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International INTERNATIONAL Journal of Civil Engineering JOURNAL and OF Technology CIVIL (IJCIET), ENGINEERING ISSN 0976 – 6308 AND 
(Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
TECHNOLOGY (IJCIET) 
ISSN 0976 – 6308 (Print) 
ISSN 0976 – 6316(Online) 
Volume 5, Issue 10, October (2014), pp. 09-21 
© IAEME: www.iaeme.com/Ijciet.asp 
Journal Impact Factor (2014): 7.9290 (Calculated by GISI) 
www.jifactor.com 
9 
 
IJCIET 
©IAEME 
EFFECT OF NATURAL RUBBER ON THE PROPERTIES 
OF BITUMEN AND BITUMINIOUS MIXES 
D. VASAVI SWETHA 
Student (B.E. + M.E), civil engineering dept, Andhra University College of Engineering, 
Visakhapatnam, INDIA 
Dr. K. DURGA RANI 
Professor, civil engineering dept, Andhra University College of Engineering, Visakhapatnam, 
INDIA 
ABSTRACT 
In India the remnants of products of natural rubber latex are stockpiled every year often 
uncontrollable causing sever environmental and other socio economic negative impacts. The 
environmental solid waste like rubber, swim caps, gloves etc can be recycled in a better way so that 
it is helpful for the future. Many studies have been done to find other alternative material to use as 
modifiers in bitumen mixes on the improvement of its properties and highway quality. Studies still 
today mainly focused on mechanical and physical characteristics of rubberized mixtures in which 
balloon rubber is used either as alternative to natural aggregates or as additive. In this research 
Natural Rubber latex (in the form of balloons) has been used as bitumen modifier. Bitumen when 
compared to the rubberized bitumen is bit sensitive when exposed to traffic load and temperature. 
The Rubberized bitumen formed reduces permanent deformations due to overload on the road and 
thus unaffected by the changes in atmospheric temperature and improves skid resistance. Rubber 
increases resistance to flow of bitumen at higher temperature and improves the resistance to brittle 
fracture at low temperature. The upper surface layer of the pavement has been made of rubberized 
bituminous mixtures. Rheological characteristics of rubberized bitumen as well as basic properties of 
the implemented, rubberized bituminous mixture are presented. The behaviors of the two modifiers 
were investigated by comprehensive laboratory testing and evaluation. It was observed that the 
addition of natural rubber gave better overall performance in the bituminous mixes. Thus, this shows 
natural rubber may contribute toward better flexible roads in the future. The above properties 
increase the service life of rubberized roads in many cases to more than hundred percent when 
compared to that of bituminous roads. Thus modified rubber bitumen of roads will combine savings 
with safety.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
Keywords: Balloon Rubber, Remnants of Environment, Natural Rubber Latex, Pavement, Traffic, 
Rubberized Bituminous Mixture. 
10 
1. INTRODUCTION 
 
Natural rubber modified bitumen is used for the prolongation of life of state roads. The need 
to adopt rubber for the use of construction of the roads is mainly that it reduces the cost of 
construction and also recycled rubber is used as it minimizes the environment pollution. The 
utilization of recycled rubber in pavement construction sector can be a very promising and 
environmentally friendly what to eliminate the nations stock of scrap. A steady stream of huge 
volume of waste remnant or natural rubber is generated due to the continual increase in the 
production of waste generated by the population. The availability of the Natural Rubber (Latex) is 
enormous, as the rubber is a product obtained from Latex (e.g., mattresses, gloves, swim caps, 
balloons) has become part of daily life. If it is not recycled, its present disposal is either by land 
filling or by incineration. Both the processes have certain impact on the environment. 
Various studies are being carried out to improve the quality of bitumen used in bituminous 
road construction. One of the results of such studies is to use polymer-modified bitumen. Polymer 
modified bitumen is emerging as one of the important construction materials for flexible pavements. 
Use of polymers in the construction of flexible pavement is gaining importance because of the 
several reasons. The polymer modified bitumen show better properties for road construction and 
plastics waste, otherwise considered to be a pollution menace, can find its use in this process and this 
can help solving the problem of pollution. Bitumen is a useful binder for road construction. Different 
grades of bitumen like 30/40, 60/70 and 80/100 are available on the basis of their penetration values. 
