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Sutherland.Malad Audit Results Electrical.Final.17 Mar 08

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Results from Electrical Audit of Sutherland’s Malad Facility, Mumbai Presentation to Mr. K.P. Nair & Mr. Ramunni Nair Version 2 March 17, 2008
About This Report ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Audit Scope of Work ATS LDB Panel UPS SBP 3 x 60 kVA HVAC Panel UPS SBP 20 KVA DB1 DB2 DB3 DB2 DB3 DB4 DB2 DB3 DB4 DB1 DBI DB4 DG Backup DB5 500 kVA DG-1 Energy Meter Chiller Plant DB5 DB5 Sever Room Main LT Panel PFC-1 100 KVAR Chiller Distribution AMF-1 AMF-2 AMF Panels Main LT Panel APFC 250 kVA 250 kVA First Floor End to End Power Distribution System End Loads Intermediate Loads 1 1 1 1 1 1 1 1 1 1
Audit Scope of Work LTG Panel UPS SBP 3 x 40 kVA 2 x 60 kVA HVAC Panel DB1 DB2 DB3 DB2 DB3 DB4 DB2 DB3 DB4 DB1 DBI DB4 DB5 DB5 DB5 ATS DG Backup 500 kVA DG-2 Energy Meter Main LT Panel PFC-1 100 KVAR AMF-1 AMF Panels Main LT Panel APFC Second Floor End to End Power Distribution System 2 x 225 kVA Intermediate Loads End Loads 1 1 1 1 1
Reliance Power Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DG Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DG Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Load Balancing on EB and DG Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
AMF Panel Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
APFC Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Power Distribution Panels Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
UPS Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Other Loads Audit Activities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FIRST FLOOR
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Loads and their Maximum Consumption Reliance Power 500 kVA MD Total: 346.53 kVA Max Electricity Bill Unit = 1kW 3x60 kVA UPS (For Facility) 20 KVA UPS (For Server Room) AHU (AHU 33.69 kVA) LDB (For Lighting) Current: 54.89 kVA Current: 75.3 kVA Current: 6.34 kVA Current: 50.4 kVA Current: 159.6 kVA Chiller Plant (1X80, 1X60 TR)
Capacity vs. Utilization MD (Off-Peak Load) ,[object Object],[object Object],[object Object],500 kVA MD Utilization = 333/(500+125) = 53.28% Diversity Factor = 370/500 = 0.74 333 TOTAL 0.95 0.95 0.95 PF 36.62 472.8 475.5 485.4 Current (A) 2.072 N 110 233.4 B 110 231.4 Y 113 233.5 R kVA Voltage (V) 500 kVA
Capacity vs. Utilization MD (Peak Load) ,[object Object],[object Object],[object Object],500 kVA MD Utilization = 370/500 = 74% 370 TOTAL 0.94 0.95 0.93 PF 41.53 498.7 511.9 503.3 Current (A) 0.858 N 121 243.8 B 126 244.4 Y 123 243.9 R kVA Voltage (V) 225 kVA
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Capacity vs. Utilization Generator (DG-1) DG utilization = 382/500 = 76.4% ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],341 114 114 113 kW 382 TOTAL 0.90 0.89 0.89 PF 531.5 535.7 518.6 Current (A) 127 238.7 B 128 239.2 Y 127 237.8 R kVA Voltage (V) 500 kVA
Capacity vs. Utilization UPS (3 x 60 kVA Facility) ,[object Object],[object Object],[object Object],UPS Utilization = 75.3 /180 = 41.7% 75.3 TOTAL 0.85 0.86 0.87 PF 103.6 113.5 116.6 Current (A) 23.5 225.9 B 25.6 225.8 Y 26.2 223.6 R KVA Voltage (V) 3x60 kVA
Capacity vs. Utilization UPS (20 kVA Server) ,[object Object],[object Object],[object Object],UPS Utilization = 6.34 /20 = 31.7% 6.34 TOTAL 0.99 0.99 1.00 PF 8.66 7.49 10.19 Current (A) 2.08 239.2 B 1.80 240.4 Y 2.46 241.0 R KVA Voltage (V) 20 kVA
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Consumption LDB Lighting Consumption = 54.89 54.8 TOTAL 0.95 0.98 0.96 PF 75.6 80.2 76.1 Current (A) 17.7 235.2 B 19.0 236.1 Y 18.1 237.2 R kVA Voltage (V) LDB
Consumption AHU Total AHU Consumption =50.4 kVA ,[object Object],50.4 TOTAL 0.73 0.75 0.74 PF 69.1 71.8 71.3 Current (A) 16.3 236.2 B 17.0 238.1 Y 17.1 240.0 R KVA Voltage (V) 80 & 60 TR
Consumption Chiller Plant (80 and 60 TR) Chiller Plant Consumption = 159.6 kVA ,[object Object],[object Object],159.6 TOTAL 0.75 0.74 0.73 PF 232.9 240.8 238.8 Current (A) 54.6 234.0 B 57.9 236.2 Y 47.1 237.2 R KVA Voltage (V) # TR
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Potential Power Savings Electricity Bill Incentive and Penalty ,[object Object],[object Object],23,999 12,89,770 Aug 2007 Consumption at LT Meter( 500 kVA MD) (L964882 and L964883) 1 22,732 12,21,720 Oct 2007 Consumption at LT Meter( 500 kVA MD) (L964882 and L964883) 2 Peak Hour Penalty Bill Amount Bill Date Location #
Potential Power Savings MD * (MD charge/kVA/month of Rs. 300/-) x (demand difference of 100 kVA) x (12 months per year) 3,60,000 TOTAL 3,60,000 Shifting to 400 kVA MD instead of 500 kVA * 1 Capex Opex (Annual) Area of Saving #
