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Smart Factory - App Based Quality Monitoring
- 2. © ABB Group
April 8, 2015 | Slide 2
APP Based Monitoring
Monitoring and Inspection for Manufacturing
Technology- an important aspect towards quality
assurance
Observations from feedback from all
manufacturing facilities
Almost 90 % of the checks are through visual
inspections
Need for creating an ecosystem with
Ease of monitoring/reporting
Ease of roll-out in the existing ecosystem
Minimal investment
Context and Background
- 3. © ABB Group
April 8, 2015 | Slide 3
APP Based Monitoring
Basic Concept
Manufacturing Technology
Step 1
Pre-
requisites
Moni-
toring 1
Step 2
Moni-
toring 2
Step n
Moni-
toring n
Activities involving multiple visual
checks towards quality assurance
Identify all
checks to be
done at every
step in
consultation
with an expert
Randomly select
few checks to be
done by visual
inspection and
confirmed by an
image after every
step
Store the
images as a
reference w.r.t.
the specific job
- 4. © ABB Group
April 8, 2015 | Slide 4
10:10
Process
Inspection
Quality Audit
Surprise
Audit
Welcome
to ABB
Smart
Factory
APP
- 5. © ABB Group
April 8, 2015 | Slide 5
10:10
Product Name: OCB Cabinet
Start Job
To be selected
from a drop
down menu
Process Inspection
- 6. © ABB Group
April 8, 2015 | Slide 6
10:10
Process Inspection
Job ID : OCB-C001
Created.
Start incoming
material quality check
Incoming Material
Quality Check
Completed
- 7. © ABB Group
April 8, 2015 | Slide 7
Incoming Quality Check 1:
Rust Free Surface @
location X1
00:01
Upload
Image
The checks and
locations will be
selected randomly
from multiple pre-
assigned checks
and locations
- 9. © ABB Group
April 8, 2015 | Slide 9
Incoming Quality Check 2:
Rust Free Surface @
location X2
00:04
Upload
Image
- 11. © ABB Group
April 8, 2015 | Slide 11
Incoming Quality Check 3:
No Grinding Marks @
location X3
00:04
Upload
Image
- 14. © ABB Group
April 8, 2015 | Slide 14
Check for surface finish:
@ location X1
01:55
Upload
Image
- 16. © ABB Group
April 8, 2015 | Slide 16
Check for surface finish:
@ location X2
01:58
Upload
Image
- 19. © ABB Group
April 8, 2015 | Slide 19
Check for Primer
Thickness:
@ location X2
XX:YY
Upload
Image
- 21. © ABB Group
April 8, 2015 | Slide 21
Report for Job ID
XXXXXX
Report accessible
to multiple people
in the organization
for ready
reference.