The steady increase in high traffic intensity in terms of commercial vehicles and the significant 
variation in daily and seasonal temperature demand improved road characteristics. The studies on the 
thermal behavior and binding property of the Natural Rubber promoted a study on the preparation of 
Natural Rubber-bitumen blend and its properties to find the suitability of the blend for road 
construction. “The initial cost is higher by around 20 per cent, but life-cycle cost is considerably 
lesser than roads surfaced using modified bitumen”. 
1.1 Natural Rubber (Latex) 
Natural rubber is an elastomer that was originally derived from milky latex found in the sap 
of some plants. The purified form of natural rubber is the chemical polyisoprene, which can also be 
produced synthetically. Natural rubber is used extensively in many applications and products, as is 
synthetic rubber. Natural rubber is an ideal polymer for dynamic or static engineering applications. 
Natural rubber features: 
• Excellent dynamic properties with a low hysteresis loss 
• Good low temperature properties 
• Strong bonding to metal parts 
• High resistance to tear and abrasion and ease of processing 
1.2 Properties of Natural Rubber 
Natural rubber has been successfully used as an engineering material for many years. The 
following range of properties shows just how versatile of a material natural rubber has proven to be 
to engineers: 
• Natural rubber combines high tensile and tear strength with an outstanding resistance to 
fatigue.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
11 
 
• Excellent green strength and tack — has the ability to stick to itself and other materials, 
making bonded natural rubber products easier to fabricate. 
• Exhibits excellent dynamic properties with a low hysteresis which leads to low heat 
generation. 
• Adjustable hardness from very soft to very hard (ebonite). 
• Appearance and color ranges from translucent (soft) to black (hard). 
• Compounded to meet nearly any mechanical requirement. 
• The ability to be electrically insulating or fully conductive. 
• Protect, insulate and sealing properties. 
• Absorb vibration and silence noise. 
• Available in any surface roughness and shape. 
To achieve the specific properties required for a given product, raw natural rubber has to be 
compounded using ingredients such as carbon black, anti-degradants, softeners and a vulcanization 
system. 
1.3 Poly Isoprene 
One of the most well known natural polymers is polyisoprene, or natural rubber. 
Polyisoprene is diene polymer, which is a polymer made from a monomer containing two carbon-carbon 
double bonds. Like most diene polymers, it has a carbon-carbon double bond in its backbone 
chain. Polyisoprene can also be made by Ziegler-Natta polymerization. This is a rare example of a 
natural polymer that we can make almost as well as nature does. 
1.4 Environmental Concerns 
Due to it being non-biodegradable rubber is very lethal to the environment. It is one of the 
main contributions to land pollution. Besides plastic, glass, bottles, cans and other forms of litter. 
Rubber release a lot of toxins that have even lead to severe skin diseases, pollution of drinking water 
and fish being harmful to consume. If Rubber is burned it gives off chemicals into the surrounding 
air and exhibit toxicity in the environment which has several effects in life. 
1.5 Types of Bitumen Modifiers and Their Indicative Dose 
Over the years, different types of materials have been investigated as additives for bitumen 
modifications. Some of them, which are reported to have desired potential and their indicative dose 
are given in table 1.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
TABLE 1: TYPE OF ADDITIVES FOR BITUMEN MODIFICATION AND THEIR INDICATIVE 
12 
 
DOSES 
Sl. No. Types of Modifiers Examples 
Indicative Dose 
Level, per cent by wt. 
of bitumen 
1. Plastics 
Thermoplastics 
Thermosets 
Low Density 
Polyethylene(LDPE) 
Ethylene Vinyl 
Acetate (EVA) 
Ethylene Butyl 
Acrylate (EBA) 
Epoxy Resins 
3-6 
3-5 
2. Elastomers 
Natural Rubber 
Synthetic 
Elastomers 
Latex or Dry Rubber 
Powder 
Styrene Butadiene 
Styrene 
Block Copolymer 
(SBS), 
Styrene Butadiene 
Rubber (SBR) 
2-4 
3-5 
3. Reclaimed Rubbers Type Crumb Rubber 
Powder from 
discarded truck, tyres 
further improved by 
additives 
10-12 
1.6 Scope of the Study 
This study aims the utilization of polyisoprene in bitumen blend for road construction. 
Several tests are conducted on plain bitumen and bitumen blended with polyisoprene and the change 
in the properties is observed. For the present study polymer used is Polyisoprene (Natural rubber) as 
the availability of these materials is high and the preparation of blend is simple. Mix design for the 
blend is also done for marshal stability value to determine the optimum binder content level. 