Potential Power Savings DG ** Based on new Caterpillar 500 kVA DG set price *** (Rs. 30 per lt diesel) x (20 lts/hr difference) x (12 hrs power cut per month) x (12 months per year) 2,50,000 86,400 TOTAL 86,400 ,[object Object],[object Object],2,50,000 Use 400 kVA instead of 500 kVA ** 2 Capex Opex (Annual) Area of Saving #
Potential Power Savings UPS **** Requirement is met by 3x40 kVA (this includes 6% cushion and redundancy with 1x40KVA ) ***** For the3x60kVA and 3 x40kVA UPS Efficiency difference, 9.6 kW per hour x Rs. 4 per hr x 24 hrs x 30 days per month x 12 months per year ****** For the 60kVA and 40 kVA UPS AMC charges diffierence, Rs. 30,000 per year x 3 no of UPS ******* For the 3x60kVA and 3x40kVA UPS cooling requirements diffierence, 3.36 kW per hr x Rs. 4 per hr x 24 hrs x 30 days per month x 12 months per year 90,000 ,[object Object],[object Object],1,16,122 24,00,000 5,87,898 TOTAL 3,31,776 ,[object Object],24,00,000 Sell 3x60 kVA UPS and batteries **** 3 Capex Opex (Annual) Area of Saving #
Potential Power Savings Summary * (MD charge/kVA/month of Rs. 300/-) x (demand difference of 100 kVA) x (12 months per year) ** Based on new Caterpillar 500 kVA DG set price *** (Rs. 30 per lt diesel) x (20 lts/hr difference) x (12 hrs power cut per month) x (12 months per year) **** Requirement is met by 3x40 kVA (this includes 6% cushion and redundancy with 1x40KVA ) ***** For the3x60kVA and 3 x40kVA UPS Efficiency difference, 9.6 kW per hour x Rs. 4 per hr x 24 hrs x 30 days per month x 12 months per year ****** For the 60kVA and 40 kVA UPS AMC charges difference, Rs. 30,000 per year x 3 no of UPS ******* For the 3x60kVA and 3x40kVA UPS cooling requirements difference, 3.36 kW per hr x Rs. 4 per hr x 24 hrs x 30 days per month x 12 months per year 90,000 ,[object Object],3,60,000 Shifting to 400KVA MD in place of 500 kVA * 1 ,[object Object],1,16,122 26,50,000 9,84,298 TOTAL 3,31,776 ,[object Object],24,00,000 Sell 3x60 kVA UPS and batteries **** 3 86,400 ,[object Object],[object Object],2,50,000 Use existing 400 kVA instead of 500 kVA ** 2 Capex Opex (Annual) Area of Saving #
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Wastage Control LDB * (Rs. 5.5/unit) x (80-26)/80 x 11.6 x (24 hr/day) x (365 day/yr) = Rs. 3,77,249/yr 3,77,249 TOTAL 3,77,249 ,[object Object],Use 2x13 W lamps instead of 4x20 W 1 Capex Opex (Annual) Area of Saving #
Wastage Control Desktop ** (Rs. 5.5/unit ) x (35% x 145 kVA x 0.78 PF) x (24/day) x (365 day/year) = Rs. 19,07,205/year 19,07,205 TOTAL 19,07,205 ,[object Object],Shutdown desktops which are not in use 2 Capex Opex (Annual) Area of Saving #
Wastage Control AHU and Chiller Plant *** (Rs. 5.5/unit ) x (5% x 234 kVA x 0.78 PF) x (24 hr/day) x (365 day/yr) = Rs. 4,39,690/yr 4,39,690 TOTAL 4,39,690 ,[object Object],Install VFD to Optimize the cooling 3 Capex Opex (Annual) Area of Saving #
Wastage Control Summary * (Rs. 5.5/unit) x (80-26)/80 x 11.6 x (24 hr/day) x (365 day/yr) = Rs. 3,77,249/yr ** (Rs. 5.5/unit ) x (35% x 145 kVA x 0.78 PF) x (24/day) x (365 day/year) = Rs. 19,07,205/year *** (Rs. 5.5/unit ) x (5% x 234 kVA x 0.78 PF) x (24 hr/day) x (365 day/yr) = Rs. 4,39,690/yr 3,77,249 ,[object Object],Use 2x13 W lamps instead of 4x20 W 1 19,07,205 ,[object Object],Shutdown desktops which are not in use 2 27,24,144 TOTAL 4,39,690 ,[object Object],Install VFD to Optimize the cooling 3 Capex Opex (Annual) Area of Saving #
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Power Quality (MD Off-Peak Load) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.0% Harmonics Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) B-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.2% Harmonics Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.072v E-N voltage Impact Standard Reading Parameter
Power Quality (MD Off-Peak Load) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 72.4% Harmonics Impact Standard Reading Parameter
Power Quality (DG) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (DG) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.8% Harmonics Impact Standard Reading Parameter
Power Quality (DG) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.89 PF Impact Standard Reading Parameter
Power Quality (DG) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 2.0% Harmonics Impact Standard Reading Parameter
Power Quality (DG) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.90 PF Impact Standard Reading Parameter
Power Quality (DG) B-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.9% Harmonics Impact Standard Reading Parameter
Power Quality (DG) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.072v E-N voltage Impact Standard Reading Parameter
Power Quality (DG) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 72.4% Harmonics Impact Standard Reading Parameter
