and 121 ºC
600PX 600# ANSI, RF
Sweet process hydrocarbons, caustic, process drains and vent
systems, in temperature service between –29 ºC and 121 ºC
900CPSX
900# ANSI,
RF/RTJ
Sour process hydrocarbons, (Reinjection Water), in temperature
service between –29 ºC and 121 ºC
1500CPSX
1500# ANSI,
RF/RTJ
Sour process hydrocarbons, (Reinjection Water), in temperature
service between –29 ºC and 121 ºC
2500CPSX
2500# ANSI, RF
Sour process hydrocarbons, (Reinjection Water), in temperature
service between –29 ºC and 121 ºC
DEPT.
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DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: ANSI 150#
CS, FF
SERVICES:
Fire water and foam systems, in temperature service between –29 ºC and 121 ºC
SIZE(mm) 21 27 33 48 60 73 89 114 168 219 273 324 356 406
SIZE(in) 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16
PIPE
SCH 160 SCH STD
THD, SMLS BE, SMLS
ASTM A106 GR B, GALV ASTM A106 GR B
FLANGES
Flange Bore to Match Pipe Wall
150# FF, THD, GALV 150# FF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD BE
ASTM-A105, GALV ASTM-A234 GR WPB
VALVES
GATE GA-153BX GA-151CX
BALL BA-153BX N/A (See note 7)
PLUG N/A
GLOBE GL-153BX Use Butterfly
CHECK CH-153BX CH-151CX
NEEDLE NE-153SX N/A
BUTTERFLY N/A BF-151CX
GAUGE GU-153SX N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex
Machine Bolts: CS A307 GR B Fluorocarbon Coated
GASKETS
150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR
binder
PRESS./TEMP.
RATING
ºF PSIG
NOTES 20/100 285
1. Design conditions: 123
o
F, 280 psig 200 260
2. Plugs shall be round head 300 230
3. All field welds shall be coated inside and outside with an approved
galvanizing application.
400
500
200
170
4. All galvanized piping 1 ½” and smaller shall be painted externally after
fabrication
5. Corrosion Allowance = 0.0625”
6. For branch connections of ½” to 1 ½” preferable use Reducer Tee.
7. Ball valve not used for fire water system, for auxiliary system use BA-151X
from spec 150PX
DEPT.
FACILITY ENGINEERING
PAGE:
13 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GATE GA-153BX (21– 48)mm
(1/2-1 1/2)in
Class 300# (600# CWP), cast bronze
body and bonnet (ASTM-B62),
screwed ends, inside screw-rising
stem, bronze stem, screwed bonnet,
solid wedge disc. Handwheel operated
Crane
Velan
Vogt
Walworth
GA-151CX (60-406)mm
(2-16)in
125# ANSI, cast iron body and bonnet
(ASTM-A126 Class B), FF flanged
ends, reduced port, OS&Y, bronze
stem, bolted bonnet, flexible wedge
disc. Handwheel or gear (8” and larger)
operated.
Crane
Fairbanks
Stockham
Velan
Walworth
BALL BA-153BX (21– 48)mm
(1/2-1 1/2)in
285 PSIG @ 100 °F, cast bronze body
(ASTM-B62), screwed ends, reduced
port, lever operated, bronze ball and
stem, teflon seats, non-lubricated
AOP
Nibco
Watts
GLOBE GL-153BX (21– 48)mm
(1/2-1 1/2)in
Class 300# (600# CWP), cast bronze
body and bonnet (ASTM-B62),
screwed ends, reduced port, inside
screw-rising stem, bronze stem, union
bonnet. Handwheel operated
Crane
Fairbanks
Powell
Smith
Vogt
CHECK CH-153BX (21– 48)mm
(1/2-1 1/2)in
Class 300# (600# CWP), bronze body
and cap (ASTM-B62), screwed ends,
horizontal swing, screwed cap
Crane
Nibco
KF Eagle
Wheatley
CH-151CX (60-406)mm
(2-16)in
125# ANSI, cast iron body, double disc
wafer type to mate with FF flanges,
316SS shaft and spring, ductile iron
disc, buna –N seat
Crane
Frontier Special
KF Eagle
Mueller
Wheatley
NEEDLE NE-153SX (21– 48)mm
(1/2-1 1/2)in
6000 PSI @ 200 °F, 316SS bar stock
body. M x FM threaded ends, teflon
stem seat, delrin seat material.
AGCO H1VDS-XXQ
AOP
KF / Swagelok
BUTTERFLY BF-151CX (60-406)mm
(2-16)in
125# ANSI, ductile iron body, lug type
to mate with FF flanges, full flow, SS
stem, bronze disc, buna-N seat.
Handwheel or gear operated (8” and
larger)
Bray
Center Line
Demco/Flow seal
Keystone/KF
Norris
GAUGE GU-153SX (21-27)mm
(1/2-3/4)in
3000 PSI @ 200 °F, 316SS bar stock
body, one male and three female,
needle port, teflon stem seat, delrin
seat material, complete with bleeder
valve and 316SS hex plug.
AOP
AGCO M5VIS-44
Swagelok
With V6VIS-44
DEPT.
FACILITY ENGINEERING
PAGE:
14 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 150# ANSI, RF
SERVICE: Sweet process hydrocarbons, caustic, process drains and vent
systems, in temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12
PIPE
SCH 160 SCH 40
THD BE
ASTM-A106 GR B,
FLANGES
Flange Bore to Match Pipe Wall
150# RF, THD 150# RF, WN
ASTM-A105
FITTINGS
3000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105 ASTM-A234 GR WPB
VALVES
GATE GA-153X GA-151X
BALL BA-153X BA-151X / BA-152X
PLUG N/A
GLOBE GL-153X GL-151X
CHECK CH-153X CH-151X
NEEDLE N/A
BUTTERFLY N/A
GAUGE N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex
GASKETS
150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible
Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR
or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 285
1. Design conditions: 250
o
F, 230 psig 200 260
2. Plugs shall be round head 300 230
3. Corrosion Allowance = 1/16” 400 200
4. The valves of 2in may be threaded or flanged for drain system only 500 170
DEPT.
FACILITY ENGINEERING
PAGE:
15 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED
VENDOR
MODELS
GATE GA-153X (21– 48 )mm
(1/2-1 1/2)in
Class 800# (2000# CWP), CS body and bonnet (ASTM-
A105), screwed ends, rising stem, OS&Y, 316SS stem
and gate, bolted bonnet, solid wedge gate with stellited
seats, graphite packing. Handwheel operated.
Bonney Forge
Smith
Vogt
Walworth
GA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB) and bonnet,
RF flanged ends, rising stem, OS&Y, bolted bonnet, 2”
and larger flexible wedge gate, 316SS (stem, gate and
stellited seats), graphite packing. 4” and larger
removable seats. Handwheel or gear operated (8” and
larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-153X (21-48)mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, CS body (ASTM-A105), 316SS ball
and stem, screwed ends, blow-out proof stem, reduced
port, lever operated, filled teflon seats. Firesafe.
AOP
KF
Nutron / PBV
Watts
WKM
BA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB), 316SS ball
and stem, RF flanged ends, top entry or split body,
regular port, lever or gear operated (8”and larger),
reinforced Teflon seats and seals, lubricated, trunnion
mounted (8” and larger). Firesafe.
AOP
Apollo
Cameron/Grove
KF/Nibco
Nutron /PBV
WKM
BA-152X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB), 316SS ball
and stem, RF flanged ends, top entry or split body, full
port, lever or gear operated (8”and larger), reinforced
Teflon seats and seals, lubricated, trunnion mounted (8”
and larger). Firesafe.
AOP
Apollo
Cameron/Grove
KF/Nibco
Nutron /PBV
WKM
GLOBE GL-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and bonnet (ASTM-
A105), screwed ends, rising stem, OS&Y, 316SS stem
and disc, bolted bonnet, stellited seats. Handwheel
operated.
Bonney Forge
DHV
Smith
Velan
Vogt
DEPT.
FACILITY ENGINEERING
PAGE:
16 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
ACCEPTABLE VENDOR
MODELS
GLOBE GL-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and bonnet, RF flanged ends, outside
screw rising stem, bolted bonnet, 410SS
stem chrome plated disc and seat.
Handwheel or gear operated (8” and
larger).
Crane
DHV
Powell
Velan
Walworth
CHECK CH-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
cover (ASTM-A105), screwed ends,
horizontal swing, screwed cover, 316SS
disc.
AOP
Bonney Forge
DHV
KF Eagle Series 31
Tom Wheatley Fig 10A
Velan
Vogt
Wheatley
CH-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and cover, RF flanged ends, full flow,
horizontal swing, bolted cover, 316SS
disc, 4” and larger body tapped and
plugged ½” NPT and removable seats.
AOP
Crane
DHV
KF Eagle Series 35
Tom Wheatley Fig 55
Velan
Walworth
Wheatley
DEPT.
FACILITY ENGINEERING
PAGE:
17 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 150# ANSI, RF SERVICE: Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, process
drains, gas and vent systems, in temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12
PIPE
SCH XXS SCH 80 SCH STD
THD BE
ASTM-A106 GR B
FLANGES
Flange Bore to Match Pipe Wall
150# RF, THD 150# RF, WN
ASTM-A105
FITTINGS
3000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105 ASTM-A234 GR WPB
VALVES
GATE GA-153X GA-151X
BALL BA-153X BA-151X/BA-152X
PLUG N/A
GLOBE GL-153X GL-151X
CHECK CH-153X CH-151X
NEEDLE NE-153SX N/A
BUTTERFLY N/A
GAUGE N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex
GASKETS
150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible
Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR
or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 285
1. Design conditions: 250
o
F, 450 psig 200 260
2. Plugs shall be round head 300 230
3. Corrosion Allowance = 1/8” 400 200
4. 2-inch valves may be threaded or flanged for drain system only 500 170
DEPT.
FACILITY ENGINEERING
PAGE:
18 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GATE GA-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
bonnet (ASTM-A105), screwed ends,
rising stem, OS&Y, 316SS stem and
gate, bolted bonnet, solid wedge gate
with stellited seats, graphite packing.
Handwheel operated.
Bonney Forge
DHV
Smith
Velan
Vogt
Walworth
GA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB) and bonnet, RF flanged ends,
rising stem, OS&Y, bolted bonnet, 2”
and larger flexible wedge gate, 316SS
(stem, gate and stellited seats), graphite
packing. 4” and larger removable seats.
Handwheel or gear operated (8” and
larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-153X (21– 48 )mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, CS body (ASTM-
A105), 316SS ball and stem, screwed
ends, blow-out proof stem, reduced port,
lever operated, filled teflon seats.
Firesafe.
AOP
Jamesbury
KF
Nutron
PBV
Watts/WKM
BA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB), 316SS ball and stem, RF flanged
ends, top entry or split body, regular
port, lever or gear operated (8”and
larger), reinforced Teflon seats and
seals, lubricated, trunnion mounted (8”
and larger). Firesafe.
AOP
Cameron
Grove
KF
Nibco
Nutron
PBV
Watts / WKM
BA-152X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB), 316SS ball and stem, RF flanged
ends, top entry or split body, full port,
lever or gear operated (8”and larger),
reinforced Teflon seats and seals,
lubricated, trunnion mounted (8” and
larger). Firesafe.
AOP
Apollo
Cameron / Grove
KF / Nibco
Nutron /PBV
WKM
GLOBE GL-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
bonnet (ASTM-A105), screwed ends,
rising stem, OS&Y, 316SS stem and
disc, bolted bonnet, stellited seats.
Handwheel operated.
Bonney Forge
DHV
Crane
Powell
Smith
Velan
Vogt
Walworth
DEPT.
FACILITY ENGINEERING
PAGE:
19 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
ACCEPTABLE VENDOR
MODELS
GLOBE GL-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and bonnet, RF flanged ends, outside
screw rising stem, bolted bonnet, 410SS
stem chrome plated disc and seat.
Handwheel or gear operated (8” and
larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
CHECK CH-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
cover (ASTM-A105), screwed ends,
horizontal swing, screwed cover, 316SS
disc.
AOP
Bonney Forge
DHV
KF Eagle series 31
Tom Wheatley Fig 10A
Velan
Vogt
Wheatley
CH-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and cover, RF flanged ends, full flow,
horizontal swing, bolted cover, 316SS
disc, 4” and larger body tapped and
plugged ½” NPT and removable seats.
AOP
Crane
DHV
KF Eagle Series 35
Tom Wheatley Fig 55
Velan
Walworth
Wheatley
NEEDLE NE-153SX (21– 48 )mm
(1/2-1 1/2 )in
6000 PSI @ 200 °F, 316SS bar stock
body. M x FM threaded ends, teflon stem
seat, delrin seat material.
AGCO H1VDS-XXQ
AOP
KF
Swagelok
DEPT.
FACILITY ENGINEERING
PAGE:
20 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 150# ANSI, RF SERVICE: Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, in
temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12
PIPE
SCH 160 SCH STD
THD BE
ASTM-A106GR B, Galvanized ASTM-A106 GR B, Internally Coated (Note 4)
FLANGES
Flange Bore to Match Pipe Wall
150# RF, THD 150# RF, WN
ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4)
FITTINGS
3000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4)
VALVES
GATE GA-153X GA-151X
BALL BA-153X/BA-153FX BA-151X/BA-152X
PLUG N/A
GLOBE GL-153X GL-151X
CHECK CH-153X CH-151X
NEEDLE NE-153SX N/A
BUTTERFLY N/A
GAUGE N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex
GASKETS
150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible
Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR
or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 285
1. Design conditions: 250
o
F, 450 psig 200 260
2. Plugs shall be round head 300 230
3. Corrosion Allowance = 0.0” 400 200
4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See spec
GS-511
500 170
5. 2-inch valves may be threaded or flanged for drain system only
DEPT.
FACILITY ENGINEERING
PAGE:
21 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GATE GA-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
bonnet (ASTM-A105), screwed ends,
rising stem, OS&Y, 316SS stem and
gate, bolted bonnet, solid wedge gate
with stellited seats, graphite packing.
Handwheel operated.
Bonney Forge
DHV
Smith
Velan
Vogt
Walworth
GA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB) and bonnet, internally coated, RF
flanged ends, rising stem, OS&Y, bolted
bonnet, 2” and larger flexible wedge
gate, 316SS (stem, gate and stellited
seats), graphite packing. 4” and larger
removable seats. Handwheel or gear
operated (8” and larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-153X (21– 48 )mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, CS body (ASTM-
A105), 316SS ball and stem, screwed
ends, blow-out proof stem, reduced
port, lever operated, filled teflon seats.
Firesafe.
AOP
Jamesbury
KF
Nutron
PBV
Watts
WKM
BA-153FX (21– 48 )mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, CS body (ASTM-
A105), 316SS ball and stem, screwed
ends, blow-out proof stem, full port,
lever operated, filled teflon seats.
Firesafe.
AOP
KF
Nutron
PBV
Watts
WKM
BA-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB), internally coated, 316SS ball
and stem, RF flanged ends, top entry or
split body, regular port, lever or gear
operated (8”and larger), reinforced
Teflon seats and seals, lubricated,
trunnion mounted (8” and larger).
Firesafe.
AOP
Apollo
Grove
KF
Nibco
Nutron
PBV
WKM
BA-152X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216
WCB), internally coated, 316SS ball
and stem, RF flanged ends, top entry or
split body, full port, lever or gear
operated (8”and larger), reinforced
Teflon seats and seals, lubricated,
trunnion mounted (8” and larger).
Firesafe.
AOP
Apollo
Grove
KF
Nibco
Nutron
PBV
WKM
DEPT.
FACILITY ENGINEERING
PAGE:
22 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
ACCEPTABLE VENDOR
MODELS
GLOBE GL-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
bonnet (ASTM-A105), screwed ends,
rising stem, OS&Y, 316SS stem and disc,
bolted bonnet, stellited seats. Handwheel
operated.
Bonney Forge
DHV
Crane
Powell
Smith
Velan
Vogt/Walworth
GL-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and bonnet, internally coated, RF flanged
ends, outside screw rising stem, bolted
bonnet, 410SS stem chrome plated disc
and seat. Handwheel or gear operated (8”
and larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
CHECK CH-153X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and
cover (ASTM-A105), screwed ends,
horizontal swing, screwed cover, 316SS
disc.
AOP
Bonney Forge
DHV
KF Eagle series 31
Tom Wheatley Fig 10A
Velan
Vogt
Wheatley
CH-151X (60-324)mm
(2-12)in
150# ANSI, CS body (ASTM A216 WCB)
and cover, internally coated, RF flanged
ends, full flow, horizontal swing, bolted
cover, 316SS disc, 4” and larger body
tapped and plugged ½” NPT and
removable seats.
AOP
Crane
DHV
KF Eagle Series 35
Tom Wheatley Fig 55
Velan
Walworth
Wheatley
NEEDLE NE-153SX (21– 48 )mm
(1/2-1 1/2 )in
6000 PSI @ 200 °F, 316SS bar stock
body. M x FM threaded ends, teflon stem
seat, delrin seat material.
AGCO H1VDS-XXQ
AOP
KF
Swagelok
DEPT.
FACILITY ENGINEERING
PAGE:
23 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: ANSI 150#
SS 316, RF
SERVICE:
Gas system in temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 33 48 60 114 168 219 273 324 356 406
SIZE (IN) 1/2 1 1-1/2 2 4 6 8 10 12 14 16
PIPE
SCH 40S SCH 10S
PE, SMLS BE, SMLS
ASTM-A312 TP 316L
FLANGES
Flange Bore to Match Pipe Wall
150# RF, SW 150# RF, WN
ASTM-A182 F 316L
FITTINGS
3000# Wall Thickness to Match Pipe
SW BE
ASTM-A182 F 316L ASTM-A403 WPS 316L
VALVES
GATE GA-155SX GA-151SX
BALL BA-155SX BA-151SX/BA-152SX
PLUG N/A
GLOBE GL-155SX GL-151SX N/A
CHECK CH-155SX CH-151SX
NEEDLE N/A
BUTTERFLY N/A BF-151SX
BOLTING
Bolts: ASTM-A193 GR B8
Nuts: ASTM-A194 GR 8 Heavy Hex
Machine Bolts: SS 304
GASKETS
150# RF, Ring 1/8”, 316SS Spiral Wound, filler material (Flexible
Graphite FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR
or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES -20 to 100 275
1. Design conditions: 250ºF, 245 psig 200 230
2. Plugs shall be round head 300 205
3. Corrosion Allowance = 0.0” 400 190
500 170
DEPT.
FACILITY ENGINEERING
PAGE:
24 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GATE GA-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and bonnet, socket welded ends, rising
stem, OS&Y, 316SS stem and gate,
bolted bonnet, solid wedge gate with
stellited seats, graphite packing.
Handwheel operated.
Bonney Forge
DHV
Smith
Velan
Vogt
Walworth
GA-151SX (60-406)mm
(2-16)in
150# ANSI, 316SS body and bonnet,
RF flanged ends, rising stem, OS&Y,
bolted bonnet, 2” and larger flexible
wedge gate, 316SS (stem, gate and
stellited seats), graphite packing. 4” and
larger removable seats. Handwheel or
gear operated (8” and larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-155SX (21– 48 )mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, 316SS body, ball
and stem, socket welded ends, reduced
port, lever operated, filled teflon seats.
Firesafe.