The results obtained from plain bitumen are compared with those obtained from addition of 
Polyisoprene polymer. The benefits obtained with addition are analyzed. 
The experiments are done with 1%, 2%, 3%, 4%, 5%, 6% and 7% of bitumen modifier which 
on further increase from 0.5% of bitumen modifier we can get better results. 
2. TESTS ON BITUMEN 
2.1 BITUMEN 
Bitumen is a common binder used in road construction. It is principally obtained as a residual 
product in petroleum refineries after higher fractions like gas, petrol, kerosene and diesel etc. are 
removed. Indian Standard Institution (ISI) defines Bitumen as a black or dark brown non-crystalline 
soil or viscous material having adhesive properties derived from petroleum crude either by or by 
refinery process.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
13 
2.2 General Uses of Bitumen 
For Civil Engineering works 
 
• Construction of roads, runways, platforms 
• Water proofing to prevent water seepage 
• Mastic floorings for factories and warehouse 
• Canal lining to prevent erosion 
• Dump-proof courses for masonry 
• Tank foundation 
• Joint filling material for mason 
2.3 Properties of Bitumen 
The bitumen should possess the following desirable properties 
In presence of water the bitumen should not strip off from the aggregate. There has to be 
adequate affinity and adhesion between the bitumen and aggregate used in the mix. 
The viscosity of the bitumen at the time of mixing and compaction should be adequate. This 
is achieved by heating the bitumen and aggregate prior to mixing or by use cut backs or emulsions of 
suitable grade. 
The bituminous should not be highly temperature susceptible. During the hottest weather of 
the region the bitumen mix should not become too hard and brittle, causing of surface. The material 
should be durable. 
Bitumen main property that of very strong and durable adhesive that binds together a very 
wide variety of other materials without affecting their properties. Bitumen is insoluble in numerous 
organic solvents. As it is highly water proof, it can act as an effective sealant, it also resists action by 
most acids, alkalis and salts. It does not contaminate water so it can be used to line water courses. 
Bitumen given good controlled flexibility to mixtures of mineral aggregates. 
2.4 Requirements of Bitumen 
The desirable properties of bitumen depend on the mix type and construction. The general 
problems while using bitumen in paving mixes are 
1. Mixing 
2. Attainment of desired stability under adverse weather conditions. 
3. To maintain the stability under adverse weather conditions. 
4. To maintain sufficient flexibility and thus avoid cracking of bituminous surface. 
5. To have sufficient adhesion with the aggregates in the mix in the presence of water. 
2.5 Tests on Bitumen 
The various tests that have to be conducted of bitumen are 
Penetration test 
Softening point test 
Viscosity test 
Ductility test 
Flash  fire point 
2.5.1 Penetration Test 
The penetration test determines the hardness or softness of bitumen by measuring the depth 
in tenths of a millimeter to which a standard loaded needle will penetrate vertically in five seconds. 
The sample is maintained at a temperature of 25°C. The bitumen is softened to a pouring
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
consistency, stirred and poured into a container to depth of 15mm. then it is placed in a temperature 
controlled water bath for one hour.. The sample with container is taken out and the needle is 
arranged to make contact with the surface of the sample. The dial is set to zero or the initial reading 
is taken and the needle is released for 5 seconds testing at a distance of 10mm apart. The final 
reading is taken on dial gauge and mean value is reported as penetration value. 
14 
2.5.2 Softening Point Test 
 
All semi-solid state bitumen grades need sufficient fluidity before they are used for 
application with the aggregate mix and the procedure is done by heating.. A brass ring containing the 
test sample of bitumen is suspended in liquid like water of glycerin at a given temperature. A steel 
ball is placed upon the bitumen and liquid medium is then heated at a specified rate. The temperature 
at which the softened bitumen touches the metal plate placed at a specified distance below the ring is 
recorded as the softening point of particular bitumen. The apparatus and test procedure are 
standardized by ISI. It is obvious that harder grade bitumen possess higher softening point than 
softer grade bitumen. 