Power Quality (PFC) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PFC) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (PFC) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PFC) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.0% Harmonics Impact Standard Reading Parameter
Power Quality (PFC) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PFC) B-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.2% Harmonics Impact Standard Reading Parameter
Power Quality (MD Peak Load) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.93 PF ,[object Object],44.6 KVAR Impact Standard Reading Parameter
Power Quality (MD Peak Load) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.0% Harmonics Impact Standard Reading Parameter
Power Quality (MD Peak Load) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (MD Peak Load) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 0.7% Harmonics Impact Standard Reading Parameter
Power Quality (MD Peak Load) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.94 PF Impact Standard Reading Parameter
Power Quality (MD Peak Load) B-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 3.1% Harmonics Impact Standard Reading Parameter
Power Quality (MD Peak Load) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 0.858v E-N voltage Impact Standard Reading Parameter
Power Quality (MD Peak Load) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 65.3% Harmonics Impact Standard Reading Parameter
Power Quality (Main LDB) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.96 PF Impact Standard Reading Parameter
Power Quality (Main LDB) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.4% Harmonics Impact Standard Reading Parameter
Power Quality (Main LDB) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.98 PF Impact Standard Reading Parameter
Power Quality (Main LDB) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (Main LDB) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (Main LDB) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.3% Harmonics Impact Standard Reading Parameter
Power Quality (Main LDB) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.561v E-N voltage Impact Standard Reading Parameter
Power Quality (Main LDB) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 67.9% Harmonics Impact Standard Reading Parameter
Power Quality (PDB1) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.96 PF Impact Standard Reading Parameter
Power Quality (PDB1) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.5% Harmonics Impact Standard Reading Parameter
Power Quality (PDB1) Y-Phase: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],>0.95 0.98 PF Impact Standard Reading Parameter
Power Quality (PDB1) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (PDB1) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.84 PF Impact Standard Reading Parameter
Power Quality (PDB1) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.4% Harmonics Impact Standard Reading Parameter
Power Quality (PDB1) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.636v N-E Impact Standard Reading Parameter
Power Quality (PDB1) N-E: Voltage and Current Harmonics ,[object Object],0 19.56 N-current ,[object Object],3-5% 69.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB2) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.91 PF Impact Standard Reading Parameter
Power Quality (PDB2) R-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB2) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.89 PF Impact Standard Reading Parameter
Power Quality (PDB2) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (PDB2) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PDB2) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.5% Harmonics Impact Standard Reading Parameter
Power Quality (PDB2) N-E: Voltage, Current and Power ,[object Object],0A 10.32 N current ,[object Object],3< 2.584v NE Impact Standard Reading Parameter
Power Quality (PDB2) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 78.8% Harmonics Impact Standard Reading Parameter
Power Quality (PDB3) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PDB3) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.7% Harmonics Impact Standard Reading Parameter
Power Quality (PDB3) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.96 PF Impact Standard Reading Parameter
Power Quality (PDB3) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.3% Harmonics Impact Standard Reading Parameter
Power Quality (PDB3) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.95 PF Impact Standard Reading Parameter
Power Quality (PDB3) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB3) N-E: Voltage, Current and Power ,[object Object],0 8.84A N current ,[object Object],3< 2.698v NE Impact Standard Reading Parameter