AOP
Jamesbury
KF
Nutron
PBV
Watts
WKM
BA-151SX (60-406)mm
(2-16)in
150# ANSI, 316SS (body, ball and
stem), RF flanged ends, top entry or
split body, reduced port, lever or gear
(8”and larger) operated, reinforced
Teflon seats and seals. Lubricated,
trunnion mounted (8” and larger).
Firesafe.
AOP
Cameron
Grove
KF
Nibco
Nutron
PBV
WKM
BA-152SX (60-406)mm
(2-16)in
150# ANSI, 316SS body, ball and stem,
RF flanged ends, top entry or split body,
full port, lever or gear (8”and larger)
operated, reinforced Teflon seats and
seals. Lubricated, trunnion mounted (8”
and larger). Firesafe.
AOP
Cameron
Grove
KF
Nibco
Nutron
PBV
WKM
DEPT.
FACILITY ENGINEERING
PAGE:
25 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GLOBE GL-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and bonnet, socket welded ends, rising
stem, OS&Y, 316SS stem and disc,
bolted bonnet, stellited seats.
Handwheel operated.
Bonney Forge
DHV
Crane
Powell
Smith
Velan
Vogt
Walworth
GL-151SX (60-273)mm
(2-10)in
150# ANSI, 316SS body and 316SS,
RF flanged ends, outside screw rising
stem, bolted bonnet, 410SS stem
chrome plated disc and seat.
Handwheel or gear (8” and larger)
operated.
Crane
DHV
Powell
Velan
Walworth
CHECK CH-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and cover, socket welded ends,
horizontal swing, screwed cover,
316SS disc.
AOP
Bonney Forge
DHV
KF Eagle series 31
Tom Wheatley Fig 10A
Velan
Vogt
Wheatley
CH-151SX (60-406)mm
(2-16)in
150# ANSI, 316SS body, RF flanged
ends, full flow, horizontal swing, bolted
cover, 316SS disc, 4” and larger body
tapped and plugged ½” NPT and
removable seats.
AOP
Crane
DHV
KF Eagle Series 35
Tom Wheatley Fig 55
Velan
Walworth
Wheatley
BUTTERFLY BF-151SX (60-406)mm
(2-16)in
150# ANSI, 316SS body, lug to mate
with RF flanges, full flow, 316SS stem
and disc, buna seat. Handwheel or
gear operated (8” and larger).
Bray
Center Line
Demco
Flowseal
Keystone
KF
Norris
DEPT.
FACILITY ENGINEERING
PAGE:
26 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: ANSI 150#
CS, GALV, RF
SERVICES:
Utility services (utility air, utility and potable water) in temperature service between –29
ºC and 121 ºC
SIZE (mm) 21 33 48 48 60 89 114
SIZE (in) ½ 3/4 1 1-1/2 2 3 4
PIPE
SCH. 80 SCH STD
THD BE
ASTM-A106 GR B, GALV ASTM-A106 GR B
FLANGES
150# RF, THD, GALV 150# RF, SO
ASTM-A105
FITTINGS
3000#, THD, ASTM-A105, GALV Wall Thickness to Match Pipe
PLUG, BUSHING, OLETS (NOTE 3) BE
ASTM-A234 GR WPB
VALVES
GATE GA-153X GA-151X
BALL BA-153X BA-151X
PLUG N/A
GLOBE GL-153X GL-151X
CHECK CH-153X CH-151X
NEEDLE N/A
BUTTERFLY N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H Heavy Hex, Fluorocarbon Coated
GASKETS
150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible
Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style
WR or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES -20 to 100 285
1. Design conditions: 250
o
F, 245 psig 200 260
2. Blind flanges shall be galvanized 300 230
3. Plugs shall be round head galvanized 400 200
4. Corrosion Allowance = 0.0625” 500 170
5. For branch connections ½” to 2” preferable use Tee Reduced.
DEPT.
FACILITY ENGINEERING
PAGE:
27 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED
VENDOR
MODELS
GATE GA-153X (21– 60 )mm
(1/2-2 )in
Class 800# (2000# CWP), CS body and bonnet (ASTM-
A105), screwed ends, rising stem, OS&Y, 316SS stem
and gate, bolted bonnet, solid wedge gate with stellited
seats, graphite packing. Handwheel operated.
Bonney Forge
DHV
Smith
Velan
Vogt
Walworth
GA-151X (89-114)mm
(3-4)in
150# ANSI, CS body (ASTM A216 WCB) and bonnet,
RF flanged ends, rising stem, OS&Y, bolted bonnet,
flexible wedge gate, 316SS (stem, gate and stellited
seats), graphite packing. 4” removable seats.
Handwheel.
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-153X (21-60)mm
(1/2-2 )in
1480 PSI @ 100 °F, CS body (ASTM-A105), 316SS ball
and stem, screwed ends, blow-out proof stem, reduced
port, lever operated, filled teflon seats. Firesafe.
AOP
KF
Nutron
PBV
Watts
WKM
BA-151X (89-114)mm
(3-4)in
150# ANSI, CS body (ASTM A216 WCB), 316SS ball
and stem, RF flanged ends, top entry or split body,
regular port, lever operated, reinforced Teflon seats
and seals, lubricated. Firesafe.
AOP
Apollo
Cameron / Grove
KF / Nibco
Nutron /PBV
WKM
GLOBE GL-153X (21– 60)mm
(1/2-2)in
Class 800# (2000# CWP), CS body and bonnet (ASTM-
A105), screwed ends, rising stem, OS&Y, 316SS stem
and disc, bolted bonnet, stellited seats. Handwheel
operated.
Bonney Forge
DHV
Smith
Velan
Vogt
GL-151X (89-114)mm
(3-4)in
150# ANSI, CS body (ASTM A216 WCB) and bonnet,
RF flanged ends, outside screw rising stem, bolted
bonnet, 410SS stem chrome plated disc and seat.
Handwheel.
Crane
DHV
Powell
Velan
Walworth
DEPT.
FACILITY ENGINEERING
PAGE:
28 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
ACCEPTABLE VENDOR
MODELS
CHECK CH-153X (21– 60 )mm
(1/2-2 )in
Class 800# (2000# CWP), CS body and
cover (ASTM-A105), screwed ends,
horizontal swing, screwed cover, 316SS
disc.
AOP
Bonney Forge
DHV
KF Eagle Series 31
Tom Wheatley Fig 10A
Velan
Vogt
Wheatley
CH-151X (89-114)mm
(3-4)in
150# ANSI, CS body (ASTM A216 WCB)
and cover, RF flanged ends, full flow,
horizontal swing, bolted cover, 316SS
disc, 4” and larger body tapped and
plugged ½” NPT and removable seats.
AOP
Crane
DHV
KF Eagle Series 35
Tom Wheatley Fig 55
Velan
Walworth
Wheatley
DEPT.
FACILITY ENGINEERING
PAGE:
29 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: ANSI 150#
SS 304, RF
SERVICE:
Instrument Air in temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 33 48 60 89 114
SIZE (IN) 1/2 1 1-1/2 2 3 4
PIPE
SCH 40S SCH 10S
PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
Flange Bore to Match Pipe Wall
150# RF, SW 150# RF, WN
ASTM-A182 F 304
FITTINGS
3000# Wall Thickness to Match Pipe
SW BE
ASTM-A182 F 304 ASTM-A403 WPS 304
VALVES
GATE GA-155SX GA-151SX
BALL BA-155SX BA-151SX
PLUG N/A
GLOBE GL-155SX GL-151SX
CHECK CH-155SX CH-151SX
NEEDLE N/A
BUTTERFLY N/A
BOLTING
Bolts: ASTM-A193 GR B8
Nuts: ASTM-A194 GR 8 Heavy Hex
Machine Bolts: SS 304
GASKETS
150# RF, Ring 1/8”, 316SS Spiral Wound, filler material
(Flexible Graphite FG) with SS outer ring (Flexitallic Style CG,
Lamons Style WR or Garlock Style RW)
PRESS./TEMP.
RATING
ºF PSIG
NOTES -20 to 100 275
1. Design conditions: 250ºF, 245 psig 200 230
2. Plugs shall be round head 300 205
3. Corrosion Allowance = 0.000” 400 190
500 170
DEPT.
FACILITY ENGINEERING
PAGE:
30 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED VENDOR
MODELS
GATE GA-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and bonnet, socket welded ends, rising
stem, OS&Y, 316SS stem and gate,
bolted bonnet, solid wedge gate with
stellited seats, graphite packing.
Handwheel operated.
Bonney Forge
Smith
Velan
Vogt
Walworth
GA-151SX (60-114)mm
(2-4)in
150# ANSI, 316SS body and bonnet,
RF flanged ends, rising stem, OS&Y,
bolted bonnet, 2” and larger flexible
wedge gate, 316SS (stem, gate and
stellited seats), graphite packing. 4”
removable seats. Handwheel
operated.
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-155SX (21– 48 )mm
(1/2-1 1/2 )in
1480 PSI @ 100 °F, 316SS body, ball
and stem, socket welded ends,
reduced port, lever operated, filled
teflon seats. Firesafe.
AOP
KF
Nutron
PBV
Watts / WKM
BA-151SX (60-114)mm
(2-4)in
150# ANSI, 316SS (body, ball and
stem), RF flanged ends, top entry or
split body, reduced port, lever
operated, reinforced Teflon seats and
seals. Lubricated. Firesafe.
AOP
Cameron / Grove
KF / Nibco
Nutron / PBV
WKM
GLOBE GL-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and bonnet, socket welded ends, rising
stem, OS&Y, 316SS stem and disc,
bolted bonnet, stellited seats.
Handwheel operated.
Bonney Forge
Crane
Powell / Smith
Velan / Vogt / Walworth
GL-151SX (60-114)mm
(2-4)in
150# ANSI, SS body and 316SS, RF
flanged ends, outside screw rising
stem, bolted bonnet, 410SS stem
chrome plated disc and seat.
Handwheel operated.
Crane
Powell
Velan
Walworth
CHECK CH-155SX (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), 316SS body
and cover, socket welded ends,
horizontal swing, screwed cover,
316SS disc.
AOP / Bonney Forge
DHV / KF
Tom Wheatley Fig 10A
Velan / Vogt / Wheatley
CH-151SX (60-114)mm
(2-4)in
150# ANSI, 316SS body, RF flanged
ends, full flow, horizontal swing, bolted
cover, 316SS disc, removable seats.
AOP / Crane / DHV / KF
Eagle Series 35
Tom Wheatley / Velan /
Walworth / Wheatley
DEPT.
FACILITY ENGINEERING
PAGE:
31 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
RATING: 300# ANSI, RF
SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT
OR DRY SERVICE)
SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
Sch. 160 Sch. 80 Sch. 40 Std. Wt. Sch. 40 Sch.
30
Sch. 40
Thrd./Plain Ends Beveled Ends
ASTM-A106 GR. B ASTM-A106 GR. B, API-5L GR. B SMLS or ERW
FLANGES
Flange Bore to Match Pipe Wall
300# RFSW/Thrd. 300# RF WN
ASTM-A105
FITTINGS
3000 #FS (Note 1) Wall Thickness to Match Pipe
SW/Thrd. Ends Beveled Ends
ASTM-A105 ASTM-A234 GR. WPB
VALVES
BALL BA-303SX BA-301X / BA-302X
GATE GA-303X GA-301X
CHECK CH-303X CH-301X
GLOBE GL-303X GL-301X
BUTTERFLY N/A BF-301X
NEEDLE NE-303SX N/A
GAUGE N/A
BOLTING
Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated
Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex
GASKETS
Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP.
RATING
•
F PSIG
NOTES -20/100 740
1. Plugs shall be XH bull plugs 200 675
2. Piping 1-1/2" or smaller subject to vibration or pulsation shall be socket weld
or flanged connection. Socketweld unions should be hammer lug type
300 655
3. Corrosion Allowance = 0.0” 400 635
500 600
DEPT.
FACILITY ENGINEERING
PAGE:
32 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
GATE GA-303X 1-1/2” and
Smaller
Class 800 (2000# CWP), carbon
steel body and bonnet (ASTM-
A105), screwed or socket weld
ends, outside screw-rising stem,
11-13% chrome steel stem and
gate, bolted bonnet, solid wedge
gate with stellited seats
Vogt
Smith
Bonney Forge
RP&C
GA-301X 2” and Larger ANSI 300# RF, carbon steel body
and bonnet (ASTM A216 WCB),
outside screw-rising stem, bolted
bonnet, solid wedge gate, 410SS
or 11-13% chrome gate, and
stellited seats
Walworth
Crane
Lunkenheimer
Stockham
BALL BA-303SX 1-1/2” and
Smaller
1480 PSI @ 100°F, 316 stainless
steel body, screwed or socket
weld ends, reduced port, lever
operated, 316 steel ball and
stem, filled Teflon seats, firesafe
WKM-310
WKM-420
KF
Nutron
BA-303SX 1-1/2” and
Smaller
1480 PSI @ 100°F, 316 stainless
steel body, screwed or socket
weld ends, full port, lever
operated, chrome plated steel
ball and stem, filled Teflon seats,
firesafe
WKM 310
KF
Nutron
BA-301X 2” and Larger ANSI 300# RF, carbon steel body
(ASTM A216 WCB), reduced
port, lever or gear (6” and larger)
operated, chrome plated steel
ball end stem, reinforced Teflon
seats and seals, lubricated,
trunnion mounted (4” and larger),
firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”)
KF (FA) (8”-up)
Nutron
Demco (F) (2”-6”)
Demco (V) (8”-up)
Cameron
DEPT.
FACILITY ENGINEERING
PAGE:
33 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
BALL BA-302X 2” and Larger ANSI 300# RF, carbon steel body
(ASTM A216 WCB), full port,
lever or gear (6” and larger)
operated, chrome plated steel ball
and stem, reinforced Teflon seats
and seals, lubricated, trunnion
mounted (4” and larger), firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”)
KF (FA) (8”-up)
Nutron
Demco (F) (2”-6”)
Demco (V) (8”-up)
GLOBE GL-303X 1-1/2” and
Smaller
Class 800 (2000# CWP), carbon
steel body and bonnet (ASTM
A105), screwed or socket weld
ends, inside screw-rising stem,
11-13% chrome stem and disc,
bolted bonnet, stellited seat
Vogt
Smith
Bonney Forge
RP & C
GL-301X 2” and Larger ANSI 300# RF, carbon steel body
and bonnet (ASTM A216 WCB),
outside screw-rising stem, bolted
bonnet, 410 SS stem, chrome
disc and seat, gear operated 8”
and larger
Crane
Walworth
Jenkins
Lunkenheimer
CHECK CH-303X 1-1/2” and
Smaller
Class 800 (2000# CWP, carbon
steel body (ASTM A105), steel
plate cover, screwed or socket
weld ends, full flow, horizontal
swing, screwed cover, chrome
plate or SS disc. 1” and larger
tapped and plugged ½” NPT for
body drain
Wheatley (TOM) Fig 10A
Judd 22S21
Wheatley Geosource Fig 3
Eagle Series 31
Arrow-STD vlv
CH-301X 2” and Larger ANSI 300# RF, carbon steel body
and cover (ASTM A216 WCB),
full flow, horizontal swing, bolted
cover, removable seats, tapped
and plugged ½” NPT for body
drain
Wheatley Geosource Fig 5
Wheatley (TOM) Fig 55
Judd 22F03
Eagle Series 35 / Arrow-STD vlv
BUTTER-
FLY
BF-301X 2” and Larger ANSI 300# RF, carbon steel
(ASTM A216 WCB) body, lug or
wafer to mate with RF flanges, full
flow, SS stem, bronze or iron disc,
buna seat
Keystone
Demco
Wheatley
Norris
NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock
body (316SS), F X F threaded
ends, Teflon stem seat, Delrin
seat material
AGCO
H1VDS-44Q
DEPT.
FACILITY ENGINEERING
PAGE:
34 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
RATING: 300# ANSI, RF
SERVICE: PRODUCED GAS (LOW TEMP TO -50ºF)
SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
Sch. 160 Sch. 80 Std. Wt. Sch XS Sch
40
Thrd./Plain Ends Beveled Ends
ASTM-A333 GR. 6 SMLS (Note 4)
FLANGES
Flange Bore to Match Pipe Wall
300# RFSW/Thrd. 300# RF WN
ASTM-A350 GR. LF2
FITTINGS
3000 #FS Wall Thickness to Match Pipe
SW/Thrd. Ends Beveled Ends
ASTM-A350 GR. LF2 ASTM-A420 GR. WPL6 SMLS or ERW
VALVES
BALL BA-303W BA-301W
GATE GA-303W GA-301W
CHECK CH-301W CH-301W
GLOBE GL-301W GL-301W
BUTTERFLY N/A BF-301SW
NEEDLE NE-303SW N/A
GAUGE GU-303SW N/A
BOLTING
Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated
Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex
GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./ TEMP
RATING
°F PSIG
NOTES -50/100 740
1. Plugs shall be XH bull plugs 200 675
2. Glycol piping shall be socket welded only, except vent, drain, sample and
instrument service
300 655
3. ERW pipe may be used. Pipe to be ASTM-A671 CC60, Class 22, Supplement S2
with -50°F impact test temperature.
350 645
4. MTRs and CTRs for low temperature material and certification tests are required
per ASME B31.3
5. Corrosion Allowance = 0.0”
DEPT.
FACILITY ENGINEERING
PAGE:
35 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
GATE GA-303W 3/4” and
Smaller
Class 800 screwed (2000 PSI @
100 °F), FS body, ASTM A-350
grade LF2, bolted body
construction, OS&Y, 316 SS solid
wedge disc, 316 SS stem, Stellite
faced seat, Grafoil packing
Crane
Vogt
Smith
GA301W 1” and Larger ANSI 300# RF, CS body, ASTM
A-352 grade LCC, OS&Y, bolted
bonnet, 316 SS stem, 316 SS
Stellite faced disc, replaceable
316 SS Stellite faced seat, Grafoil
packing, 12” and smaller gear
operated, 14” and larger gear
operated.
Jenkins
Crane
Walworth
Vogt
BALL BA-303W 3/4” and
Smaller
1500# WOG, screwed, forged
carbon steel body, ASTM A-350
grade LF2, chrome or nickel
plated steel ball, lever operated,
filled TFE, firesafe seat, regular
port, firesafe per API 607
Watts
KF
WKM
3/4” and
Smaller
1500# WOG, screwed, forged
carbon steel body, ASTM A-350
grade LF2, chrome or nickel
plated steel ball, lever operated,
filled TFE, firesafe seat, full port,
firesafe per API 607
KF
Watts
WKM
BA-301W 3/4” and
Smaller
ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
top or end entry construction,
firesafe seat, chrome or nickel
plated steel ball & stem, floating
ball, regular port, lever operated,
firesafe per API 607
Nutron
1-4” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
top or end entry construction,
firesafe seat, reinforced Teflon
seats and seals, chrome or nickel
plated steel ball & stem, floating
ball, regular port, lever operated,
firesafe per API 607
WKM
KF
TK
Grove
6-10” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
top or end entry construction,
firesafe seat, reinforced Teflon
seats and seals, chrome or nickel
plated steel ball & stem, block
and bleed, trunnion mounted ball,
regular port, gear operated,
firesafe per API 6FA
WKM
KF
TK
Grove
DEPT.