2.5.3 Viscosity Test 
Viscosity is defined as inverse of fluidity. High or low fluidity at mixing and compaction has 
been used to result in lower stability values. One method by which viscosity is measured is by 
determining the time taken by 50 CC of the material to flow from a cup through specified at a given 
temperature. The sample material is heated at the temperature 20°C above the specified test 
temperature and the material is allowed to cool. During this the material is continuously tirred. When 
the material reaches slightly above test temperature, the same is poured in the tar cup, until the 
leveling peg on the valve rod is just immersed. In the graduated receiver 20ml of mineral oil or one 
percent by weight solution of soft soup is poured. The receiver is placed under the orifice. When the 
sample material reaches the specified testing temperature within ±0.1°C and is maintained for 5 
minutes, the valve is opened. The stop watch is started when cylinder records 25 ml. The time is 
recorded for flow upto a mark of 75 ml. 
2.5.4 Ductility Test 
In the flexible pavement construction where bitumen films around the aggregates, this serves 
as a satisfactory binder in improving the physical interlocking of the aggregates and if it does not 
possess sufficient ductility would crack and thus provide pervious pavement surface. 
The bitumen sample is melted to a temperature of 75 to 100°C above the approximate 
softening point and poured in the casting assembly and placed on a brass plate, after a solution of 
glycerin and dextrin is applied at all surfaces of the mould exposed to bitumen. 30 to 40 minutes 
after the sample is poured the plate assembly along with the sample is placed in water bath 
maintained at 27°C for 30 minutes. The sides of mould are removed and the clips are carefully 
hooked on the machine without causing any initial strain. 2 or more specimens may be prepared in 
the mould and clipped to the machines to as to conduct the tests simultaneously. 
The pointer is set to read zero. The machine is started and the two clips are thus pulled apart 
horizontally. While the test is in operation, it is checked whether the sample is immersed in water at 
depth of at least 10 mm. The distance at which the bitumen thread of each specimen breaks, is 
recorded (in cm) to report as ductility value. 
2.5.5 Flash and Fire Point Test 
Bituminous materials leave out volatiles at high temperatures depending upon their grade. 
These volatile vapors catch fire causing a flash. The material is filled in the cup up to a filling mark. 
The lid is placed to close the cup in a closed system. All accessories including thermometer of the
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
specified range are suitably fixed. The bitumen sample is then heated. The test flame is lit and 
adjusted in such a way that the size of beed is of 4mm diameter. The heating is done at the rate of 5°- 
6°C per minute. The stirring is done at a rate of approximately 60 revolutions per minute. The test 
flame is applied at intervals depending upon the expected flash and fire points. First application is 
made atleast 17°C below the actual flash point and then at every 1° to 3°C. The stirring is 
discontinued during the application of the test flame. 
15 
3. TESTS ON BITUMINOUS MIXES 
3.1 Bituminous Mixes 
 
Bituminous concrete or asphaltic concrete is one of the highest and costliest types of flexible 
pavement layers used in the surfacing course. The desirable properties of a good bituminous mix are 
stability, durability, flexibility, skid resistance and workability. 
Stability is defined as resistance of the paving mix to deformation under load and thus it is a 
stress which causes a specified strain depending upon anticipated field conditions. 
Durability is defined as the resistance of the mix against weathering and abrasive actions. 
Tensile strain is introduced in the top layer consisting of bituminous mix when wheel loads ply over 
it. Excessive strain causes cracking or plastic failure. 
Flexibility is a property of the mix that measures the level bending strength. Skid resistance is 
defined as the resistance of the finished pavement against skidding and is a function of surface 
texture and bitumen content. Workability is the ease with which the mix can be laid and compacted 
3.2 Properties of Bituminous Mixes 
• Mix design methods should aim at determining the properties of aggregates and bituminous 
material which would give a mix having the following properties. 
• Sufficient stability to satisfy the service requirements of the pavement and the traffic 
conditions, without undue displacements. Sufficient bitumen to ensure a durable pavement by 
coating the aggregate and bonding them together and also by water-proofing the mix. 
• Sufficient voids in the compacted mix as to provide a reservoir space for a slight amount of 
additional compaction due to traffic and to avoid flushing, bleeding and loss of stability. 
• Sufficient flexibility even in the coldest season to prevent cracking due to repeated 
application of traffic loads. 
• Sufficient workability while placing and compacting the mix. 
• The mix should be the most economical one that would produce a stable, durable and skid 
resistant pavement. 
3.3 Marshalls Method of Mix Design 
In this method, the resistance to plastic deformation of cylindrical specimen of bituminous 
mixture is measured when the same is loaded at the periphery at a rate of 5cm per minute. The test is 
extensively used in routine test programmed for the paving jobs. There are two major features of the 
Marshall method of designing mixes namely, 
Density-voids analysis 
Stability-flow test 
3.3.2 Gradation of Aggregates for Bituminous Macadam Mix 
Sieve analysis is conducted on the supplied samples of 20mm, 10mm, 6mm and stone dust. 
