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Surapich Loykulnant

     Rubbers Lab, Polymer Research Unit
National Metal and Materials Technology Center
7 researchers and
11 assistant researchers
A unit that can provide, research and
development, technical and
knowledge and information support
as well as training of human
resource to the Thai rubber industry
and solve the problem of the lack of
technologies for the Thai rubber
product.



 www.rubbercenter.org
Research Themes


            1. Revolutionizing of
    Raw Rubber Production Processes




                        - Constant-property rubber
                        - Less-pollution process
2. Rubber Compounding for Specific
            Property Improvement




- Improve product quality
- Develop new products
3. Thermoplastic Natural Rubber
                        (TPNR)




The practice to add value to NR
and to recycle NR.
4. Dynamic Properties Technology and Finite
  Element Analysis Technology for Engineering
                 Rubber Products




These techniques can help to improve and develop the
quality of engineering rubber products.
Raw Rubber Projects




 2003 ~




            TAPS

ORL-RAT LD50:
Ammonia 12-44% = 350 mg/kg,
TAPS 95% = 1750 mg/kg
Ammonia VS TAPS

    HA/LATZ                 TAPS                   Benefits

 Obnoxious odor        Odorless latex        Personal healthcare

   Carcinogen          No carcinogen         Product assurance


Highly toxic to cell   Non-toxic to cell      Manufactured risk

       Base                Neutral         Environmentally friendly

 High corrosion        Low corrosion         Maintenance costs
Sludge
                      Washing Water
    Skim Latex

Environmentally friendly                 Rubber
                                         Scrap
processes to recover
rubber from skim latex,
waste water and sludge.
GRASS


                                                            H2SO4

             Samples                     PO        P30      PRI    Mooney
                                                                   viscosity
Our Skim Rubber                         27.0       16.5     61.2      49


Traditional Skim Rubber                 13.5       3.3      24.7      28


Source: R&D Lab – Tavorn Rubber Industry (1982) Co., Ltd.
Innovative Continuous Drying Process of
Natural Rubber by Twin-screw Extrusion
Technique

 Continuous process with a
much shorter drying time

 Cost reduction based on less
energy used

  High quality dried NR products
in accordance with STR

  Process and products offer
competitive advantage for Thai
NR industries
Rubbers Lab

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Rubbers Lab

  • 1. Surapich Loykulnant Rubbers Lab, Polymer Research Unit National Metal and Materials Technology Center
  • 2. 7 researchers and 11 assistant researchers
  • 3.
  • 4. A unit that can provide, research and development, technical and knowledge and information support as well as training of human resource to the Thai rubber industry and solve the problem of the lack of technologies for the Thai rubber product. www.rubbercenter.org
  • 5. Research Themes 1. Revolutionizing of Raw Rubber Production Processes - Constant-property rubber - Less-pollution process
  • 6. 2. Rubber Compounding for Specific Property Improvement - Improve product quality - Develop new products
  • 7. 3. Thermoplastic Natural Rubber (TPNR) The practice to add value to NR and to recycle NR.
  • 8. 4. Dynamic Properties Technology and Finite Element Analysis Technology for Engineering Rubber Products These techniques can help to improve and develop the quality of engineering rubber products.
  • 9. Raw Rubber Projects 2003 ~ TAPS ORL-RAT LD50: Ammonia 12-44% = 350 mg/kg, TAPS 95% = 1750 mg/kg
  • 10. Ammonia VS TAPS HA/LATZ TAPS Benefits Obnoxious odor Odorless latex Personal healthcare Carcinogen No carcinogen Product assurance Highly toxic to cell Non-toxic to cell Manufactured risk Base Neutral Environmentally friendly High corrosion Low corrosion Maintenance costs
  • 11. Sludge Washing Water Skim Latex Environmentally friendly Rubber Scrap processes to recover rubber from skim latex, waste water and sludge.
  • 12. GRASS H2SO4 Samples PO P30 PRI Mooney viscosity Our Skim Rubber 27.0 16.5 61.2 49 Traditional Skim Rubber 13.5 3.3 24.7 28 Source: R&D Lab – Tavorn Rubber Industry (1982) Co., Ltd.
  • 13. Innovative Continuous Drying Process of Natural Rubber by Twin-screw Extrusion Technique Continuous process with a much shorter drying time Cost reduction based on less energy used High quality dried NR products in accordance with STR Process and products offer competitive advantage for Thai NR industries