FACILITY ENGINEERING
PAGE:
36 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
BALL BA-301W 12-24” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
top or end entry construction,
firesafe seat, reinforced Teflon
seats and seals, chrome or
nickel plated steel ball, 17-4 PH
SS stem, block and bleed,
trunnion mounted ball, regular
port, gear operated, firesafe per
API 6FA
WKM
KF
TK
Grove
GLOBE GL-301W 1-1/2” and
Smaller
ANSI 300# RF, forged carbon
steel body, ASTM A-350 grade
LF2, bolted bonnet, OS&Y
configuration with Stellite faced
seat, 316 SS Stellite faced disc,
316 SS stem, Grafoil packing,
handwheel operated
Bonney Forge
Vogt
Smith
2-8” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
handwheel operated OS&Y,
bolted bonnet, replaceable 316
SS Stellite faced seat, 316 SS
Stellite faced disc, 316 SS stem,
Grafoil packing, handwheel
operated
Walworth
Powell
Crane
CHECK CH-301W 1-14” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
bolted bonnet, replaceable 13%
chrome to hard faced seat, Viton
seals, swing check, 316 SS
clapper, horizontal or vertical
service, firesafe bonnet, all sizes
body tapped and plugged ½”
NPT
Tom Wheatley
KF Eagle
Crown-Judd
16-24” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
bolted bonnet, replaceable 13%
chrome to hard faced seat, Viton
seals, swing check, 316 SS
clapper, horizontal or vertical
service, firesafe bonnet, all sizes
body tapped and plugged ½”
NPT
Tom Wheatley
Powell
Walworth
DEPT.
FACILITY ENGINEERING
PAGE:
37 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
CHECK CH-301W 1-1½" ANSI 300# RF, forged carbon
steel body, ASTM A-350 grade
LF2, screwed or bolted bonnet,
316 SS piston, Inconel spring,
integral 13% chrome to hard
faced seat, 1” and larger body
tapped and plugged ½” NPT
Vogt
Smith
Bonney Forge
2-8” ANSI 300# RF, carbon steel
body, ASTM A-352 grade LCC,
bolted bonnet, Inconel spring,
316 SS piston, replaceable 13%
chrome to hard faced seat, Viton
seals, firesafe bonnet, all sizes
body tapped and plugged ½”
NPT
Norriseal
Daniel
KF
2-24” ANSI 300# RF, carbon steel
body and plate, ASTM A-352,
grade LCC, wafer body design,
full threaded lugged body,
Inconel springs and Viton seat,
316 SS disc, all sizes body
tapped and plugged ½” NPT
Gulf Valves
KF Eagle
BUTTER-
FLY
BF-301SW 3” and Larger ANSI 300# RF, high
performance type, low temp
carbon steel or stainless steel
body (-50°F design
temperature), full lug type (single
flange) , stainless steel disc, 17-
4 PH shaft, reinforced teflon
seal, graphite packing,
handwheel operated, firesafe
design.
Posi-Seal
Keystone
NEEDLE NE-303SW 1” and Smaller 6000# CWP, bar stock 316SS
body (-50°F design
temperature), M X F threaded
ends, Teflon packing, Delrin seat
material
AGCO
GAUGE GU-303SW 1/2” 6000# CWP, bar stock 316SS
body (-50°F design
temperature), one male and
three female, needle port, Teflon
packing, Delrin seat material,
complete with bleeder valve and
316 SS plug
AGCO
DEPT.
FACILITY ENGINEERING
PAGE:
38 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
RATING: 300# ANSI
316SS, RF
SERVICE: PRODUCED GAS (WET OR CONDENSING SERVICE)
SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8
PIPE
Sch. 80 Std. Wt.
Plain Ends Beveled Ends
ASTM-A312 GR. TP 304 SMLS
FLANGES
Flange Bore to Match Pipe Wall
300# RFSW 300# RF WN
ASTM-A182 GR. F304
FITTINGS
3000 #FS Wall Thickness to Match Pipe
Socketweld Beveled Ends
ASTM-A182 F304 ASTM-A403 WP304
VALVES
BALL BA-301SX / BA-302SX
GATE N/A
CHECK N/A CH-301SX
GLOBE GL-301SX
BUTTERFLY N/A
NEEDLE NE-303SX N/A
GAUGE GU-303SX N/A
BOLTING
Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated
Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex
GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 720
1. Valve elastomers in contact with process fluids shall be suitable for exposure to wet
Carbon Dioxide.
200 600
300 540
350 518
400 495
DEPT.
FACILITY ENGINEERING
PAGE:
39 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
BALL BA-301SX 1-3” ANSI 300# RF, 316 SS body,
top or end entry construction,
316 SS ball and stem, filled
TFE/Metal seat and filled Teflon
seals, regular port, floating ball,
lever operated, firesafe per API
607
WKM
KF
TK
4-8” ANSI 300# RF, 316 SS body,
top or end entry construction,
316 SS ball and stem, filled
TFE/Metal seat and filled Teflon
seals, regular port, trunnion
mounted, lever or gear (6” and
larger) operated, firesafe per API
6FA
WKM
KF
TK
BA-302SX 3/4” and
Smaller
ANSI 300# RF, 316 SS body,
top or end entry construction,
316 SS ball and stem, filled
TFE/Metal seat and filled Teflon
seals, full port, floating ball, lever
operated, firesafe per API 607
Nutron
1-3” ANSI 300# RF, 316 SS body,
top or end entry construction,
316 SS ball and stem, filled
TFE/Metal seat and filled Teflon
seals, full port, floating ball, lever
operated, firesafe per API 607
WKM
KF
TK
4-8” ANSI 300# RF, 316 SS body,
top or end entry construction,
316 SS ball and stem, filled
TFE/Metal seat and filled Teflon
seals, full port, trunnion
mounted, lever or gear (6” and
larger) operated, firesafe per API
6FA
WKM
KF
TK
GLOBE GL-301SX 1-1-1/2” ANSI 300# RF, 316 SS body,
handwheel operated, bolted
bonnet, OS&Y configuration with
integral 13% chrome to stellite
seat
Bonney Forge
Vogt
Smith
2-8” ANSI 300# RF, 316 SS body,
handwheel operated, OS&Y,
bolted bonnet, replaceable 13%
chrome to stellite seat
Walworth
Powell
Crane
DEPT.
FACILITY ENGINEERING
PAGE:
40 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
CHECK CH-301SX 2” and Larger ANSI 300# RF, 316 SS body,
bolted cap, replaceable seat,
swing check, horizontal or
vertical upward service, body
tapped and plugged ½” NPT
Raimondi
Pacific
Velan
2-8” ANSI 300# RF, 316 SS body,
bolted cap, Inconel spring, piston
check, replaceable seat, 316 SS
trim, bolted cap, body tapped
and plugged ½” NPT
KF
Raimondi
NEEDLE NE-303SX 1” and Smaller 2000 PSI @ 400°F, bar stock
body (316 SS), F X F threaded
ends, Teflon stem seat, Peek
seat material
AGCO
H1VES-44Q
GAUGE GU-303SX 1/2” 4000 PSI @ 500°F, bar stock
body (316 SS), one male and
three female, needle port, Teflon
packing, metal seat, complete
with bleeder valve and 316 SS
plug
AGCO M5VIS-44 with
V6VIS-4 &
Hex plug
DEPT.
FACILITY ENGINEERING
PAGE:
41 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
RATING: 300# ANSI, RF
SERVICE: PRODUCED GAS (CORROSIVE SERVICE)
SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
Sch. XXS
Sch.
160
Sch. 80
Std.
Wt.
Sch. XS Sch. 40
Thrd./Plain Ends Beveled Ends
ASTM-A106 GR. B ASTM-A106 GR. B, API-5L GR. B SMLS or ERW
FLANGES
Flange Bore to Match Pipe Wall
300# RFSW/Thrd. 300# RF WN
ASTM-A105
FITTINGS
3000 #FS (Notes 1 & 2) Wall Thickness to Match Pipe
SW/Thrd. Ends Beveled Ends
ASTM-A105 ASTM-A234 GR. WPB
VALVES
BALL BA-303SX BA-301X BA-301X / BA-302X
GATE N/A N/A
CHECK CH-303X CH-301X CH-301X
GLOBE GL-303X GL-301X GL-301X
PLUG N/A N/A
BUTTERFLY N/A BF-301X
NEEDLE NE-303SX N/A
GAUGE GU-303SX N/A
BOLTING
Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated
Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex
GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 740
1. Plugs shall be XH bull plugs. 200 675
2. Threaded fittings and valves are allowed on instruments, vents and drains. 300 655
3. Corrosion Allowance = 1/8” 400 635
4. Valves elastomers in contact with process fluids shall be suitable for exposure to wet
Carbon Dioxide.
500 600
DEPT.
FACILITY ENGINEERING
PAGE:
42 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
BALL BA-303SX 1-1/2” and
Smaller
1480 PSI @ 100°F, 316
stainless steel body, screwed or
socket weld ends, reduced port,
lever operated, 316 SS ball and
stem, filled Teflon seats, firesafe
WKM
WKM-420
KF
Nutron
BA-303SX 1-1/2” and
Smaller
1480 PSI @ 100°F, 316
stainless steel body, screwed or
socket weld ends, full port, lever
operated, 316 SS ball and stem,
filled Teflon seats, firesafe
WKM 310
KF
Nutron
BA-301X 1-1/2” and
Smaller
ANSI 300# RF, carbon steel
body (ASTM A105), reduced
port, lever operated, 316 SS ball
and stem, floating ball, firesafe
WKM
KF
Nutron
2” and Larger ANSI 300# RF, carbon steel
body (ASTM A216 Gr WCB),
reduced port, lever or gear (6”
and larger) operated, 316 SS
ball and stem, lubricated,
reinforced Teflon seats and
seals, trunnion mounted (4” and
larger), firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”)
KF (FA) (8”-up)
Nutron
Demco (F) (2”-6”)
Demco (V) (8”-up)
Cameron
BA-302X 1-1/2” and
Smaller
ANSI 300# RF, carbon steel
body (ASTM-A105), full port,
lever operated, 316 SS ball and
stem, floating ball, firesafe
WKM
KF
Nutron
2” and Larger ANSI 300# RF, carbon steel
body (ASTM-A216 Gr WCB), full
port, lever or gear (6” and larger)
operated, 316 SS ball and stem,
lubricated, reinforced Teflon
seats and seals, trunnion
mounted (4” and larger), firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”) / (FA) (8”-up)
Nutron
Demco (F) (2”-6”) / (V) (8”-up)
Cameron
GLOBE GL-303X 1-1/2” and
Smaller
Class 800 (2000# CWP), carbon
steel body and bonnet (ASTM-
A105), screwed or socket weld
ends, inside screw-rising stem,
13% chrome to hard faced seat,
bolted bonnet, graphite packing
Vogt
Smith
Bonney Forge
GL-301X 1-1/2” and
Smaller
ANSI 300# RF, carbon steel
body and bonnet (ASTM-A105),
inside screw-rising stem, bolted
bonnet, 13% chrome to hard
faced seat, graphite packing
Vogt
Smith
Bonney Forge
DEPT.
FACILITY ENGINEERING
PAGE:
43 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
GLOBE GL-301X 2” and Larger ANSI 300# RF, carbon steel
body and bonnet (ASTM-A216
Gr WCB), inside screw-rising
stem, bolted bonnet, 13%
chrome to hard faced seat,
graphite packing, 8” and larger
gear operated
Crane
Walworth
Jenkins
Lunkenheimer
CHECK CH-303X 1-1/2” and
Smaller
Class 800 (2000# CWP), carbon
steel body (ASTM- A105),
screwed or socket weld ends,
full flow, horizontal swing,
screwed cover, 13% chrome to
satellite seat, 1” and larger body
tapped and plugged ½” NPT
Wheatley (TOM) Fig 10A
Judd
Wheatley Geosource Fig 3
Eagle Series 31
Arrow-STD vlv
CH-301X 1-1/2” and
Smaller
ANSI 300# RF, carbon steel
body and cover (ASTM-A105),
full flow, horizontal swing, bolted
cover, 13% chrome to satellite
seats, all sizes tapped and
plugged, ½” NPT for body drain
Vogt
Smith
Bonney Forge
2” and Larger ANSI 300# RF, carbon steel
body and cover (ASTM-A216 Gr
WCB), full flow, horizontal swing,
bolted cover, removable 13%
chrome to satellite seats, tapped
and plugged, ½” NPT body drain
Wheatley Geosource Fig 5
Wheatley (TOM) Fig 55
Judd
Eagle Series 35
Arrow-STD vlv
2” and Larger ANSI 300# RF, carbon steel
body and cover (ASTM-A216 Gr
WCB), bolted bonnet, 316 SS
piston, removable 13% chrome
to satellite seats, tapped and
plugged, ½” NPT for body drain
Norriseal
Daniel
KF
BUTTER-
FLY
BF-301X 2” and Larger ANSI 300# RF, carbon steel
(ASTM A-216 Gr WCB), lug or
wafer to mate with RF flanges,
full flow, SS stem, stainless steel
disc, 17-4 PH shaft, teflon seal
Keystone
Demco
Wheatley
Norris
NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock
body (316 SS), M X F threaded
ends, Teflon stem seat, Delrin
seat material
AGCO
H1VDS-44Q
NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock
body (316 SS), F X F threaded
ends, Teflon stem seat, Delrin
seat material
AGCO
H1VDS-4Q
GAUGE GU-303SX 1/2” 6000 PSI @ 200°F, bar stock
body (316 SS), one male and
three female, needle port, Teflon
stem seat, Delrin seat material,
complete with bleeder valve and
316 SS plug
AGCO M5VDS-44 with V6VKS-4 &
Hex plug
DEPT.
FACILITY ENGINEERING
PAGE:
44 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
RATING: 300# ANSI, RF
SERVICE: CORROSIVE PRODUCED OIL/WATER (INTERNALLY COATED)
SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
Sch. 160 Sch. 80 Sch. 40 Std. Wt. Sch
. 40
Sch. 30
Thrd./Plain Ends Flanged Ends
(Internally coated Note 6) (Note 4)
ASTM-A106 GR. B
(Galvanized)
ASTM-A106 GR. B, API-5L GR. B SMLS or ERW
FLANGES
Flange Bore to Match Pipe Wall
300# RF SW/Thrd.
(Galvanized)
300# RF WN
(Internally coated Note 6)
ASTM-A105
FITTINGS
3000 #FS (Note 1) Wall Thickness to Match Pipe
SW/Thrd. Ends Flanged Ends (Internally coated. Note 6)
ASTM-A105
(Galvanized)
ASTM-A234 GR. WPB
VALVES
BALL BA-301SX BA-301X / BA-302X
GATE GA-303SX GA-301X
CHECK CH-301SX CH-301X
GLOBE GL-303SX GL-301X
NEEDLE NE-303SX N/A
GAUGE GU-
303SX
N/A
BUTTERFLY N/A BF-301SX
BOLTING
Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated
Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex
GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 740
1. Plugs shall be XH bull plugs 200 675
2. Piping 1-1/2" or smaller subject to vibration or pulsation shall be socket weld or
flanged connection. Socketweld unions should be hammer lug type
300 655
3. Flanges shall be used in lieu of unions. 400 635
4. Long runs can use special pipe joint collars for welded field joints. Using
collars, special internally coated pipe fittings are also required. Refer to CCB
catalog.
500 600
5. Corrosion Allowance = 0.0”
6. The internal coating for pipe and fittings shall be applied as specified in
COMPANY Specification 3658S454, “Internal Coating for Pipe, Bends, Fittings
and Accessories”.
DEPT.
FACILITY ENGINEERING
PAGE:
45 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
GATE GA-303SX 1 1/2” and
Smaller
Class 800 (2000# CWP), 316 stainless
steel body and bonnet, screwed or
socket weld ends, outside screw-rising
stem, stainless steel stem and gate,
bolted bonnet, solid wedge gate with
stellited seats
Vogt
Smith
Bonney Forge
RP&C
GA-301X 2” and
Larger
ANSI 300# RF, carbon steel body and
bonnet (ASTM A216 WCB), internally
coated, outside screw-rising stem,
bolted bonnet, solid wedge gate, 410
SS or 11-13% chrome gate and
stellited seats
Walworth
Crane
Lunkenheimer
Stockham
2” and
Larger
ANSI 300# RF, carbon steel body
(ASTM A216 WCB), internally coated,
API-6D, full port, through-conduit,
bolted bonnet, rising stem, non-rising
handwheel, slab gate with floating
seats for corrosive service, fire tested
API 6FA, handwheel operated 4” and
smaller, gear operated 6” and larger
Daniel
Foster
BALL BA-303SX 1 1/2” and
Smaller
1480 PSI @ 100°F, 316 stainless steel
body, screwed or socket weld ends,
reduced port, lever operated, 316 SS
ball and stem, filled Teflon seats,
firesafe
WKM-310
WKM-420
KF
Nutron
1 1/2” and
Smaller
1480 PSI @ 100°F, 316 stainless steel
body, screwed or socket weld ends,
full port, lever operated, 316 SS ball
and stem, filled Teflon seats, firesafe
WKM 310
KF
Nutron
BA-301X 2” and
Larger
ANSI 300# RF, carbon steel body
(ASTM A216 WCB), internally coated,
reduced port, lever or gear (6” and
larger) operated, chrome plated steel
ball end stem, lubricated, reinforced
Teflon seats and seals, trunnion
mounted (4” and larger), firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”)
KF (FA) (8”-up)
Nutron
Demco (F) (2”-6”)
Demco (V) (8”-up)
BA-302X 2” and
Larger
ANSI 300# RF, carbon steel body
(ASTM A216 WCB), internally coated,
full port, lever or gear (6” and larger)
operated, chrome plated steel ball end
stem, lubricated, reinforced Teflon
seats and seals, trunnion mounted (4”
and larger), firesafe
WKM 310 (2”-6”)
WKM 370 (8”-up)
Grove B5
KF (F) (2”-6”)
KF (FA) (8”-up)
Nutron
Demco (F) (2”-6”) / (V) (8”-up)
Cameron
DEPT.
FACILITY ENGINEERING
PAGE:
46 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR
MODELS
GLOBE GL-303SX 1 1/2” and
Smaller
Class 800 (2000# CWP),
stainless steel body and bonnet,
screwed or socket weld ends,
inside screw-rising stem, 11-13%
chrome plated stem and disc,
bolted bonnet, stellited seat
Vogt
Smith
Bonney Forge
RP & C
GL-301X 2” and Larger ANSI 300# RF, carbon steel body
and bonnet (ASTM A216 WCB),
internally coated, outside screw-
rising stem, bolted bonnet, 410
SS stem, chrome disc and seat,
gear operated 8” and larger
Crane
Walworth
Jenkins
Lunkenheimer
CHECK CH-301SX 1 1/2” and
Smaller
Class 800 (2000# CWP),
stainless steel body, steel plate
cover, screwed or socket weld
ends, full flow, horizontal swing,
screwed cover, chrome plate or
SS disc, 1” and larger body
tapped and plugged 1/2” NPT
Wheatley (TOM) Fig 10A
Judd 22S21
Wheatley Geosource Fig 3
Eagle Series 31
Arrow-STD vlv
CH-301X 2” and Larger ANSI 300# RF, carbon steel body
and cover (ASTM A216 WCB),
internally coated, full flow,
horizontal swing, bolted cover,
removable seats, all sizes tapped
and plugged, ½” NPT body drain
Wheatley Geosource Fig 5
Wheatley (TOM) Fig 55
Judd 22F03
Eagle Series 35
Arrow-STD vlv
BUTTER-
FLY
BF-301SX 2” and Larger ANSI 300# RF, carbon steel
(ASTM A216 WCB) (or SS upon
COMPANY’S approval), lug,
wafer or double flange to mate
with RF flanges, lined, full flow,
SS stem, bronze or iron disc,
buna seat
NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock
body (316SS), F X F threaded
ends, Teflon stem seat, Delrin
seat material
AGCO
H1VDS-44Q
GAUGE GU-303SX 1/2” 6000 PSI @ 200°F, bar stock
body (316 SS), one male and
three female, needle port, Teflon
stem seat, Delrin seat material,
complete with bleeder valve and
316 SS plug
AGCO M5VDS-44 with
V6VKS-4 &
Hex Plug
DEPT.