The specifications given by morth for bituminous macadam are presented in table 2.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
16 
 
TABLE 2: GRADATION OF AGGREGATES 
S.NO SIEVE SIZE (mm) RECOMMENDED GRADATION AS PER 
%FINER (MORTH SPECIFICATION) 
1 26.5 100 
2 19 90-100 
3 13.2 56-88 
4 4.75 16-36 
5 2.36 4-19 
6 300μ 2-10 
7 75μ 0-8 
Approximately 1200g of the mixed aggregates and the filler are taken and heated to a 
temperature of 175-190°C. The bitumen is heated to a temperature of 121 to 145°C and the required 
quantity of the first trial percentage of bitumen is added to the heated aggregates and thoroughly 
mixed at desired temperature of 154-160°C. The mix is placed in a pre-heated mould and compacted 
by a rammer with 75 blows on either side at a temperature of 130-149°C(suitable heating, mixing 
and compacting temperatures are chosen depending upon the grade of bitumen). Number of blows on 
each side of marshall specimen is taken as 75. Three specimens are prepared using each trial bitumen 
content and cooled to room temperature.. The specimens are kept immersed in water in a 
thermostatically controlled water bath at 60±1°C for 30-40 minutes. The specimens are taken out one 
by one, placed in the Marshall Test head and tested to determine Marshall Stability value which is 
the maximum load in kg before failure and the flow value which is the deformation of the specimen 
in 0.25mm units up to the maximum load. The corrected Marshall Stability value of each specimen is 
determined by applying the appropriate correction factor. The optimum content for the mix design is 
found by taking the average value of the following bitumen contents found from the graphs of the 
test results. 
• Bitumen content corresponding to maximum stability 
• Bitumen content corresponding to maximum unit weight 
The Marshall Stability value, Flow value at the average value of bitumen content is checked 
with the Marshall mix design criteria/ specifications given in table 3. 
TABLE 3: SPECIFICATIONS FOR MARSHALL STABILITY TEST 
Test Property Specified value 
Marshall Stability, kg 340(minimum) 
Flow value, 0.25mm units 8 to 16 
Mix with very high Marshall Stability values and low Flow values are not desirable as the 
pavements constructed with such mix are likely to develop cracks due to heavy moving loads, if the 
pavement components permit relatively high deflection values. 
4. TEST RESULTS AND DISCUSSIONS 
The results of the above tests are presented in the following tables and figures. 
4.1 Table 4 shows the penetration values of ordinary bitumen (O.B) and bitumen mixed with natural 
rubber (N.R)
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
17 
 
TABLE 4: PENETRATION VALUES OF O.B AND POLYMER MODIFIED BITUMEN 
TEST PROPERTY O.B O.B+ 
1%N.R 
O.B+ 
2%N.R 
O.B+ 
3%N.R 
O.B+ 
4%N.R 
O.B+ 
5%N.R 
O.B+ 
5.5%N.R 
O.B+ 
6%N.R 
O.B+ 
7%N.R 
Penetration 
Value(1/10th)mm 
69 
71 
66 
61 
62 
69 
64 
65 
68 
69 
71 
67 
67 
65 
68 
62 
69 
66 
60 
66 
78 
69 
65 
73 
63 
70 
75 
72 
71 
79 
63 
76 
76 
79 
76 
78 
72 
71 
66 
73 
74 
66 
82 
74 
72 
75 
78 
69 
78 
66 
77 
79 
69 
76 
78 
74 
83 
76 
79 
78 
75 
82 
71 
72 
78 
68 
83 
79 
65 
72 
83 
74 
76 
81 
80 
84 
80 
78 
72 
84 
81 
79 
76 
79 
75 
76 
79 
71 
80 
79 
73 
77 
80 
81 
83 
81 
74 
77 
80 
80 
82 
82 
79 
76 
83 
85 
83 
82 
79 
81 
82 
73 
81 
78 
77 
81 
78 
81 
83 
75 
80 
79 
81 
79 
80 
77 
84 
86 
76 
79 
75 
76 
79 
71 
80 
79 
73 
77 
80 
81 
83 
74 
71 
81 
77 
70 
79 
71 
83 
77 
79 
67 
80 
82 
75 
78 
73 
64 
82 
71 
74 
67 
72 
73 
79 
77 
80 
77 
77 
64 
80 
72 
73 
76 
71 
64 
74 
66 
70 
79 
Average 
Value(1/10th)mm 
67 72 75 77 78 80 78.6 76 73 
After conducting the penetration value test it is observed that there is gradual increase in 
penetration value upto 5% and the value gradually decreased. This indicates that initially the bitumen 
got softened upto 5% and then it got hardened. Henceforth bitumen with 1-4% binder content is 
suitable in colder regions and from 4-7% it is suitable in warmer regions. 