Power Quality (PDB3) N-E: Voltage and Current Harmonics ,[object Object],3-5% 73.7 Harmonics Impact Standard Reading Parameter
Power Quality (PDB4) R-Phase: Voltage, Current and Power ,[object Object],>0.95 0.95 PF ,[object Object],Sine wave Distorted Waveform Impact Standard Reading Parameter
Power Quality (PDB 4) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 4) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.96 PF Impact Standard Reading Parameter
Power Quality (PDB 4) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.4% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 4) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.89 PF Impact Standard Reading Parameter
Power Quality (PDB 4) Y-Phase: Voltage and Current Harmonics ,[object Object],Stable Stable Waveform ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 4) N-E: Voltage, Current and Power ,[object Object],0 10.03 N current ,[object Object],3v< 2.751v NE volt Impact Standard Reading Parameter
Power Quality (PDB 4) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 70.4% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 5) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.92 PF Impact Standard Reading Parameter
Power Quality (PDB 5) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 5) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.94 PF Impact Standard Reading Parameter
Power Quality (PDB 5) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.3% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 5) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.94 PF Impact Standard Reading Parameter
Power Quality (PDB 5) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.6% Harmonics Impact Standard Reading Parameter
Power Quality (PDB 5) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],0 11.83A N current ,[object Object],3v< 2.693v NE voltage Impact Standard Reading Parameter
Power Quality (PDB 5) N-E: Voltage and Current Harmonics ,[object Object],3-5% 76.5% Harmonics Impact Standard Reading Parameter
Power Quality (PDB Kitchen) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.97 PF Impact Standard Reading Parameter
Power Quality (PDB Kitchen) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.7% Harmonics Impact Standard Reading Parameter
Power Quality (PDB Kitchen) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.98 PF Impact Standard Reading Parameter
Power Quality (PDB Kitchen) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.4% Harmonics Impact Standard Reading Parameter
Power Quality (PDB Kitchen) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 1 PF Impact Standard Reading Parameter
Power Quality (PDB Kitchen) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.8% Harmonics Impact Standard Reading Parameter
Power Quality (PDB Kitchen) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.721v NE voltage Impact Standard Reading Parameter
Power Quality (PDB Kitchen) N-E: Voltage and Current Harmonics ,[object Object],3-5% 68.4% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) R-Phase: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],>0.95 0.87 PF Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 2.7% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) Y-Phase: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],>0.95 0.86 PF Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 3.2% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) B-Phase: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],>0.95 0.85 PF Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 3.8% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) N-E: Voltage, Current and Power Waveform PF Impact Standard Reading Parameter
Power Quality (UPS 3x60 kVA) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 51.0% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 1 PF Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 0.8% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.99 PF Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.2% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.99 PF Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.3% Harmonics Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) N-E: Voltage, Current and Power ,[object Object],3v< 1.670v NE voltage Impact Standard Reading Parameter
Power Quality (UPS 20 kVA) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 77.9% Harmonics Impact Standard Reading Parameter
Power Quality (AHU) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.74 PF ,[object Object],11.6 KVAR Impact Standard Reading Parameter
Power Quality (AHU) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (AHU) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.75 PF ,[object Object],11.3 KVAR Impact Standard Reading Parameter