FACILITY ENGINEERING
PAGE:
47 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 600# ANSI, RF
SERVICE: Sweet process hydrocarbons, caustic, process drains and vent
systems, in temperature service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12
PIPE
SCH 160 SCH 80
TE BE
ASTM-A106 GR B,
FLANGES
Flange Bore to Match Pipe Wall
600# RF, SW 600# RF, WN
ASTM-A105
FITTINGS
3000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105 ASTM-A234 GR WPB
VALV
ES
GATE GA-603X GA-601X
BALL BA-603X BA-601X / BA-602X
PLUG N/A
GLOBE GL-603X GL-601X
CHECK CH-603X CH-601X
NEEDLE NE-603SX N/A
BUTTERFLY N/A
GAUGE N/A
BOLTING
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex
GASKETS
600# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible
Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style
WR or Garlock Style RW)
PRESS./TEMP.
RATING
°F PSIG
NOTES
1. Design conditions: 200º F, 1350 psig
2. Plugs shall be round head
3. Corrosion Allowance = 1/16”
4. 2-in valve may be threaded or flanged for drain system only
-20/100
200
300
400
500
1480
1350
1315
1270
1200
DEPT.
FACILITY ENGINEERING
PAGE:
48 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED
VENDOR
MODELS
GATE GA-603X (21– 48)mm
(1/2-1 1/2)in
Class 800# (2000# CWP), CS body and bonnet
(ASTMA105), screwed ends, rising stem, OS&Y,
316SS stem and gate, bolted bonnet, solid wedge gate
with stellited seats, graphite packing. Handwheel
operated.
Bonney Forge
DHV / Smith
Velan
Vogt
Walworth
GA-601X (60-324)mm
(2-12)in
600# ANSI, CS body and bonnet (ASTM A216 WCB),
RF flanged ends, rising stem, OS&Y, bolted bonnet, 2”
and larger flexible wedge gate, 316SS (stem, gate and
stellited seats), graphite packing. 4” and larger
removable seats. Handwheel or gear operated (8” and
larger).
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-603X (21-48)mm
(1/2-1 1/2)in
1480 PSI @ 100 °F, CS body (ASTM A105), 316SS
ball and stem, screwed ends, blow-out proof stem,
reduced port, lever operated, filled teflon seats.
Firesafe.
AOP / KF
Nutron
PBV / Watts
WKM
BA-601X (60-324)mm
(2-12)in
600# ANSI, CS body (ASTM A216 WCB), 316SS ball
and stem, RF flanged ends, top entry or split body,
regular port, lever or gear operated (8”and larger),
lubricated, reinforced Teflon seats and seals, trunnion
mounted (8” and larger). Firesafe.
AOP / Apollo
Grove / KF
Nutron
PBV
WKM
BA-602X (60-324)mm
(2-12)in
600# ANSI, CS body (ASTM A216 WCB), 316SS ball
and stem, RF flanged ends, top entry or split body, full
port, lever or gear operated (8”and larger). lubricated,
reinforced Teflon seats and seals, trunnion mounted
(8” and larger). Firesafe.
AOP / Apollo
Grove / KF
Nutron
PBV
WKM
GLOBE GL-603X (21– 48)mm
(1/2-1 1/2)in
Class 800# (2000# CWP), CS body and bonnet
(ASTMA105), screwed ends, rising stem, OS&Y,
316SS stem and disc, bolted bonnet, stellited seats.
Handwheel operated.
Bonney Forge
DHV / Smith
Velan
Vogt
GLOBE GL-601X (60-324)mm
(2-12)in 600# ANSI, CS body and bonnet (ASTM A216 WCB),
RF flanged ends, outside screw rising stem, bolted
bonnet, 410SS stem chrome plated disc and seat.
Handwheel or gear operated (8” and larger).
Crane
DHV
Powell
Velan
Walworth
CHECK CH-603X (21– 48 )mm
(1/2-1 1/2 )in
Class 800# (2000# CWP), CS body and cover (ASTM
A-105), screwed ends, horizontal swing, screwed
cover, 316SS disc.
AOP
Bonney Forge
DHV / KF
Tom Wheatley
Velan / Vogt
Wheatley
CH-601X (60-324)mm
(2-12)in
600# ANSI, CS body and cover (ASTM A216 WCB),
RF flanged ends, full flow, horizontal swing, bolted
cover, 316SS disc. 4” and larger body tapped and
plugged ½” NPT and removable seats.
AOP / Crane
DHV / KF
Tom Wheatley
Velan/Walworth
Wheatley
NEEDLE NE-603SX (21– 48 )mm
(1/2-1 1/2 )in
Class 6000#, SS body and cover (ASTM-A316),
screwed ends, horizontal swing, screwed cover, A-316
disc.
DEPT.
FACILITY ENGINEERING
PAGE:
49 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 900# ANSI, RF / RTJ SERVICE: Sour process hydrocarbons (Reinjection Water), in temperature
service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 356 406
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16
PIPE
SCH 160 SCH 80
THD BE
ASTM-A106 GR B, Galvanized ASTM-A106 GR B, Internally Coated (Note 4)
FLANGES
Flange Bore to Match Pipe Wall
900# RF, THD 900# RF, WN 900# RTJ, WN
ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4)
FITTINGS
6000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4)
VALVES
GATE GA-903X GA-901X
BALL BA-903X BA-901X / BA-902X
PLUG N/A
GLOBE N/A
CHECK CH-903X CH-901X
NEEDLE NE-903SX N/A
BUTTERFLY N/A
GAUGE GU-903SX N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex
GASKETS
• 900# RF, Ring 1/8”, 304SS Spiral Wound, filler material
(Flexible Graphite FG) with CS outer ring (Flexitallic Style CG,
Lamons Style WR or Garlock Style RW)
• Oval Ring 316 SS, R type
PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 2220
1.1. Design conditions: 250
o
F, 1900 psig 200 2025
2. Plugs shall be round head 300 1970
3. Corrosion Allowance = 1/16” 400 1900
4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See
spec GS-511
500 1795
DEPT.
FACILITY ENGINEERING
PAGE:
50 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
TYPE SYMBOL SIZE DESCRIPTION
SUGGESTED
VENDOR MODELS
GATE GA-903X (21-48)mm
(1/2-1 1/2)in
Class 1500# (3705# CWP), CS body
and bonnet, (ASTM A105), threaded
ends per ANSI B1.20.1, OS&Y, Trim
8, bolted bonnet, solid wedge gate,
HF stellited seats. Handwheel
operated. WT per API 600/602. Test
per API 598
Bonney Forge
DHV
Smith
Velan
Vogt
Walworth
GA-901X (60-273)mm
(2-10)in
900# ANSI, CS body and bonnet
(ASTM A216 WCB), internally coated,
RF flanged ends per ANSI B16.5,
OS&Y, bolted bonnet, solid wedge
gate, 316SS (stem, gate and stellited
seats), enclosed stem protector.
Handwheel or gear operated (4” and
larger). WT per API 600/602. Test per
API 598
Crane
DHV
Powell
Velan
Vogt
Walworth
GA-901X (324-406)mm
(12-16)in
900# ANSI, CS body and bonnet
(ASTM A216 WCB), internally coated,
RTJ flanged ends per ANSI B16.5,
OS&Y, bolted bonnet, solid wedge
gate, 316SS (stem, gate and stellited
seats), enclosed stem protector.Gear
operated. WT per API 600/602. Test
per API 598
Crane
DHV
Powell
Velan
Vogt
Walworth
BALL BA-903X (21-48)mm
(1/2-1 1/2)in
3000# MAWP, CS body (ASTM
A105), threaded ends per ANSI
B1.20.1, reduced port, lever operated,
316SS ball and stem, filled teflon
seats. Firesafe. Test per API 598
AOP
KF
Nutron
PBV
Watts
WKM
BA-901X (60-273)mm
(2-10)in
900# ANSI, CS body (ASTM A216
WCB) internally coated, RF flanged
ends per ANSI B16.5, reduced port,
lever or gear operated (4” and larger),
316SS ball and stem, reinforced
Teflon seats and seals, trunnion
mounted, double block and bleed and
sealant injection fittings. Firesafe. Test
per API 598
AOP
Cameron
Grove
KF
Nutron
PBV
WKM
BA-901X (324-406)mm
(12-16)in
900# ANSI, CS body (ASTM A216
WCB) internally coated, RTJ flanged
ends per ANSI B16.5, reduced port,
gear operated, 316SS ball and stem,
reinforced Teflon seats and seals,
trunnion mounted, double block and
bleed and sealant injection fittings.
Firesafe. Test per API 598
AOP
Cameron
Grove
KF
Nutron
PBV
WKM
DEPT.
FACILITY ENGINEERING
PAGE:
51 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
BALL BA-902X (60-273)mm
(2-10)in
900# ANSI, CS body (ASTM A216
WCB), internally coated, RF flanged
ends per ANSI B16.5, full port, lever
or gear operated (4” and larger),
316SS ball and stem, reinforced
Teflon seats and seals, trunnion
mounted, double block and bleed and
sealant injection fittings. Firesafe. Test
per API 598
AOP
Cameron
Grove
KF
Nutron
PBV
WKM
BA-902X (324-406)mm
(12-16)in
900# ANSI, CS body (ASTM A216
WCB), internally coated, RTJ flanged
ends per ANSI B16.5, full port, gear
operated, 316SS ball and stem,
reinforced Teflon seats and seals,
trunnion mounted, double block and
bleed and sealant injection fittings.
Firesafe. Test per API 598
AOP
Cameron
Grove
KF
Nutron
PBV
WKM
CHECK CH-903X (21-48)mm
(1/2-1 1/2)in
Class 1500# (3700# CWP), CS body
(ASTM A105), steel plate cover,
threaded ends per ANSI B1.20.1,
horizontal swing, screwed, Trim 12.
WT per API 600/602. Test per API
598
AOP
Bonney Forge
DHV
KF Eagle series 31
Tom Wheatley
Velan
Vogt
Wheatley
CH-901X (60-273)mm
(2-10)in
900# ANSI, CS body and cover
(ASTM A216 WCB) internally coated,
316SS disc, RF flanged ends per
ANSI B16.5, horizontal swing, bolted
cover, full flow, HF stellited seats.
Body drain ½” NPT (4” and larger).
WT per API 6D. Test per API 598
AOP
Crane
DHV
KF Eagle
Tom Wheatley
Velan
Walworth
Wheatley
CH-901X (324-406)mm
(12-16)in
900# ANSI, CS body and cover
(ASTM A216 WCB) internally coated,
316SS disc, RTJ flanged ends per
ANSI B16.5, horizontal swing, bolted
cover, full flow, HF stellited seats.
Body drain ½” NPT. WT per API 6D.
Test per API 598
AOP
Crane
DHV
KF Eagle
Tom Wheatley
Velan
Walworth
Wheatley
NEEDLE NE-903SX (21-33)mm
(1/2-1)in
6000 PSI @ 200 °F, 316SS bar stock
body. F x F threaded ends, reinforced
packing material.
AGCO H1VDS-XXQ
AOP
KF
Swagelok
GAUGE GU-903SX (21-27)mm
(1/2-3/4)in
6000 PSI @ 200 °F, 316SS bar stock
body, one male and three female,
needle port, reinforced Teflon packing
material, complete with bleeder valve
and 316SS hex plug.
AOP
AGCO M5VIS-44
Swagelok
With V6VIS-44
DEPT.
FACILITY ENGINEERING
PAGE:
52 of 57
DOC. TITLE:
STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
REVISION:
3
DOC N0.
010-115-001-03
THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT
PRIOR APPROVAL FROM THE COMPANY.
CLASS: 1500# ANSI, RF / RTJ SERVICE: Sour process hydrocarbons (Reinjection Water), in temperature
service between –29 ºC and 121 ºC
SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324
SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12
PIPE
SCH160 SCH 140
THD BE
ASTM-A106 GR B, Galvanized ASTM A106 GR B, Internally Coated (Note 4)
FLANGES
Flange Bore to Match Pipe Wall
1500# RF, THD 1500# RF, WN
1500# RTJ,
WN
ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4)
FITTINGS
6000# FS (Note 2) Wall Thickness to Match Pipe
THD BE
ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4)
VALVES
GATE GA-1503X GA-1501X
BALL BA-1503X BA-1501X / BA-1502X
PLUG N/A
GLOBE N/A
CHECK CH-1503X CH-1501X
NEEDLE NE-1503SX N/A
BUTTERFLY N/A
GAUGE GU-1503SX N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated
Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex
GASKETS
• 1500# RF, Ring 1/8”, 304SS Spiral Wound, filler material
(Flexible Graphite FG) with CS outer ring (Flexitallic Style CG,
Lamons Style WR or Garlock Style RW)
• Oval Ring 316 SS, R type
PRESS./TEMP.
RATING
°F PSIG
NOTES -20/100 3705
1. Design conditions: 250
o
F, 2500 psig 200 3375
2. Plugs shall be round head 300 3280
3. Corrosion Allowance = 1/16” 400 3170
4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See spec
GS-511
500 2295
010 115-001-03 ESPECIFICACIONES DE TUBERÍA
010 115-001-03 ESPECIFICACIONES DE TUBERÍA
010 115-001-03 ESPECIFICACIONES DE TUBERÍA
010 115-001-03 ESPECIFICACIONES DE TUBERÍA
010 115-001-03 ESPECIFICACIONES DE TUBERÍA

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010 115-001-03 ESPECIFICACIONES DE TUBERÍA

  • 1. DEPT. FACILITY ENGINEERING DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS AREA: Tarapoa DOC N0. 010-115-001-03 REVISION DATE DESCRIPTION / REVISION ISSUED BY CHECKED BY APPROVED BY 0 2009/10/28 APPROVED ND BO 1 2009/11/09 APPROVED / SMARTPRO / ADD 600PX DN CV ND 2 2010/02/26 ADD 300PX DP ND 3 2011/08/22 UPDATE THROUGHOUT THE DOCUMENT, 2500CPSX CLASS ADDED JCPY (NEGRETE IN.G) XL XL THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS
  • 2. DEPT. FACILITY ENGINEERING PAGE: 2 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TABLE OF CONTENTS 1.0 SCOPE 2.0 CODES AND STANDARDS 3.0 GENERAL REQUIREMENTS 4.0 MATERIALS 5.0 PIPE SUPPORTS 6.0 WELDING 7.0 INSPECTION 8.0 PRESSURE TESTING 9.0 PAINTING AND COATINGS 10.0 THERMAL INSULATION 11.0 IDENTIFICATION OF PIPING AND VALVES
  • 3. DEPT. FACILITY ENGINEERING PAGE: 3 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. STANDARD SPECIFICATIONS FOR PIPE, VALVES & FITTINGS 1.0 SCOPE This specification defines the minimum requirements for pipe, valves and fittings on process and utility piping systems. This specification includes materials, fabrication, welding, inspection and testing and shall apply to all piping installed by or prefabricated for installation by CONTRACTOR or to CONTRACTOR order for use on onshore production facilities. 2.0 CODES AND STANDARDS 2.1. Piping shall be designed, constructed and tested in accordance with the latest edition of ANSI B31.3, "Process Piping" and this specification. 2.2. The following dimensional standards shall apply during preparation of all piping drawings for ANSI Classes 150-900: 2.2.1 Flanges and Flanged Fittings ANSI B16.5 2.2.2 But Welding Fittings ANSI B16.9 / ANSI B16.28 2.2.3 Fittings Socket Welding and Threaded ANSI B16.11 2.2.4 Steel Pipe ANSI B36.10 2.2.5 Stainless Steel Pipe ANSI B36.19 2.2.6 Pipe Threads (Tapered) ANSI B1.20.1 2.2.7 Dimensions of Valves ANSI B16.10 2.2.8 Orifice Flanges ANSI B16.36 2.2.9 Pipe Plugs, Bushings ANSI B16.14 2.2.10 High Pressure Materials API 6A 3.0 GENERAL REQUIREMENTS 3.1 Engineering drawings, where provided, indicate the minimum line size, design working pressure or piping class, valves required, etc. The maximum design conditions specified in the Piping Class Specifications Note 1 are separate requirements and neither shall be exceeded. Unless otherwise specifically authorized by the COMPANY, the materials specified in these General Specifications shall be strictly adhered to in the design, purchasing and fabrication of each piping system. When the specified pipe, valves and fittings or other materials cannot be obtained, substitution may be permitted with the COMPANY written approval. 3.2 Line marking and identification of valves shall be in accordance with Section 11.0 herein. CONTRACTOR standard markings and identification may be used with COMPANY approval. 3.3 Pipe 3.3.1 Pipe wall thickness shall conform to Piping Class Specifications. 3.3.2 Piping classes ANSI 150 through ANSI 900. Piping 1 ½” NPS and smaller may be threaded, flanged or socket welded as indicated by the Piping Class Specifications. Piping 2” NPS and larger shall be butt welded and flanged. When socket weld piping is used, unions will be installed at accessible locations to permit removal and replacement of all valves and equipment. With the exception of instrument connections, piping 1 ½” NPS and smaller shall be socket welded and flanged for the following services:
  • 4. DEPT. FACILITY ENGINEERING PAGE: 4 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. 3.3.2.1 Hydrocarbon services above 250 °F. 3.3.2.2 Hydrocarbon services subject to vibration. 3.3.2.3 Glycol and heating medium services. 3.3.3 Socket weld and flanged design for small size piping, 1-1/2” and smaller, is preferred in lieu of threaded. 3.3.4 Piping shall be located so as not to present overhead or tripping hazards. Minimum clear headroom for overhead piping shall be 7 foot 0 inches. Lines which cross shall not touch. 3.3.5 Piping systems shall be designed so that all valves and instruments can be serviced conveniently. When this is impractical, ladders and platforms shall be used. 3.3.6 Emergency shutdown valves shall be accessible from deck or floor level and are to be located in clear areas. 3.3.7 All pipe nipples ¾” NPS and smaller for other than air and utility water systems piping shall be a minimum of Schedule 80 or 40S seamless steel pipe. "All-Thread" nipples shall not be used. A nipple shall be defined as any section of pipe 12” or less in length. 3.3.8 Seal welding of threaded piping shall not be permitted. 3.3.9 Temporary start-up cone or basket-type strainers (screens) shall be provided in suction lines to mechanical equipment, including, but not necessarily limited to pumps, compressors and mechanical meters and shall be located as close as possible to the inlet flange. Such strainers shall have a minimum of 200% of the line flow area with 1/8” diameter maximum size perforations. 3.3.10 Branch Connections 3.3.10.1 Branch connections shall be made per the Standard Branch Connection Chart for piping classes ANSI 150 through ANSI 1500. 3.3.10.2 Couplings shall not be used for branch connections. 3.3.10.3 "Stub-in" branch connections shall not be permitted. 3.3.11 During fabrication, installation, sandblasting and painting, care shall be exercised to keep blast sand, dirt and other foreign matter out of all piping systems prior to assembly. Prior to acceptance by COMPANY, the interior of piping systems shall be thoroughly cleaned by CONTRACTOR. 3.3.12 Sample, vent and drain valves shall be installed where indicated on the AFC drawings. In addition, drain connections and valves shall be provided at all low points in lines. Also, vent connections and valves shall be provided at all high points where gas may be trapped. Vent, drain, test, sample and instrument connections ¾” and smaller may be installed using 3000# or 6000# threadolets according to the specification , except for high temperature or other service where sockolets are specified by the piping class specifications. 3.3.13 Changes in pressure rating of piping systems shall be made at valves. A block valve separating two pressure rated systems shall carry the rating of the higher pressure system; e.g., a control valve station shall take the pressure rating change at the outlet of the block valve downstream of the control valve. 3.3.14 Laterals (sub-headers) for instrument gas or air systems shall have block valves at the primary header and branch off from the top of the primary header. 3.3.15 Insulating gaskets or inserts shall be installed when joining piping components or dissimilar metals to prevent galvanic corrosion, Example: 410 SS choke flange connected to CS flange. Use Insulating gaskets when pipe system has cathodic protection. 3.4 Fittings
  • 5. DEPT. FACILITY ENGINEERING PAGE: 5 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. 3.4.1 Flanges ANSI Class 900 and above shall be RF for 10” and smaller, RTJ for 12” and bigger. Flanges ANSI Class 600 and lower may be RF or FF, with serrated spiral finish. 3.4.2 Weld neck flanges are required for all flanged piping. 3.4.3 Steel flanges used to mate with equipment having cast or ductile iron flanges shall have the faces machined flat. 3.4.4 Flange bolt holes shall straddle the piping horizontal and vertical center lines. 3.4.5 API flanges rated at 2000, 3000 or 5000 PSI shall be API Type 6B. 3.4.6 All 90°welded elbows shall be long radius, u nless restricted by available space. If short radius welded elbows are used, they shall be derated to 80% of the calculated allowable working pressure if subject to pulsations. 3.4.7 Flow-Tees or Tees and welded caps may be used in flowlines for 90° turns, if client approved. 3.4.8 Fabricated bends shall not be used except for heater fire tubes. 3.4.9 Threaded bushings shall not be used in pressure piping systems (Rating >300) for other than the installation of ½” NPT and smaller instruments with male end connections. 3.4.10 Eccentric reducers installed with the straight (flat) side up shall be used when line size reductions are required for pump suction connections. 3.4.11 Unions 1” NPS and above in hydrocarbon service shall be hammer lug type integral ground joint, steel-to-steel seats. 3.4.12 Street elbows shall not be used unless approved by COMPANY. 3.4.13 Bleed rings shall be SS, or Teflon coated. 3.5 Valves 3.5.1 Valves shall be furnished as called out on the Valve Lists. Alternate valves which are equal to the valve list requirement may be used only after obtaining COMPANY written approval. 3.5.2 All valves shall be installed in accordance with temperature and pressure ratings recommended by manufacturer and within limits of the ANSI Code for the applicable service. Flanges and flange facings on valves shall match that specified by the applicable Piping Class Specification. 3.5.3 All valves for hydrocarbon and glycol services shall be steel. Valves 2” and larger shall be flanged and 1 ½” and smaller may be threaded, flanged or socket welded as indicated by the Piping Class Specification, except for glycol systems which shall be welded or union ended. CONTRACTOR shall not add flanges to threaded, socketweld, or butt weld connections on valves unless specifically approved. Secondary threaded valves must be easily removable. Hard (metal to metal) seats are required for all valves in hydrocarbon and glycol service. 3.5.4 Block valves shall be of fire-safe design and shall meet the following additional specifications. 3.5.4.1 Ball valves shall be trunnion mounted with secondary metal seal for 8” and larger ANSI 150, 4” and larger ANSI 300 and 2” and larger ANSI 600 and 900. All trunnion mounted ball valves shall be supplied with grease fittings for stem and seals. 3.5.4.2 Secondary metal seal is not required for 1 ½” and smaller ball valves. 3.5.4.3 Manual gear operators shall be furnished on all quarter turn valves in any application where breakaway torque requirements exceed 50 foot pounds. Generally: 1) 6” and larger ANSI 150 and 300. 2) 4” and larger ANSI 600 and 900.
  • 6. DEPT. FACILITY ENGINEERING PAGE: 6 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. 3.5.4.4 For Hydrocarbon Process, ball valves 1 1/2” and smaller could be ASTM-A351 Gr CF8M or 316SS body, with 316SS ball and stem. 3.5.4.5 For Instruments Air, ball valves 1 1/2” and smaller shall be 316SS body, ball and stem. 3.5.4.4 For Auxiliary Services (rain water, potable water, etc.), ball valves 1 1/2” and smaller shall be ASTM-A105 CS body, with CS 3mil ENP (Electroless Nickel Plating) ball and stem. 3.5.5 Block valves shall be provided downstream of check valves to allow isolating the check valve for servicing without the need to de-pressurize downstream piping systems. Vent valves, if applicable, shall be installed to facilitate de-pressuring piping upstream of check valve and upstream of check valve for leak testing of check valves. 3.5.6 Check valves shall be full open, swing check in all cases except for reciprocating pump or compressor service where ball or piston type check shall be used or where the piping specification permits wafer type check valves in utility services. 3.5.6.1 Check valves in flowlines shall have satellite or equal clad coating on clapper and shall be installed so as to facilitate testing in place, if required. 3.5.6.2 All check valves 2” and larger shall be furnished with bolted bonnets. 3.5.6.3 All check valves 4” and larger shall be provided with ½” NPT tap and plug in the body. 3.5.6.4 Check valves in hydrocarbon service shall have Viton “A” seals. 3.5.7 Gate, Globe and Check valves shall have hardened (satellite or equal) seats. 4” and larger shall have removable seats. Globe valves may be straight or angle type to suit piping configuration 3.5.8 Needle valves shall be supplied when shown on the flowsheets and assembly drawings. Needle valves, except where required for high pressure and/or temperature service, shall all be soft- seated and all 316SS. 3.5.9 Ball and slab gate valves shall be mounted with the valve stem horizontal. Also, for ball valves, the ball rotation shall be counter-clockwise when facing the stem so that the initial valve opening is at the bottom of the pipe. 3.5.10 Relief valves shall be connected to the vapor space above the contained liquid in all cases and shall be installed in accordance with the manufacturer's recommendations with a full port locking type ball or gate valve beneath each relief valve. A 316SS bleed ring shall be installed under flanged relief valves and a tee or threadolet shall be installed under threaded relief valves to provide a ½” test connection. 3.5.11 Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim. 4.0 MATERIALS 4.1 All materials for pipe, valves, fittings, bolts and gaskets shall be in accordance with Piping Class Specifications. 4.2 All pipe, valves and fittings supplied by CONTRACTOR shall be new and unused, free of mill scale, dents, cracks, laminations, pits and detrimental rust or oxidation. 4.3 COMPANY reserves the right to inspect all CONTRACTOR supplied materials and components, and to reject those deemed unusable for use and not conforming to these specifications. 4.4 No pipe, valves or fittings of brass, aluminum, cast iron, malleable iron, steel-iron or semi-steel shall be used in hydrocarbon service. Cast Iron body valves will be used only for Foot valves 4.5 Sealant for threaded piping shall be Teflon tape, except for glycol serviced, where Rector Seal No. 5 shall be used. Care shall be taken to prevent extension of the tape into the pipe. Excess tape shall be removed prior to painting.
  • 7. DEPT. FACILITY ENGINEERING PAGE: 7 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. 4.6 All new pipe, flanges and fittings shall be marked with mill and material identification. All pipe shall be accompanied with mill test reports, and flanges and fittings shall be accompanied with mill material certifications from manufacturer. 4.7 All threaded galvanized pipe shall be painted after assembly. 4.8 All flanges shall have stamping the origin country, manufacturers logo and quality certifications. 4.9 The filler material for all gaskets shall be “Flexible Graphite (FG)” 5.0 PIPE SUPPORTS 5.1 Piping shall be supported as necessary to prevent sagging, mechanical stresses and vibration. Piping shall be adequately supported on racks, stanchions or individual standoffs. 5.2 U-Bolts securing pipe to pipe supports shall be Teflon coated with 1/16” polyethylene sleeve, flat washers and double nuts. A 1/8” polyethylene pad spacer shall be placed between the pipe support and bottom of pipe. Minimum U-bolt diameter shall be 3/8". 5.3 Piping 8” and larger and any smaller piping subject to excessive mechanical vibration or line pressure pulsation’s (e.g., rotating equipment piping) shall be fastened to substantially rigid pipe supports with bolted pipe clamps in lieu of U-bolts. Pipe clamp bolts shall have double nuts. 5.4 Piping subject to expansion may be either suspended from adjustable or swivel type hangers or supported from below. If supported from below, steel slip shoes and guides shall be provided. Anchors and stops shall be provided to maintain movements and forces within acceptable limits. 6.0 WELDING 6.1 All pipe welding shall be performed in accordance with CONTRACTOR welding procedures submitted to COMPANY for approval. 6.2 Welded joints in CS shall be stress relieved in accordance with ANSI B31.3 (Table 311.1.1) when the nominal pipe wall thickness is greater than ¾”. The piping shall be brought to temperature and cooled in accordance with ASME Section VIII, Paragraph UCS-56. 7.0 INSPECTION Inspection of all piping shall be performed in accordance with CONTRACTOR Specifications procedures submitted to COMPANY for approval. 8.0 PRESSURE TESTING All pressure testing of pipe shall be performed in accordance with CONTRACTOR Specifications submitted to COMPANY for approval. 9.0 PAINTING AND COATINGS 9.1 Surface preparation and painting of pipe, valves and fittings shall be performed in accordance with specification: GS-500 “General Specification for Field Facility External Protective Coatings”, submitted by COMPANY. 9.2 All flange surfaces and bolt holes, except for flange facings, shall be coated with primer and intermediate coats prior to assembly. Pipe fittings and structural steel shall not be primer coated until all shop fabrication has been completed. Final paint coating shall be performed after piping has been fully assembled and hydro-tested. 10.0 THERMAL INSULATION Piping shall be insulated where indicated on the AFC drawings. Insulation shall be applied as specified in Specification GS-550: “Standard Specification for External Insulation".
  • 8. DEPT. FACILITY ENGINEERING PAGE: 8 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. 11.0 IDENTIFICATION OF PIPING AND VALVES The following nomenclature is to be used in identifying lines and valves designated on the mechanical flowsheets and process piping drawings. 11.1 Line Identification 11.1.1 Each line on the mechanical flowsheets and process piping drawings shall be clearly identified to denote the pipe specification and nominal line size. Following is an example: 114 600 C PS W 121 Line Primary Line Piping Temp. Line # Size Pressure MaterialSystem Index [mm-OD] Rating Code Code a) Line Size NPS [in] OD [mm] NPS [in] OD [mm] ½ 21 10 273 ¾ 27 12 324 1 33 14 356 1 ½ 48 16 406 2 60 18 457 3 89 20 508 4 114 22 559 5 141 24 610 6 168 26 660 8 219 30 762 b) Primary Pressure Rating CLASS RATING 150 ANSI 150# 300 ANSI 300# 600 ANSI 600# 900 ANSI 900# 1500 ANSI 1500# 2500 ANSI 2500# c) Line Material Code MATERIAL CODE Coated Piping C Cement Lined K Fiber Glass F Stainless Steel S Carbon Steel -
  • 9. DEPT. FACILITY ENGINEERING PAGE: 9 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. Piping Index code SERVICE SYMBOL Instrument Air IA Utility services (utility air, utility and potable water) US Liquid Sulphur L Sulphur Plant Piping M Fire water and foam systems F Process Piping (ANSI B31.3 Code) - Sweet process hydrocarbons, caustic, process drains and vent systems P - Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, process drains, and vent systems, gas system PS - Glycol – utility U d) Temperature Index SERVICE SYMBOL Below –49 °F V -49 ºF to -20.2 °F W -20.2 °F to 250 °F X 250 °F to 650 °F Y Above 650 °F Z 11.2 Valve Identification System Each valve on the mechanical flowsheets and piping drawings will be identified as shown below to denote its piping specification, valve type, valve facing and special valve type. Each valve identification shall be die stamped and a SS tag that shall be secured to the valve with a heave gauge steel wire. Such tags shall remain in place upon completion of fabrication. 114 BA 30 1 S X Valve Size Valve Primary Valve Material Temp. [in-DN] Designation Pressure Connection Code Code [mm-OD] a) Line Size , see 11.1a b) Valve Designation DESIGNATION VALVE TYPE BA Ball Valve BF Butterfly Valve GL Globe Valve CH Check Valve GA Gate Valve PL Plug Valve GU Gauge Valve DS Double Block & Bleed Valve NE Needle Valve TW Three Way Valve BSF Basket Strainer YSF Y-Strainer
  • 10. DEPT. FACILITY ENGINEERING PAGE: 10 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. c) Valve Primary Pressure Rating DESIGNATION RATING 15 ANSI 150# 30 ANSI 300# 60 ANSI 600# 90 ANSI 900# 1500 ANSI 1500# 2500 ANSI 2500# d) Valve Connection CODE CONNECTION 1 Flanged Standard Design 2 Flanged Special Design 3 Screwed 4 Weld End 5 Socket Weld 6 Special e) Material Code of the Body The Prefix indicates Sour Service (all materials must be suitable to NACE MR- 01-75, latest edition). If no material code noted, the valve is standard design. (None): Carbon Steel S: Stainless Steel B: Cast bronze C: Cast or ductile iron f) Temperature Code All designations correspond with the temperature code listed in Piping Designations. STANDARD BRANCH CONNECTION CHART BRANCH DN (in) 30 24 20 18 16 14 12 10 8 6 4 3 2 1.5 1 .75 .5 DO (mm) 762 610 508 457 406 356 324 273 219 168 114 89 60 48 33 27 21 R U N 762 T RT RT RT RT RT W W W W W W W/S S S S S 610 T RT RT RT RT RT W W W W W W/S S S S S 508 T RT RT RT RT RT W W W W W/S S S S S 457 T RT RT RT RT W W W W W/S S S S S 406 T RT RT RT RT W W W W/S S S S S 356 T RT RT RT W W W W/S S S S S 324 T RT RT RT W W W/S S S S S 273 T RT RT W W W/S S S S S 219 T RT RT W W/S S S S S 168 T RT RT W/S S S S S 114 T RT RT S S S S 89 T RT S S S S 60 T S/RT S/RT S/RT S 48 T S/RT S/RT S/RT 33 T S/RT S/RT 27 T S/RT 21 T
  • 11. DEPT. FACILITY ENGINEERING PAGE: 11 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. LEGEND T = Butt Weld Tee RT = Butt Weld Red Tee S = S. O. L. / T. O. L. (See Spec) W = W. O. L. TABLE OF CONTENTS Piping Specification Class Service 150FX 150# ANSI, FF Fire water and foam systems, in temperature service between –29 ºC and 121 ºC 150PX 150# ANSI, RF Sweet process hydrocarbons, caustic, process drains and vent systems, in temperature service between –29 ºC and 121 ºC 150PSX 150# ANSI, RF Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, process drains, gas and vent systems, in temperature service between –29 ºC and 121 ºC 150CPSX 150# ANSI, RF Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, in temperature service between –29 ºC and 121 ºC 150SPSX 150# ANSI, RF Gas system in temperature service between –29 ºC and 121 ºC 150USX 150# ANSI, RF Utility services (utility air, utility and potable water) in temperature service between –29 ºC and 121 ºC 150SIAX 150# ANSI, RF Instrument air in temperature service between –29 ºC and 121 ºC 300PX 300# ANSI, RF Sweet process hydrocarbons, produced gas, hot or dry service, in temperature service between –29 ºC and 121 ºC 300PW 300# ANSI, RF Produced gas, low temperature to -60°C 300SPX 300# ANSI, RF Produced gas, wet or condensing, temperature service between – 29 ºC and 121 ºC 300PSX 300# ANSI, RF Produced gas, corrosive service, temperature service between – 29 ºC and 121 ºC 300CPSX 300# ANSI, RF Corrosive produced oil / water, temperature service between –29 ºC and 121 ºC 600PX 600# ANSI, RF Sweet process hydrocarbons, caustic, process drains and vent systems, in temperature service between –29 ºC and 121 ºC 900CPSX 900# ANSI, RF/RTJ Sour process hydrocarbons, (Reinjection Water), in temperature service between –29 ºC and 121 ºC 1500CPSX 1500# ANSI, RF/RTJ Sour process hydrocarbons, (Reinjection Water), in temperature service between –29 ºC and 121 ºC 2500CPSX 2500# ANSI, RF Sour process hydrocarbons, (Reinjection Water), in temperature service between –29 ºC and 121 ºC
  • 12. DEPT. FACILITY ENGINEERING PAGE: 12 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: ANSI 150# CS, FF SERVICES: Fire water and foam systems, in temperature service between –29 ºC and 121 ºC SIZE(mm) 21 27 33 48 60 73 89 114 168 219 273 324 356 406 SIZE(in) 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 PIPE SCH 160 SCH STD THD, SMLS BE, SMLS ASTM A106 GR B, GALV ASTM A106 GR B FLANGES Flange Bore to Match Pipe Wall 150# FF, THD, GALV 150# FF, WN ASTM-A105 FITTINGS 3000# Wall Thickness to Match Pipe THD BE ASTM-A105, GALV ASTM-A234 GR WPB VALVES GATE GA-153BX GA-151CX BALL BA-153BX N/A (See note 7) PLUG N/A GLOBE GL-153BX Use Butterfly CHECK CH-153BX CH-151CX NEEDLE NE-153SX N/A BUTTERFLY N/A BF-151CX GAUGE GU-153SX N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Machine Bolts: CS A307 GR B Fluorocarbon Coated GASKETS 150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder PRESS./TEMP. RATING ºF PSIG NOTES 20/100 285 1. Design conditions: 123 o F, 280 psig 200 260 2. Plugs shall be round head 300 230 3. All field welds shall be coated inside and outside with an approved galvanizing application. 400 500 200 170 4. All galvanized piping 1 ½” and smaller shall be painted externally after fabrication 5. Corrosion Allowance = 0.0625” 6. For branch connections of ½” to 1 ½” preferable use Reducer Tee. 7. Ball valve not used for fire water system, for auxiliary system use BA-151X from spec 150PX