Power Quality (AHU) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (AHU) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.73 PF ,[object Object],11.1 KVAR Impact Standard Reading Parameter
Power Quality (AHU) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (AHU) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.182v NE voltage Impact Standard Reading Parameter
Power Quality (AHU) N-E: Voltage and Current Harmonics ,[object Object],Stable Unstable Waveform ,[object Object],3-5% 71.6% Harmonics Impact Standard Reading Parameter
Power Quality (Chiller Plant) R-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.73 PF ,[object Object],39.3 KVAR Impact Standard Reading Parameter
Power Quality (Chiller Plant) R-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.1% Harmonics Impact Standard Reading Parameter
Power Quality (Chiller Plant) Y-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.74 PF ,[object Object],39.0 KVAR Impact Standard Reading Parameter
Power Quality (Chiller Plant) Y-Phase: Voltage and Current Harmonics ,[object Object],3-5% 0.9% Harmonics Impact Standard Reading Parameter
Power Quality (Chiller Plant) B-Phase: Voltage, Current and Power ,[object Object],Stable Stable Waveform ,[object Object],>0.95 0.75 PF ,[object Object],36 KVAR Impact Standard Reading Parameter
Power Quality (Chiller Plant) B-Phase: Voltage and Current Harmonics ,[object Object],3-5% 1.2% Harmonics Impact Standard Reading Parameter
Power Quality (Chiller Plant) N-E: Voltage, Current and Power ,[object Object],Stable Unstable Waveform ,[object Object],3v< 2.163v NE voltage Impact Standard Reading Parameter
Power Quality (Chiller Plant) N-E: Voltage and Current Harmonics ,[object Object],3-5% 70.2% Harmonics Impact Standard Reading Parameter
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Facility Observations Auto Change Over Panel CT’s hanging Switches not mounted in panel Improper cabling
Facility Observations Meter Unprofessional way of jointing Switches not mounted in panel Improper Cabling
Facility Observations Electrical Room No gap between UPS and battery
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
Conclusions, Recommendations & Next Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Contd…
Conclusions, Recommendations & Next Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Sutherland.Malad Audit Results Electrical.Final.17 Mar 08

  • 1. Results from Electrical Audit of Sutherland’s Malad Facility, Mumbai Presentation to Mr. K.P. Nair & Mr. Ramunni Nair Version 2 March 17, 2008
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  • 4. Audit Scope of Work ATS LDB Panel UPS SBP 3 x 60 kVA HVAC Panel UPS SBP 20 KVA DB1 DB2 DB3 DB2 DB3 DB4 DB2 DB3 DB4 DB1 DBI DB4 DG Backup DB5 500 kVA DG-1 Energy Meter Chiller Plant DB5 DB5 Sever Room Main LT Panel PFC-1 100 KVAR Chiller Distribution AMF-1 AMF-2 AMF Panels Main LT Panel APFC 250 kVA 250 kVA First Floor End to End Power Distribution System End Loads Intermediate Loads 1 1 1 1 1 1 1 1 1 1
  • 5. Audit Scope of Work LTG Panel UPS SBP 3 x 40 kVA 2 x 60 kVA HVAC Panel DB1 DB2 DB3 DB2 DB3 DB4 DB2 DB3 DB4 DB1 DBI DB4 DB5 DB5 DB5 ATS DG Backup 500 kVA DG-2 Energy Meter Main LT Panel PFC-1 100 KVAR AMF-1 AMF Panels Main LT Panel APFC Second Floor End to End Power Distribution System 2 x 225 kVA Intermediate Loads End Loads 1 1 1 1 1
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  • 17. Loads and their Maximum Consumption Reliance Power 500 kVA MD Total: 346.53 kVA Max Electricity Bill Unit = 1kW 3x60 kVA UPS (For Facility) 20 KVA UPS (For Server Room) AHU (AHU 33.69 kVA) LDB (For Lighting) Current: 54.89 kVA Current: 75.3 kVA Current: 6.34 kVA Current: 50.4 kVA Current: 159.6 kVA Chiller Plant (1X80, 1X60 TR)
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  • 25. Consumption LDB Lighting Consumption = 54.89 54.8 TOTAL 0.95 0.98 0.96 PF 75.6 80.2 76.1 Current (A) 17.7 235.2 B 19.0 236.1 Y 18.1 237.2 R kVA Voltage (V) LDB
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  • 30. Potential Power Savings MD * (MD charge/kVA/month of Rs. 300/-) x (demand difference of 100 kVA) x (12 months per year) 3,60,000 TOTAL 3,60,000 Shifting to 400 kVA MD instead of 500 kVA * 1 Capex Opex (Annual) Area of Saving #
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  • 132. Power Quality (UPS 3x60 kVA) N-E: Voltage, Current and Power Waveform PF Impact Standard Reading Parameter
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  • 159. Facility Observations Auto Change Over Panel CT’s hanging Switches not mounted in panel Improper cabling
  • 160. Facility Observations Meter Unprofessional way of jointing Switches not mounted in panel Improper Cabling
  • 161. Facility Observations Electrical Room No gap between UPS and battery
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