  • 13. DEPT. FACILITY ENGINEERING PAGE: 13 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-153BX (21– 48)mm (1/2-1 1/2)in Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), screwed ends, inside screw-rising stem, bronze stem, screwed bonnet, solid wedge disc. Handwheel operated Crane Velan Vogt Walworth GA-151CX (60-406)mm (2-16)in 125# ANSI, cast iron body and bonnet (ASTM-A126 Class B), FF flanged ends, reduced port, OS&Y, bronze stem, bolted bonnet, flexible wedge disc. Handwheel or gear (8” and larger) operated. Crane Fairbanks Stockham Velan Walworth BALL BA-153BX (21– 48)mm (1/2-1 1/2)in 285 PSIG @ 100 °F, cast bronze body (ASTM-B62), screwed ends, reduced port, lever operated, bronze ball and stem, teflon seats, non-lubricated AOP Nibco Watts GLOBE GL-153BX (21– 48)mm (1/2-1 1/2)in Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), screwed ends, reduced port, inside screw-rising stem, bronze stem, union bonnet. Handwheel operated Crane Fairbanks Powell Smith Vogt CHECK CH-153BX (21– 48)mm (1/2-1 1/2)in Class 300# (600# CWP), bronze body and cap (ASTM-B62), screwed ends, horizontal swing, screwed cap Crane Nibco KF Eagle Wheatley CH-151CX (60-406)mm (2-16)in 125# ANSI, cast iron body, double disc wafer type to mate with FF flanges, 316SS shaft and spring, ductile iron disc, buna –N seat Crane Frontier Special KF Eagle Mueller Wheatley NEEDLE NE-153SX (21– 48)mm (1/2-1 1/2)in 6000 PSI @ 200 °F, 316SS bar stock body. M x FM threaded ends, teflon stem seat, delrin seat material. AGCO H1VDS-XXQ AOP KF / Swagelok BUTTERFLY BF-151CX (60-406)mm (2-16)in 125# ANSI, ductile iron body, lug type to mate with FF flanges, full flow, SS stem, bronze disc, buna-N seat. Handwheel or gear operated (8” and larger) Bray Center Line Demco/Flow seal Keystone/KF Norris GAUGE GU-153SX (21-27)mm (1/2-3/4)in 3000 PSI @ 200 °F, 316SS bar stock body, one male and three female, needle port, teflon stem seat, delrin seat material, complete with bleeder valve and 316SS hex plug. AOP AGCO M5VIS-44 Swagelok With V6VIS-44
  • 14. DEPT. FACILITY ENGINEERING PAGE: 14 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 150# ANSI, RF SERVICE: Sweet process hydrocarbons, caustic, process drains and vent systems, in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE SCH 160 SCH 40 THD BE ASTM-A106 GR B, FLANGES Flange Bore to Match Pipe Wall 150# RF, THD 150# RF, WN ASTM-A105 FITTINGS 3000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105 ASTM-A234 GR WPB VALVES GATE GA-153X GA-151X BALL BA-153X BA-151X / BA-152X PLUG N/A GLOBE GL-153X GL-151X CHECK CH-153X CH-151X NEEDLE N/A BUTTERFLY N/A GAUGE N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex GASKETS 150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES -20/100 285 1. Design conditions: 250 o F, 230 psig 200 260 2. Plugs shall be round head 300 230 3. Corrosion Allowance = 1/16” 400 200 4. The valves of 2in may be threaded or flanged for drain system only 500 170
  • 15. DEPT. FACILITY ENGINEERING PAGE: 15 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-153X (21– 48 )mm (1/2-1 1/2)in Class 800# (2000# CWP), CS body and bonnet (ASTM- A105), screwed ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge Smith Vogt Walworth GA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” and larger removable seats. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth BALL BA-153X (21-48)mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, CS body (ASTM-A105), 316SS ball and stem, screwed ends, blow-out proof stem, reduced port, lever operated, filled teflon seats. Firesafe. AOP KF Nutron / PBV Watts WKM BA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, regular port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Apollo Cameron/Grove KF/Nibco Nutron /PBV WKM BA-152X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, full port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Apollo Cameron/Grove KF/Nibco Nutron /PBV WKM GLOBE GL-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM- A105), screwed ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV Smith Velan Vogt
  • 16. DEPT. FACILITY ENGINEERING PAGE: 16 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GLOBE GL-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Walworth CHECK CH-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and cover (ASTM-A105), screwed ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV KF Eagle Series 31 Tom Wheatley Fig 10A Velan Vogt Wheatley CH-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and cover, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, 4” and larger body tapped and plugged ½” NPT and removable seats. AOP Crane DHV KF Eagle Series 35 Tom Wheatley Fig 55 Velan Walworth Wheatley
  • 17. DEPT. FACILITY ENGINEERING PAGE: 17 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 150# ANSI, RF SERVICE: Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, process drains, gas and vent systems, in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE SCH XXS SCH 80 SCH STD THD BE ASTM-A106 GR B FLANGES Flange Bore to Match Pipe Wall 150# RF, THD 150# RF, WN ASTM-A105 FITTINGS 3000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105 ASTM-A234 GR WPB VALVES GATE GA-153X GA-151X BALL BA-153X BA-151X/BA-152X PLUG N/A GLOBE GL-153X GL-151X CHECK CH-153X CH-151X NEEDLE NE-153SX N/A BUTTERFLY N/A GAUGE N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex GASKETS 150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES -20/100 285 1. Design conditions: 250 o F, 450 psig 200 260 2. Plugs shall be round head 300 230 3. Corrosion Allowance = 1/8” 400 200 4. 2-inch valves may be threaded or flanged for drain system only 500 170
  • 18. DEPT. FACILITY ENGINEERING PAGE: 18 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM-A105), screwed ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge DHV Smith Velan Vogt Walworth GA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” and larger removable seats. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth BALL BA-153X (21– 48 )mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, CS body (ASTM- A105), 316SS ball and stem, screwed ends, blow-out proof stem, reduced port, lever operated, filled teflon seats. Firesafe. AOP Jamesbury KF Nutron PBV Watts/WKM BA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, regular port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Cameron Grove KF Nibco Nutron PBV Watts / WKM BA-152X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, full port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Apollo Cameron / Grove KF / Nibco Nutron /PBV WKM GLOBE GL-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM-A105), screwed ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV Crane Powell Smith Velan Vogt Walworth
  • 19. DEPT. FACILITY ENGINEERING PAGE: 19 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GLOBE GL-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth CHECK CH-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and cover (ASTM-A105), screwed ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV KF Eagle series 31 Tom Wheatley Fig 10A Velan Vogt Wheatley CH-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and cover, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, 4” and larger body tapped and plugged ½” NPT and removable seats. AOP Crane DHV KF Eagle Series 35 Tom Wheatley Fig 55 Velan Walworth Wheatley NEEDLE NE-153SX (21– 48 )mm (1/2-1 1/2 )in 6000 PSI @ 200 °F, 316SS bar stock body. M x FM threaded ends, teflon stem seat, delrin seat material. AGCO H1VDS-XXQ AOP KF Swagelok
  • 20. DEPT. FACILITY ENGINEERING PAGE: 20 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 150# ANSI, RF SERVICE: Sour process hydrocarbons, caustic, sour liquids, hydrocarbons, in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE SCH 160 SCH STD THD BE ASTM-A106GR B, Galvanized ASTM-A106 GR B, Internally Coated (Note 4) FLANGES Flange Bore to Match Pipe Wall 150# RF, THD 150# RF, WN ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4) FITTINGS 3000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4) VALVES GATE GA-153X GA-151X BALL BA-153X/BA-153FX BA-151X/BA-152X PLUG N/A GLOBE GL-153X GL-151X CHECK CH-153X CH-151X NEEDLE NE-153SX N/A BUTTERFLY N/A GAUGE N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex GASKETS 150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES -20/100 285 1. Design conditions: 250 o F, 450 psig 200 260 2. Plugs shall be round head 300 230 3. Corrosion Allowance = 0.0” 400 200 4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See spec GS-511 500 170 5. 2-inch valves may be threaded or flanged for drain system only
  • 21. DEPT. FACILITY ENGINEERING PAGE: 21 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM-A105), screwed ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge DHV Smith Velan Vogt Walworth GA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, internally coated, RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” and larger removable seats. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth BALL BA-153X (21– 48 )mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, CS body (ASTM- A105), 316SS ball and stem, screwed ends, blow-out proof stem, reduced port, lever operated, filled teflon seats. Firesafe. AOP Jamesbury KF Nutron PBV Watts WKM BA-153FX (21– 48 )mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, CS body (ASTM- A105), 316SS ball and stem, screwed ends, blow-out proof stem, full port, lever operated, filled teflon seats. Firesafe. AOP KF Nutron PBV Watts WKM BA-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), internally coated, 316SS ball and stem, RF flanged ends, top entry or split body, regular port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Apollo Grove KF Nibco Nutron PBV WKM BA-152X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB), internally coated, 316SS ball and stem, RF flanged ends, top entry or split body, full port, lever or gear operated (8”and larger), reinforced Teflon seats and seals, lubricated, trunnion mounted (8” and larger). Firesafe. AOP Apollo Grove KF Nibco Nutron PBV WKM
  • 22. DEPT. FACILITY ENGINEERING PAGE: 22 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GLOBE GL-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM-A105), screwed ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV Crane Powell Smith Velan Vogt/Walworth GL-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, internally coated, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth CHECK CH-153X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and cover (ASTM-A105), screwed ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV KF Eagle series 31 Tom Wheatley Fig 10A Velan Vogt Wheatley CH-151X (60-324)mm (2-12)in 150# ANSI, CS body (ASTM A216 WCB) and cover, internally coated, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, 4” and larger body tapped and plugged ½” NPT and removable seats. AOP Crane DHV KF Eagle Series 35 Tom Wheatley Fig 55 Velan Walworth Wheatley NEEDLE NE-153SX (21– 48 )mm (1/2-1 1/2 )in 6000 PSI @ 200 °F, 316SS bar stock body. M x FM threaded ends, teflon stem seat, delrin seat material. AGCO H1VDS-XXQ AOP KF Swagelok
  • 23. DEPT. FACILITY ENGINEERING PAGE: 23 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: ANSI 150# SS 316, RF SERVICE: Gas system in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 33 48 60 114 168 219 273 324 356 406 SIZE (IN) 1/2 1 1-1/2 2 4 6 8 10 12 14 16 PIPE SCH 40S SCH 10S PE, SMLS BE, SMLS ASTM-A312 TP 316L FLANGES Flange Bore to Match Pipe Wall 150# RF, SW 150# RF, WN ASTM-A182 F 316L FITTINGS 3000# Wall Thickness to Match Pipe SW BE ASTM-A182 F 316L ASTM-A403 WPS 316L VALVES GATE GA-155SX GA-151SX BALL BA-155SX BA-151SX/BA-152SX PLUG N/A GLOBE GL-155SX GL-151SX N/A CHECK CH-155SX CH-151SX NEEDLE N/A BUTTERFLY N/A BF-151SX BOLTING Bolts: ASTM-A193 GR B8 Nuts: ASTM-A194 GR 8 Heavy Hex Machine Bolts: SS 304 GASKETS 150# RF, Ring 1/8”, 316SS Spiral Wound, filler material (Flexible Graphite FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES -20 to 100 275 1. Design conditions: 250ºF, 245 psig 200 230 2. Plugs shall be round head 300 205 3. Corrosion Allowance = 0.0” 400 190 500 170
  • 24. DEPT. FACILITY ENGINEERING PAGE: 24 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and bonnet, socket welded ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge DHV Smith Velan Vogt Walworth GA-151SX (60-406)mm (2-16)in 150# ANSI, 316SS body and bonnet, RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” and larger removable seats. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth BALL BA-155SX (21– 48 )mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, 316SS body, ball and stem, socket welded ends, reduced port, lever operated, filled teflon seats. Firesafe. AOP Jamesbury KF Nutron PBV Watts WKM BA-151SX (60-406)mm (2-16)in 150# ANSI, 316SS (body, ball and stem), RF flanged ends, top entry or split body, reduced port, lever or gear (8”and larger) operated, reinforced Teflon seats and seals. Lubricated, trunnion mounted (8” and larger). Firesafe. AOP Cameron Grove KF Nibco Nutron PBV WKM BA-152SX (60-406)mm (2-16)in 150# ANSI, 316SS body, ball and stem, RF flanged ends, top entry or split body, full port, lever or gear (8”and larger) operated, reinforced Teflon seats and seals. Lubricated, trunnion mounted (8” and larger). Firesafe. AOP Cameron Grove KF Nibco Nutron PBV WKM
  • 25. DEPT. FACILITY ENGINEERING PAGE: 25 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GLOBE GL-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and bonnet, socket welded ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV Crane Powell Smith Velan Vogt Walworth GL-151SX (60-273)mm (2-10)in 150# ANSI, 316SS body and 316SS, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel or gear (8” and larger) operated. Crane DHV Powell Velan Walworth CHECK CH-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and cover, socket welded ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV KF Eagle series 31 Tom Wheatley Fig 10A Velan Vogt Wheatley CH-151SX (60-406)mm (2-16)in 150# ANSI, 316SS body, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, 4” and larger body tapped and plugged ½” NPT and removable seats. AOP Crane DHV KF Eagle Series 35 Tom Wheatley Fig 55 Velan Walworth Wheatley BUTTERFLY BF-151SX (60-406)mm (2-16)in 150# ANSI, 316SS body, lug to mate with RF flanges, full flow, 316SS stem and disc, buna seat. Handwheel or gear operated (8” and larger). Bray Center Line Demco Flowseal Keystone KF Norris
  • 26. DEPT. FACILITY ENGINEERING PAGE: 26 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: ANSI 150# CS, GALV, RF SERVICES: Utility services (utility air, utility and potable water) in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 33 48 48 60 89 114 SIZE (in) ½ 3/4 1 1-1/2 2 3 4 PIPE SCH. 80 SCH STD THD BE ASTM-A106 GR B, GALV ASTM-A106 GR B FLANGES 150# RF, THD, GALV 150# RF, SO ASTM-A105 FITTINGS 3000#, THD, ASTM-A105, GALV Wall Thickness to Match Pipe PLUG, BUSHING, OLETS (NOTE 3) BE ASTM-A234 GR WPB VALVES GATE GA-153X GA-151X BALL BA-153X BA-151X PLUG N/A GLOBE GL-153X GL-151X CHECK CH-153X CH-151X NEEDLE N/A BUTTERFLY N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H Heavy Hex, Fluorocarbon Coated GASKETS 150# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES -20 to 100 285 1. Design conditions: 250 o F, 245 psig 200 260 2. Blind flanges shall be galvanized 300 230 3. Plugs shall be round head galvanized 400 200 4. Corrosion Allowance = 0.0625” 500 170 5. For branch connections ½” to 2” preferable use Tee Reduced.
  • 27. DEPT. FACILITY ENGINEERING PAGE: 27 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-153X (21– 60 )mm (1/2-2 )in Class 800# (2000# CWP), CS body and bonnet (ASTM- A105), screwed ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge DHV Smith Velan Vogt Walworth GA-151X (89-114)mm (3-4)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, rising stem, OS&Y, bolted bonnet, flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” removable seats. Handwheel. Crane DHV Powell Velan Vogt Walworth BALL BA-153X (21-60)mm (1/2-2 )in 1480 PSI @ 100 °F, CS body (ASTM-A105), 316SS ball and stem, screwed ends, blow-out proof stem, reduced port, lever operated, filled teflon seats. Firesafe. AOP KF Nutron PBV Watts WKM BA-151X (89-114)mm (3-4)in 150# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, regular port, lever operated, reinforced Teflon seats and seals, lubricated. Firesafe. AOP Apollo Cameron / Grove KF / Nibco Nutron /PBV WKM GLOBE GL-153X (21– 60)mm (1/2-2)in Class 800# (2000# CWP), CS body and bonnet (ASTM- A105), screwed ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV Smith Velan Vogt GL-151X (89-114)mm (3-4)in 150# ANSI, CS body (ASTM A216 WCB) and bonnet, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel. Crane DHV Powell Velan Walworth
  • 28. DEPT. FACILITY ENGINEERING PAGE: 28 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS CHECK CH-153X (21– 60 )mm (1/2-2 )in Class 800# (2000# CWP), CS body and cover (ASTM-A105), screwed ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV KF Eagle Series 31 Tom Wheatley Fig 10A Velan Vogt Wheatley CH-151X (89-114)mm (3-4)in 150# ANSI, CS body (ASTM A216 WCB) and cover, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, 4” and larger body tapped and plugged ½” NPT and removable seats. AOP Crane DHV KF Eagle Series 35 Tom Wheatley Fig 55 Velan Walworth Wheatley
  • 29. DEPT. FACILITY ENGINEERING PAGE: 29 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: ANSI 150# SS 304, RF SERVICE: Instrument Air in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 33 48 60 89 114 SIZE (IN) 1/2 1 1-1/2 2 3 4 PIPE SCH 40S SCH 10S PE, SMLS BE, SMLS ASTM-A312 TP 304 FLANGES Flange Bore to Match Pipe Wall 150# RF, SW 150# RF, WN ASTM-A182 F 304 FITTINGS 3000# Wall Thickness to Match Pipe SW BE ASTM-A182 F 304 ASTM-A403 WPS 304 VALVES GATE GA-155SX GA-151SX BALL BA-155SX BA-151SX PLUG N/A GLOBE GL-155SX GL-151SX CHECK CH-155SX CH-151SX NEEDLE N/A BUTTERFLY N/A BOLTING Bolts: ASTM-A193 GR B8 Nuts: ASTM-A194 GR 8 Heavy Hex Machine Bolts: SS 304 GASKETS 150# RF, Ring 1/8”, 316SS Spiral Wound, filler material (Flexible Graphite FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING ºF PSIG NOTES -20 to 100 275 1. Design conditions: 250ºF, 245 psig 200 230 2. Plugs shall be round head 300 205 3. Corrosion Allowance = 0.000” 400 190 500 170
  • 30. DEPT. FACILITY ENGINEERING PAGE: 30 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and bonnet, socket welded ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge Smith Velan Vogt Walworth GA-151SX (60-114)mm (2-4)in 150# ANSI, 316SS body and bonnet, RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” removable seats. Handwheel operated. Crane DHV Powell Velan Vogt Walworth BALL BA-155SX (21– 48 )mm (1/2-1 1/2 )in 1480 PSI @ 100 °F, 316SS body, ball and stem, socket welded ends, reduced port, lever operated, filled teflon seats. Firesafe. AOP KF Nutron PBV Watts / WKM BA-151SX (60-114)mm (2-4)in 150# ANSI, 316SS (body, ball and stem), RF flanged ends, top entry or split body, reduced port, lever operated, reinforced Teflon seats and seals. Lubricated. Firesafe. AOP Cameron / Grove KF / Nibco Nutron / PBV WKM GLOBE GL-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and bonnet, socket welded ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge Crane Powell / Smith Velan / Vogt / Walworth GL-151SX (60-114)mm (2-4)in 150# ANSI, SS body and 316SS, RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel operated. Crane Powell Velan Walworth CHECK CH-155SX (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), 316SS body and cover, socket welded ends, horizontal swing, screwed cover, 316SS disc. AOP / Bonney Forge DHV / KF Tom Wheatley Fig 10A Velan / Vogt / Wheatley CH-151SX (60-114)mm (2-4)in 150# ANSI, 316SS body, RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc, removable seats. AOP / Crane / DHV / KF Eagle Series 35 Tom Wheatley / Velan / Walworth / Wheatley
  • 31. DEPT. FACILITY ENGINEERING PAGE: 31 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. RATING: 300# ANSI, RF SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE) SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24 PIPE Sch. 160 Sch. 80 Sch. 40 Std. Wt. Sch. 40 Sch. 30 Sch. 40 Thrd./Plain Ends Beveled Ends ASTM-A106 GR. B ASTM-A106 GR. B, API-5L GR. B SMLS or ERW FLANGES Flange Bore to Match Pipe Wall 300# RFSW/Thrd. 300# RF WN ASTM-A105 FITTINGS 3000 #FS (Note 1) Wall Thickness to Match Pipe SW/Thrd. Ends Beveled Ends ASTM-A105 ASTM-A234 GR. WPB VALVES BALL BA-303SX BA-301X / BA-302X GATE GA-303X GA-301X CHECK CH-303X CH-301X GLOBE GL-303X GL-301X BUTTERFLY N/A BF-301X NEEDLE NE-303SX N/A GAUGE N/A BOLTING Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP. RATING • F PSIG NOTES -20/100 740 1. Plugs shall be XH bull plugs 200 675 2. Piping 1-1/2" or smaller subject to vibration or pulsation shall be socket weld or flanged connection. Socketweld unions should be hammer lug type 300 655 3. Corrosion Allowance = 0.0” 400 635 500 600
  • 32. DEPT. FACILITY ENGINEERING PAGE: 32 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GATE GA-303X 1-1/2” and Smaller Class 800 (2000# CWP), carbon steel body and bonnet (ASTM- A105), screwed or socket weld ends, outside screw-rising stem, 11-13% chrome steel stem and gate, bolted bonnet, solid wedge gate with stellited seats Vogt Smith Bonney Forge RP&C GA-301X 2” and Larger ANSI 300# RF, carbon steel body and bonnet (ASTM A216 WCB), outside screw-rising stem, bolted bonnet, solid wedge gate, 410SS or 11-13% chrome gate, and stellited seats Walworth Crane Lunkenheimer Stockham BALL BA-303SX 1-1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, reduced port, lever operated, 316 steel ball and stem, filled Teflon seats, firesafe WKM-310 WKM-420 KF Nutron BA-303SX 1-1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, full port, lever operated, chrome plated steel ball and stem, filled Teflon seats, firesafe WKM 310 KF Nutron BA-301X 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 WCB), reduced port, lever or gear (6” and larger) operated, chrome plated steel ball end stem, reinforced Teflon seats and seals, lubricated, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) KF (FA) (8”-up) Nutron Demco (F) (2”-6”) Demco (V) (8”-up) Cameron
  • 33. DEPT. FACILITY ENGINEERING PAGE: 33 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS BALL BA-302X 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 WCB), full port, lever or gear (6” and larger) operated, chrome plated steel ball and stem, reinforced Teflon seats and seals, lubricated, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) KF (FA) (8”-up) Nutron Demco (F) (2”-6”) Demco (V) (8”-up) GLOBE GL-303X 1-1/2” and Smaller Class 800 (2000# CWP), carbon steel body and bonnet (ASTM A105), screwed or socket weld ends, inside screw-rising stem, 11-13% chrome stem and disc, bolted bonnet, stellited seat Vogt Smith Bonney Forge RP & C GL-301X 2” and Larger ANSI 300# RF, carbon steel body and bonnet (ASTM A216 WCB), outside screw-rising stem, bolted bonnet, 410 SS stem, chrome disc and seat, gear operated 8” and larger Crane Walworth Jenkins Lunkenheimer CHECK CH-303X 1-1/2” and Smaller Class 800 (2000# CWP, carbon steel body (ASTM A105), steel plate cover, screwed or socket weld ends, full flow, horizontal swing, screwed cover, chrome plate or SS disc. 1” and larger tapped and plugged ½” NPT for body drain Wheatley (TOM) Fig 10A Judd 22S21 Wheatley Geosource Fig 3 Eagle Series 31 Arrow-STD vlv CH-301X 2” and Larger ANSI 300# RF, carbon steel body and cover (ASTM A216 WCB), full flow, horizontal swing, bolted cover, removable seats, tapped and plugged ½” NPT for body drain Wheatley Geosource Fig 5 Wheatley (TOM) Fig 55 Judd 22F03 Eagle Series 35 / Arrow-STD vlv BUTTER- FLY BF-301X 2” and Larger ANSI 300# RF, carbon steel (ASTM A216 WCB) body, lug or wafer to mate with RF flanges, full flow, SS stem, bronze or iron disc, buna seat Keystone Demco Wheatley Norris NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock body (316SS), F X F threaded ends, Teflon stem seat, Delrin seat material AGCO H1VDS-44Q
  • 34. DEPT. FACILITY ENGINEERING PAGE: 34 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. RATING: 300# ANSI, RF SERVICE: PRODUCED GAS (LOW TEMP TO -50ºF) SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24 PIPE Sch. 160 Sch. 80 Std. Wt. Sch XS Sch 40 Thrd./Plain Ends Beveled Ends ASTM-A333 GR. 6 SMLS (Note 4) FLANGES Flange Bore to Match Pipe Wall 300# RFSW/Thrd. 300# RF WN ASTM-A350 GR. LF2 FITTINGS 3000 #FS Wall Thickness to Match Pipe SW/Thrd. Ends Beveled Ends ASTM-A350 GR. LF2 ASTM-A420 GR. WPL6 SMLS or ERW VALVES BALL BA-303W BA-301W GATE GA-303W GA-301W CHECK CH-301W CH-301W GLOBE GL-301W GL-301W BUTTERFLY N/A BF-301SW NEEDLE NE-303SW N/A GAUGE GU-303SW N/A BOLTING Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./ TEMP RATING °F PSIG NOTES -50/100 740 1. Plugs shall be XH bull plugs 200 675 2. Glycol piping shall be socket welded only, except vent, drain, sample and instrument service 300 655 3. ERW pipe may be used. Pipe to be ASTM-A671 CC60, Class 22, Supplement S2 with -50°F impact test temperature. 350 645 4. MTRs and CTRs for low temperature material and certification tests are required per ASME B31.3 5. Corrosion Allowance = 0.0”
  • 35. DEPT. FACILITY ENGINEERING PAGE: 35 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GATE GA-303W 3/4” and Smaller Class 800 screwed (2000 PSI @ 100 °F), FS body, ASTM A-350 grade LF2, bolted body construction, OS&Y, 316 SS solid wedge disc, 316 SS stem, Stellite faced seat, Grafoil packing Crane Vogt Smith GA301W 1” and Larger ANSI 300# RF, CS body, ASTM A-352 grade LCC, OS&Y, bolted bonnet, 316 SS stem, 316 SS Stellite faced disc, replaceable 316 SS Stellite faced seat, Grafoil packing, 12” and smaller gear operated, 14” and larger gear operated. Jenkins Crane Walworth Vogt BALL BA-303W 3/4” and Smaller 1500# WOG, screwed, forged carbon steel body, ASTM A-350 grade LF2, chrome or nickel plated steel ball, lever operated, filled TFE, firesafe seat, regular port, firesafe per API 607 Watts KF WKM 3/4” and Smaller 1500# WOG, screwed, forged carbon steel body, ASTM A-350 grade LF2, chrome or nickel plated steel ball, lever operated, filled TFE, firesafe seat, full port, firesafe per API 607 KF Watts WKM BA-301W 3/4” and Smaller ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, top or end entry construction, firesafe seat, chrome or nickel plated steel ball & stem, floating ball, regular port, lever operated, firesafe per API 607 Nutron 1-4” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, top or end entry construction, firesafe seat, reinforced Teflon seats and seals, chrome or nickel plated steel ball & stem, floating ball, regular port, lever operated, firesafe per API 607 WKM KF TK Grove 6-10” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, top or end entry construction, firesafe seat, reinforced Teflon seats and seals, chrome or nickel plated steel ball & stem, block and bleed, trunnion mounted ball, regular port, gear operated, firesafe per API 6FA WKM KF TK Grove
  • 36. DEPT. FACILITY ENGINEERING PAGE: 36 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS BALL BA-301W 12-24” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, top or end entry construction, firesafe seat, reinforced Teflon seats and seals, chrome or nickel plated steel ball, 17-4 PH SS stem, block and bleed, trunnion mounted ball, regular port, gear operated, firesafe per API 6FA WKM KF TK Grove GLOBE GL-301W 1-1/2” and Smaller ANSI 300# RF, forged carbon steel body, ASTM A-350 grade LF2, bolted bonnet, OS&Y configuration with Stellite faced seat, 316 SS Stellite faced disc, 316 SS stem, Grafoil packing, handwheel operated Bonney Forge Vogt Smith 2-8” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, handwheel operated OS&Y, bolted bonnet, replaceable 316 SS Stellite faced seat, 316 SS Stellite faced disc, 316 SS stem, Grafoil packing, handwheel operated Walworth Powell Crane CHECK CH-301W 1-14” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, bolted bonnet, replaceable 13% chrome to hard faced seat, Viton seals, swing check, 316 SS clapper, horizontal or vertical service, firesafe bonnet, all sizes body tapped and plugged ½” NPT Tom Wheatley KF Eagle Crown-Judd 16-24” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, bolted bonnet, replaceable 13% chrome to hard faced seat, Viton seals, swing check, 316 SS clapper, horizontal or vertical service, firesafe bonnet, all sizes body tapped and plugged ½” NPT Tom Wheatley Powell Walworth
  • 37. DEPT. FACILITY ENGINEERING PAGE: 37 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS CHECK CH-301W 1-1½" ANSI 300# RF, forged carbon steel body, ASTM A-350 grade LF2, screwed or bolted bonnet, 316 SS piston, Inconel spring, integral 13% chrome to hard faced seat, 1” and larger body tapped and plugged ½” NPT Vogt Smith Bonney Forge 2-8” ANSI 300# RF, carbon steel body, ASTM A-352 grade LCC, bolted bonnet, Inconel spring, 316 SS piston, replaceable 13% chrome to hard faced seat, Viton seals, firesafe bonnet, all sizes body tapped and plugged ½” NPT Norriseal Daniel KF 2-24” ANSI 300# RF, carbon steel body and plate, ASTM A-352, grade LCC, wafer body design, full threaded lugged body, Inconel springs and Viton seat, 316 SS disc, all sizes body tapped and plugged ½” NPT Gulf Valves KF Eagle BUTTER- FLY BF-301SW 3” and Larger ANSI 300# RF, high performance type, low temp carbon steel or stainless steel body (-50°F design temperature), full lug type (single flange) , stainless steel disc, 17- 4 PH shaft, reinforced teflon seal, graphite packing, handwheel operated, firesafe design. Posi-Seal Keystone NEEDLE NE-303SW 1” and Smaller 6000# CWP, bar stock 316SS body (-50°F design temperature), M X F threaded ends, Teflon packing, Delrin seat material AGCO GAUGE GU-303SW 1/2” 6000# CWP, bar stock 316SS body (-50°F design temperature), one male and three female, needle port, Teflon packing, Delrin seat material, complete with bleeder valve and 316 SS plug AGCO
  • 38. DEPT. FACILITY ENGINEERING PAGE: 38 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. RATING: 300# ANSI 316SS, RF SERVICE: PRODUCED GAS (WET OR CONDENSING SERVICE) SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 PIPE Sch. 80 Std. Wt. Plain Ends Beveled Ends ASTM-A312 GR. TP 304 SMLS FLANGES Flange Bore to Match Pipe Wall 300# RFSW 300# RF WN ASTM-A182 GR. F304 FITTINGS 3000 #FS Wall Thickness to Match Pipe Socketweld Beveled Ends ASTM-A182 F304 ASTM-A403 WP304 VALVES BALL BA-301SX / BA-302SX GATE N/A CHECK N/A CH-301SX GLOBE GL-301SX BUTTERFLY N/A NEEDLE NE-303SX N/A GAUGE GU-303SX N/A BOLTING Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP. RATING °F PSIG NOTES -20/100 720 1. Valve elastomers in contact with process fluids shall be suitable for exposure to wet Carbon Dioxide. 200 600 300 540 350 518 400 495
  • 39. DEPT. FACILITY ENGINEERING PAGE: 39 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS BALL BA-301SX 1-3” ANSI 300# RF, 316 SS body, top or end entry construction, 316 SS ball and stem, filled TFE/Metal seat and filled Teflon seals, regular port, floating ball, lever operated, firesafe per API 607 WKM KF TK 4-8” ANSI 300# RF, 316 SS body, top or end entry construction, 316 SS ball and stem, filled TFE/Metal seat and filled Teflon seals, regular port, trunnion mounted, lever or gear (6” and larger) operated, firesafe per API 6FA WKM KF TK BA-302SX 3/4” and Smaller ANSI 300# RF, 316 SS body, top or end entry construction, 316 SS ball and stem, filled TFE/Metal seat and filled Teflon seals, full port, floating ball, lever operated, firesafe per API 607 Nutron 1-3” ANSI 300# RF, 316 SS body, top or end entry construction, 316 SS ball and stem, filled TFE/Metal seat and filled Teflon seals, full port, floating ball, lever operated, firesafe per API 607 WKM KF TK 4-8” ANSI 300# RF, 316 SS body, top or end entry construction, 316 SS ball and stem, filled TFE/Metal seat and filled Teflon seals, full port, trunnion mounted, lever or gear (6” and larger) operated, firesafe per API 6FA WKM KF TK GLOBE GL-301SX 1-1-1/2” ANSI 300# RF, 316 SS body, handwheel operated, bolted bonnet, OS&Y configuration with integral 13% chrome to stellite seat Bonney Forge Vogt Smith 2-8” ANSI 300# RF, 316 SS body, handwheel operated, OS&Y, bolted bonnet, replaceable 13% chrome to stellite seat Walworth Powell Crane
  • 40. DEPT. FACILITY ENGINEERING PAGE: 40 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS CHECK CH-301SX 2” and Larger ANSI 300# RF, 316 SS body, bolted cap, replaceable seat, swing check, horizontal or vertical upward service, body tapped and plugged ½” NPT Raimondi Pacific Velan 2-8” ANSI 300# RF, 316 SS body, bolted cap, Inconel spring, piston check, replaceable seat, 316 SS trim, bolted cap, body tapped and plugged ½” NPT KF Raimondi NEEDLE NE-303SX 1” and Smaller 2000 PSI @ 400°F, bar stock body (316 SS), F X F threaded ends, Teflon stem seat, Peek seat material AGCO H1VES-44Q GAUGE GU-303SX 1/2” 4000 PSI @ 500°F, bar stock body (316 SS), one male and three female, needle port, Teflon packing, metal seat, complete with bleeder valve and 316 SS plug AGCO M5VIS-44 with V6VIS-4 & Hex plug
  • 41. DEPT. FACILITY ENGINEERING PAGE: 41 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. RATING: 300# ANSI, RF SERVICE: PRODUCED GAS (CORROSIVE SERVICE) SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24 PIPE Sch. XXS Sch. 160 Sch. 80 Std. Wt. Sch. XS Sch. 40 Thrd./Plain Ends Beveled Ends ASTM-A106 GR. B ASTM-A106 GR. B, API-5L GR. B SMLS or ERW FLANGES Flange Bore to Match Pipe Wall 300# RFSW/Thrd. 300# RF WN ASTM-A105 FITTINGS 3000 #FS (Notes 1 & 2) Wall Thickness to Match Pipe SW/Thrd. Ends Beveled Ends ASTM-A105 ASTM-A234 GR. WPB VALVES BALL BA-303SX BA-301X BA-301X / BA-302X GATE N/A N/A CHECK CH-303X CH-301X CH-301X GLOBE GL-303X GL-301X GL-301X PLUG N/A N/A BUTTERFLY N/A BF-301X NEEDLE NE-303SX N/A GAUGE GU-303SX N/A BOLTING Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP. RATING °F PSIG NOTES -20/100 740 1. Plugs shall be XH bull plugs. 200 675 2. Threaded fittings and valves are allowed on instruments, vents and drains. 300 655 3. Corrosion Allowance = 1/8” 400 635 4. Valves elastomers in contact with process fluids shall be suitable for exposure to wet Carbon Dioxide. 500 600
  • 42. DEPT. FACILITY ENGINEERING PAGE: 42 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS BALL BA-303SX 1-1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, reduced port, lever operated, 316 SS ball and stem, filled Teflon seats, firesafe WKM WKM-420 KF Nutron BA-303SX 1-1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, full port, lever operated, 316 SS ball and stem, filled Teflon seats, firesafe WKM 310 KF Nutron BA-301X 1-1/2” and Smaller ANSI 300# RF, carbon steel body (ASTM A105), reduced port, lever operated, 316 SS ball and stem, floating ball, firesafe WKM KF Nutron 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 Gr WCB), reduced port, lever or gear (6” and larger) operated, 316 SS ball and stem, lubricated, reinforced Teflon seats and seals, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) KF (FA) (8”-up) Nutron Demco (F) (2”-6”) Demco (V) (8”-up) Cameron BA-302X 1-1/2” and Smaller ANSI 300# RF, carbon steel body (ASTM-A105), full port, lever operated, 316 SS ball and stem, floating ball, firesafe WKM KF Nutron 2” and Larger ANSI 300# RF, carbon steel body (ASTM-A216 Gr WCB), full port, lever or gear (6” and larger) operated, 316 SS ball and stem, lubricated, reinforced Teflon seats and seals, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) / (FA) (8”-up) Nutron Demco (F) (2”-6”) / (V) (8”-up) Cameron GLOBE GL-303X 1-1/2” and Smaller Class 800 (2000# CWP), carbon steel body and bonnet (ASTM- A105), screwed or socket weld ends, inside screw-rising stem, 13% chrome to hard faced seat, bolted bonnet, graphite packing Vogt Smith Bonney Forge GL-301X 1-1/2” and Smaller ANSI 300# RF, carbon steel body and bonnet (ASTM-A105), inside screw-rising stem, bolted bonnet, 13% chrome to hard faced seat, graphite packing Vogt Smith Bonney Forge
  • 43. DEPT. FACILITY ENGINEERING PAGE: 43 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GLOBE GL-301X 2” and Larger ANSI 300# RF, carbon steel body and bonnet (ASTM-A216 Gr WCB), inside screw-rising stem, bolted bonnet, 13% chrome to hard faced seat, graphite packing, 8” and larger gear operated Crane Walworth Jenkins Lunkenheimer CHECK CH-303X 1-1/2” and Smaller Class 800 (2000# CWP), carbon steel body (ASTM- A105), screwed or socket weld ends, full flow, horizontal swing, screwed cover, 13% chrome to satellite seat, 1” and larger body tapped and plugged ½” NPT Wheatley (TOM) Fig 10A Judd Wheatley Geosource Fig 3 Eagle Series 31 Arrow-STD vlv CH-301X 1-1/2” and Smaller ANSI 300# RF, carbon steel body and cover (ASTM-A105), full flow, horizontal swing, bolted cover, 13% chrome to satellite seats, all sizes tapped and plugged, ½” NPT for body drain Vogt Smith Bonney Forge 2” and Larger ANSI 300# RF, carbon steel body and cover (ASTM-A216 Gr WCB), full flow, horizontal swing, bolted cover, removable 13% chrome to satellite seats, tapped and plugged, ½” NPT body drain Wheatley Geosource Fig 5 Wheatley (TOM) Fig 55 Judd Eagle Series 35 Arrow-STD vlv 2” and Larger ANSI 300# RF, carbon steel body and cover (ASTM-A216 Gr WCB), bolted bonnet, 316 SS piston, removable 13% chrome to satellite seats, tapped and plugged, ½” NPT for body drain Norriseal Daniel KF BUTTER- FLY BF-301X 2” and Larger ANSI 300# RF, carbon steel (ASTM A-216 Gr WCB), lug or wafer to mate with RF flanges, full flow, SS stem, stainless steel disc, 17-4 PH shaft, teflon seal Keystone Demco Wheatley Norris NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock body (316 SS), M X F threaded ends, Teflon stem seat, Delrin seat material AGCO H1VDS-44Q NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock body (316 SS), F X F threaded ends, Teflon stem seat, Delrin seat material AGCO H1VDS-4Q GAUGE GU-303SX 1/2” 6000 PSI @ 200°F, bar stock body (316 SS), one male and three female, needle port, Teflon stem seat, Delrin seat material, complete with bleeder valve and 316 SS plug AGCO M5VDS-44 with V6VKS-4 & Hex plug
  • 44. DEPT. FACILITY ENGINEERING PAGE: 44 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. RATING: 300# ANSI, RF SERVICE: CORROSIVE PRODUCED OIL/WATER (INTERNALLY COATED) SIZE 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24 PIPE Sch. 160 Sch. 80 Sch. 40 Std. Wt. Sch . 40 Sch. 30 Thrd./Plain Ends Flanged Ends (Internally coated Note 6) (Note 4) ASTM-A106 GR. B (Galvanized) ASTM-A106 GR. B, API-5L GR. B SMLS or ERW FLANGES Flange Bore to Match Pipe Wall 300# RF SW/Thrd. (Galvanized) 300# RF WN (Internally coated Note 6) ASTM-A105 FITTINGS 3000 #FS (Note 1) Wall Thickness to Match Pipe SW/Thrd. Ends Flanged Ends (Internally coated. Note 6) ASTM-A105 (Galvanized) ASTM-A234 GR. WPB VALVES BALL BA-301SX BA-301X / BA-302X GATE GA-303SX GA-301X CHECK CH-301SX CH-301X GLOBE GL-303SX GL-301X NEEDLE NE-303SX N/A GAUGE GU- 303SX N/A BUTTERFLY N/A BF-301SX BOLTING Bolts: ASTM A-193 GR. B7 Fluorocarbon Coated Nuts: ASTM A-194 GR. 2H Fluorocarbon Coated Heavy Hex GASKETS Spiral Wound Non Asbestos (Flexitallic Style CG) PRESS./TEMP. RATING °F PSIG NOTES -20/100 740 1. Plugs shall be XH bull plugs 200 675 2. Piping 1-1/2" or smaller subject to vibration or pulsation shall be socket weld or flanged connection. Socketweld unions should be hammer lug type 300 655 3. Flanges shall be used in lieu of unions. 400 635 4. Long runs can use special pipe joint collars for welded field joints. Using collars, special internally coated pipe fittings are also required. Refer to CCB catalog. 500 600 5. Corrosion Allowance = 0.0” 6. The internal coating for pipe and fittings shall be applied as specified in COMPANY Specification 3658S454, “Internal Coating for Pipe, Bends, Fittings and Accessories”.
  • 45. DEPT. FACILITY ENGINEERING PAGE: 45 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GATE GA-303SX 1 1/2” and Smaller Class 800 (2000# CWP), 316 stainless steel body and bonnet, screwed or socket weld ends, outside screw-rising stem, stainless steel stem and gate, bolted bonnet, solid wedge gate with stellited seats Vogt Smith Bonney Forge RP&C GA-301X 2” and Larger ANSI 300# RF, carbon steel body and bonnet (ASTM A216 WCB), internally coated, outside screw-rising stem, bolted bonnet, solid wedge gate, 410 SS or 11-13% chrome gate and stellited seats Walworth Crane Lunkenheimer Stockham 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 WCB), internally coated, API-6D, full port, through-conduit, bolted bonnet, rising stem, non-rising handwheel, slab gate with floating seats for corrosive service, fire tested API 6FA, handwheel operated 4” and smaller, gear operated 6” and larger Daniel Foster BALL BA-303SX 1 1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, reduced port, lever operated, 316 SS ball and stem, filled Teflon seats, firesafe WKM-310 WKM-420 KF Nutron 1 1/2” and Smaller 1480 PSI @ 100°F, 316 stainless steel body, screwed or socket weld ends, full port, lever operated, 316 SS ball and stem, filled Teflon seats, firesafe WKM 310 KF Nutron BA-301X 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 WCB), internally coated, reduced port, lever or gear (6” and larger) operated, chrome plated steel ball end stem, lubricated, reinforced Teflon seats and seals, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) KF (FA) (8”-up) Nutron Demco (F) (2”-6”) Demco (V) (8”-up) BA-302X 2” and Larger ANSI 300# RF, carbon steel body (ASTM A216 WCB), internally coated, full port, lever or gear (6” and larger) operated, chrome plated steel ball end stem, lubricated, reinforced Teflon seats and seals, trunnion mounted (4” and larger), firesafe WKM 310 (2”-6”) WKM 370 (8”-up) Grove B5 KF (F) (2”-6”) KF (FA) (8”-up) Nutron Demco (F) (2”-6”) / (V) (8”-up) Cameron
  • 46. DEPT. FACILITY ENGINEERING PAGE: 46 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION ACCEPTABLE VENDOR MODELS GLOBE GL-303SX 1 1/2” and Smaller Class 800 (2000# CWP), stainless steel body and bonnet, screwed or socket weld ends, inside screw-rising stem, 11-13% chrome plated stem and disc, bolted bonnet, stellited seat Vogt Smith Bonney Forge RP & C GL-301X 2” and Larger ANSI 300# RF, carbon steel body and bonnet (ASTM A216 WCB), internally coated, outside screw- rising stem, bolted bonnet, 410 SS stem, chrome disc and seat, gear operated 8” and larger Crane Walworth Jenkins Lunkenheimer CHECK CH-301SX 1 1/2” and Smaller Class 800 (2000# CWP), stainless steel body, steel plate cover, screwed or socket weld ends, full flow, horizontal swing, screwed cover, chrome plate or SS disc, 1” and larger body tapped and plugged 1/2” NPT Wheatley (TOM) Fig 10A Judd 22S21 Wheatley Geosource Fig 3 Eagle Series 31 Arrow-STD vlv CH-301X 2” and Larger ANSI 300# RF, carbon steel body and cover (ASTM A216 WCB), internally coated, full flow, horizontal swing, bolted cover, removable seats, all sizes tapped and plugged, ½” NPT body drain Wheatley Geosource Fig 5 Wheatley (TOM) Fig 55 Judd 22F03 Eagle Series 35 Arrow-STD vlv BUTTER- FLY BF-301SX 2” and Larger ANSI 300# RF, carbon steel (ASTM A216 WCB) (or SS upon COMPANY’S approval), lug, wafer or double flange to mate with RF flanges, lined, full flow, SS stem, bronze or iron disc, buna seat NEEDLE NE-303SX 1” and Smaller 6000 PSI @ 200°F, bar stock body (316SS), F X F threaded ends, Teflon stem seat, Delrin seat material AGCO H1VDS-44Q GAUGE GU-303SX 1/2” 6000 PSI @ 200°F, bar stock body (316 SS), one male and three female, needle port, Teflon stem seat, Delrin seat material, complete with bleeder valve and 316 SS plug AGCO M5VDS-44 with V6VKS-4 & Hex Plug
  • 47. DEPT. FACILITY ENGINEERING PAGE: 47 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 600# ANSI, RF SERVICE: Sweet process hydrocarbons, caustic, process drains and vent systems, in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE SCH 160 SCH 80 TE BE ASTM-A106 GR B, FLANGES Flange Bore to Match Pipe Wall 600# RF, SW 600# RF, WN ASTM-A105 FITTINGS 3000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105 ASTM-A234 GR WPB VALV ES GATE GA-603X GA-601X BALL BA-603X BA-601X / BA-602X PLUG N/A GLOBE GL-603X GL-601X CHECK CH-603X CH-601X NEEDLE NE-603SX N/A BUTTERFLY N/A GAUGE N/A BOLTING Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex GASKETS 600# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) PRESS./TEMP. RATING °F PSIG NOTES 1. Design conditions: 200º F, 1350 psig 2. Plugs shall be round head 3. Corrosion Allowance = 1/16” 4. 2-in valve may be threaded or flanged for drain system only -20/100 200 300 400 500 1480 1350 1315 1270 1200
  • 48. DEPT. FACILITY ENGINEERING PAGE: 48 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-603X (21– 48)mm (1/2-1 1/2)in Class 800# (2000# CWP), CS body and bonnet (ASTMA105), screwed ends, rising stem, OS&Y, 316SS stem and gate, bolted bonnet, solid wedge gate with stellited seats, graphite packing. Handwheel operated. Bonney Forge DHV / Smith Velan Vogt Walworth GA-601X (60-324)mm (2-12)in 600# ANSI, CS body and bonnet (ASTM A216 WCB), RF flanged ends, rising stem, OS&Y, bolted bonnet, 2” and larger flexible wedge gate, 316SS (stem, gate and stellited seats), graphite packing. 4” and larger removable seats. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Vogt Walworth BALL BA-603X (21-48)mm (1/2-1 1/2)in 1480 PSI @ 100 °F, CS body (ASTM A105), 316SS ball and stem, screwed ends, blow-out proof stem, reduced port, lever operated, filled teflon seats. Firesafe. AOP / KF Nutron PBV / Watts WKM BA-601X (60-324)mm (2-12)in 600# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, regular port, lever or gear operated (8”and larger), lubricated, reinforced Teflon seats and seals, trunnion mounted (8” and larger). Firesafe. AOP / Apollo Grove / KF Nutron PBV WKM BA-602X (60-324)mm (2-12)in 600# ANSI, CS body (ASTM A216 WCB), 316SS ball and stem, RF flanged ends, top entry or split body, full port, lever or gear operated (8”and larger). lubricated, reinforced Teflon seats and seals, trunnion mounted (8” and larger). Firesafe. AOP / Apollo Grove / KF Nutron PBV WKM GLOBE GL-603X (21– 48)mm (1/2-1 1/2)in Class 800# (2000# CWP), CS body and bonnet (ASTMA105), screwed ends, rising stem, OS&Y, 316SS stem and disc, bolted bonnet, stellited seats. Handwheel operated. Bonney Forge DHV / Smith Velan Vogt GLOBE GL-601X (60-324)mm (2-12)in 600# ANSI, CS body and bonnet (ASTM A216 WCB), RF flanged ends, outside screw rising stem, bolted bonnet, 410SS stem chrome plated disc and seat. Handwheel or gear operated (8” and larger). Crane DHV Powell Velan Walworth CHECK CH-603X (21– 48 )mm (1/2-1 1/2 )in Class 800# (2000# CWP), CS body and cover (ASTM A-105), screwed ends, horizontal swing, screwed cover, 316SS disc. AOP Bonney Forge DHV / KF Tom Wheatley Velan / Vogt Wheatley CH-601X (60-324)mm (2-12)in 600# ANSI, CS body and cover (ASTM A216 WCB), RF flanged ends, full flow, horizontal swing, bolted cover, 316SS disc. 4” and larger body tapped and plugged ½” NPT and removable seats. AOP / Crane DHV / KF Tom Wheatley Velan/Walworth Wheatley NEEDLE NE-603SX (21– 48 )mm (1/2-1 1/2 )in Class 6000#, SS body and cover (ASTM-A316), screwed ends, horizontal swing, screwed cover, A-316 disc.
  • 49. DEPT. FACILITY ENGINEERING PAGE: 49 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 900# ANSI, RF / RTJ SERVICE: Sour process hydrocarbons (Reinjection Water), in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 356 406 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 PIPE SCH 160 SCH 80 THD BE ASTM-A106 GR B, Galvanized ASTM-A106 GR B, Internally Coated (Note 4) FLANGES Flange Bore to Match Pipe Wall 900# RF, THD 900# RF, WN 900# RTJ, WN ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4) FITTINGS 6000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4) VALVES GATE GA-903X GA-901X BALL BA-903X BA-901X / BA-902X PLUG N/A GLOBE N/A CHECK CH-903X CH-901X NEEDLE NE-903SX N/A BUTTERFLY N/A GAUGE GU-903SX N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex GASKETS • 900# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) • Oval Ring 316 SS, R type PRESS./TEMP. RATING °F PSIG NOTES -20/100 2220 1.1. Design conditions: 250 o F, 1900 psig 200 2025 2. Plugs shall be round head 300 1970 3. Corrosion Allowance = 1/16” 400 1900 4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See spec GS-511 500 1795
  • 50. DEPT. FACILITY ENGINEERING PAGE: 50 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. TYPE SYMBOL SIZE DESCRIPTION SUGGESTED VENDOR MODELS GATE GA-903X (21-48)mm (1/2-1 1/2)in Class 1500# (3705# CWP), CS body and bonnet, (ASTM A105), threaded ends per ANSI B1.20.1, OS&Y, Trim 8, bolted bonnet, solid wedge gate, HF stellited seats. Handwheel operated. WT per API 600/602. Test per API 598 Bonney Forge DHV Smith Velan Vogt Walworth GA-901X (60-273)mm (2-10)in 900# ANSI, CS body and bonnet (ASTM A216 WCB), internally coated, RF flanged ends per ANSI B16.5, OS&Y, bolted bonnet, solid wedge gate, 316SS (stem, gate and stellited seats), enclosed stem protector. Handwheel or gear operated (4” and larger). WT per API 600/602. Test per API 598 Crane DHV Powell Velan Vogt Walworth GA-901X (324-406)mm (12-16)in 900# ANSI, CS body and bonnet (ASTM A216 WCB), internally coated, RTJ flanged ends per ANSI B16.5, OS&Y, bolted bonnet, solid wedge gate, 316SS (stem, gate and stellited seats), enclosed stem protector.Gear operated. WT per API 600/602. Test per API 598 Crane DHV Powell Velan Vogt Walworth BALL BA-903X (21-48)mm (1/2-1 1/2)in 3000# MAWP, CS body (ASTM A105), threaded ends per ANSI B1.20.1, reduced port, lever operated, 316SS ball and stem, filled teflon seats. Firesafe. Test per API 598 AOP KF Nutron PBV Watts WKM BA-901X (60-273)mm (2-10)in 900# ANSI, CS body (ASTM A216 WCB) internally coated, RF flanged ends per ANSI B16.5, reduced port, lever or gear operated (4” and larger), 316SS ball and stem, reinforced Teflon seats and seals, trunnion mounted, double block and bleed and sealant injection fittings. Firesafe. Test per API 598 AOP Cameron Grove KF Nutron PBV WKM BA-901X (324-406)mm (12-16)in 900# ANSI, CS body (ASTM A216 WCB) internally coated, RTJ flanged ends per ANSI B16.5, reduced port, gear operated, 316SS ball and stem, reinforced Teflon seats and seals, trunnion mounted, double block and bleed and sealant injection fittings. Firesafe. Test per API 598 AOP Cameron Grove KF Nutron PBV WKM
  • 51. DEPT. FACILITY ENGINEERING PAGE: 51 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. BALL BA-902X (60-273)mm (2-10)in 900# ANSI, CS body (ASTM A216 WCB), internally coated, RF flanged ends per ANSI B16.5, full port, lever or gear operated (4” and larger), 316SS ball and stem, reinforced Teflon seats and seals, trunnion mounted, double block and bleed and sealant injection fittings. Firesafe. Test per API 598 AOP Cameron Grove KF Nutron PBV WKM BA-902X (324-406)mm (12-16)in 900# ANSI, CS body (ASTM A216 WCB), internally coated, RTJ flanged ends per ANSI B16.5, full port, gear operated, 316SS ball and stem, reinforced Teflon seats and seals, trunnion mounted, double block and bleed and sealant injection fittings. Firesafe. Test per API 598 AOP Cameron Grove KF Nutron PBV WKM CHECK CH-903X (21-48)mm (1/2-1 1/2)in Class 1500# (3700# CWP), CS body (ASTM A105), steel plate cover, threaded ends per ANSI B1.20.1, horizontal swing, screwed, Trim 12. WT per API 600/602. Test per API 598 AOP Bonney Forge DHV KF Eagle series 31 Tom Wheatley Velan Vogt Wheatley CH-901X (60-273)mm (2-10)in 900# ANSI, CS body and cover (ASTM A216 WCB) internally coated, 316SS disc, RF flanged ends per ANSI B16.5, horizontal swing, bolted cover, full flow, HF stellited seats. Body drain ½” NPT (4” and larger). WT per API 6D. Test per API 598 AOP Crane DHV KF Eagle Tom Wheatley Velan Walworth Wheatley CH-901X (324-406)mm (12-16)in 900# ANSI, CS body and cover (ASTM A216 WCB) internally coated, 316SS disc, RTJ flanged ends per ANSI B16.5, horizontal swing, bolted cover, full flow, HF stellited seats. Body drain ½” NPT. WT per API 6D. Test per API 598 AOP Crane DHV KF Eagle Tom Wheatley Velan Walworth Wheatley NEEDLE NE-903SX (21-33)mm (1/2-1)in 6000 PSI @ 200 °F, 316SS bar stock body. F x F threaded ends, reinforced packing material. AGCO H1VDS-XXQ AOP KF Swagelok GAUGE GU-903SX (21-27)mm (1/2-3/4)in 6000 PSI @ 200 °F, 316SS bar stock body, one male and three female, needle port, reinforced Teflon packing material, complete with bleeder valve and 316SS hex plug. AOP AGCO M5VIS-44 Swagelok With V6VIS-44
  • 52. DEPT. FACILITY ENGINEERING PAGE: 52 of 57 DOC. TITLE: STANDARD SPECIFICATIONS FOR PIPE, VALVES, & FITTINGS REVISION: 3 DOC N0. 010-115-001-03 THIS DOCUMENT IS PROPERTY OF ANDES PETROLEUM ECUADOR LTD. AND SHOULD NOT BE STORED, REPRODUCED, MODIFIED OR DISCLOSED TO OTHERS WITHOUT PRIOR APPROVAL FROM THE COMPANY. CLASS: 1500# ANSI, RF / RTJ SERVICE: Sour process hydrocarbons (Reinjection Water), in temperature service between –29 ºC and 121 ºC SIZE (mm) 21 27 33 48 60 89 114 168 219 273 324 SIZE (in) 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE SCH160 SCH 140 THD BE ASTM-A106 GR B, Galvanized ASTM A106 GR B, Internally Coated (Note 4) FLANGES Flange Bore to Match Pipe Wall 1500# RF, THD 1500# RF, WN 1500# RTJ, WN ASTM-A105, Galvanized ASTM-A105, Internally Coated (Note 4) FITTINGS 6000# FS (Note 2) Wall Thickness to Match Pipe THD BE ASTM-A105, Galvanized ASTM-A234 GR WPB, Internally Coated (Note 4) VALVES GATE GA-1503X GA-1501X BALL BA-1503X BA-1501X / BA-1502X PLUG N/A GLOBE N/A CHECK CH-1503X CH-1501X NEEDLE NE-1503SX N/A BUTTERFLY N/A GAUGE GU-1503SX N/A BOLTING Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex GASKETS • 1500# RF, Ring 1/8”, 304SS Spiral Wound, filler material (Flexible Graphite FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR or Garlock Style RW) • Oval Ring 316 SS, R type PRESS./TEMP. RATING °F PSIG NOTES -20/100 3705 1. Design conditions: 250 o F, 2500 psig 200 3375 2. Plugs shall be round head 300 3280 3. Corrosion Allowance = 1/16” 400 3170 4. The internal coating for pipe, flanges and fittings shall be Enviroline 405 HT, See spec GS-511 500 2295