4.2 Softening Point and Viscosity Results 
Table 5 shows the softening point and viscosity point results of ordinary bitumen (O.B) and 
bitumen mixed with natural rubber (N.R). 
TABLE 5: SOFTENING POINT RESULTS OF ORDINARY  POLYMER MODIFIED 
BITUMEN 
TYPE OF SAMPLE SOFTENING 
POINT VALUE(°C) 
VISCOSITY POINT 
VALUE(°C) 
Ordinary Bitumen 52 293 
Ordinary Bitumen + 1% (N.R) 48 222 
Ordinary Bitumen + 2% (N.R) 48 340 
Ordinary Bitumen + 3% (N.R) 50 418 
Ordinary Bitumen + 4% (N.R) 52 528 
Ordinary Bitumen + 5% (N.R) 55 625 
Ordinary Bitumen + 5.5% (N.R) 56 648 
Ordinary Bitumen + 6% (N.R) 58 710 
Ordinary Bitumen + 7% (N.R) 59 793 
After conducting the softening point test it is observed that the base bitumen softening point 
value is 52°C and decreases at 1% of bitumen modifier to 48°C which is not beneficial. Perhaps 1% 
Binder content values can be ruled out. As there is steady increase from 2% we can limit our study to 
2-7% of Binder content.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
18 
 
After conducting the viscosity point test it is observed that the base bitumen viscosity value is 
293 seconds and decreases at 1% of bitumen modifier which is 222 seconds and then it increases. 
This trend is also similar to softening point trend but there is steep increase upto 7%. Since it is 
softer at 1% it is ruled out and from 2-4% it is optimum criterion for determining optimum binder 
content from Marshall Stability Test. 
4.3 Ductility and Flash  Fire Test Results 
Table 6 shows the ductility value and flash  fire point results of ordinary bitumen (O.B) and 
bitumen mixed with natural rubber (N.R). 
TABLE 6: DUCTILITY RESULTS OF ORDINARY  POLYMER MODIFIED BITUMEN 
TYPE OF SAMPLE DUCTILITY 
VALUE (CM) 
FLASH 
POINT(°C) 
FIRE 
POINT(°C) 
Ordinary Bitumen 120 260 270 
Bitumen + 1% natural rubber latex 120 230 240 
Bitumen + 2% natural rubber latex 120 240 250 
Bitumen + 3% natural rubber latex 58 230 260 
Bitumen + 4% natural rubber latex 55 250 280 
Bitumen + 5% natural rubber latex 51 280 300 
Bitumen + 5.5% natural rubber latex 53 280 310 
Bitumen + 6% natural rubber latex 47 300 320 
Bitumen + 7% natural rubber latex 44 330 350 
After conducting ductility value test it is observed that the base bitumen ductility value is 
120cm. There is sudden decrease in ductility value from 2 to 3%. Then it gradually decreases and 
goes less than 50 cm at 6% and continues upto 7%. According to ISI specifications ductility values 
below 50 cm are not suitable for road construction. 
Flash  fire point test is conducted on 60/70 bitumen grade mixed with Natural Rubber 
(Latex) and graph is drawn between % of bitumen modifier added on x-axis and temperature in 
degrees on y-axis. In Flash point from 1-3% we can see steady graph and after 3% it is increasing. 
Even though from 1-3% it is decreasing it is not much lower so it is suitable for working conditions 
without causing fire hazards from safety point of view. The minimum value of flash point specified 
by ISI is 175°C for all grades of bitumen. 
4.4 Marshall Stability Test Results 
Table 7 shows the marshall stability test results are presented below. 
TABLE 7: MARSHALL STABILITY RESULTS FOR BITUMINOUS MACADAM MIX 
SAMPLE MARSHALL STABILITY 
VALUE (kg) 
FLOW VALUE (mm) 
Sample with 3.3% Ordinary 
bitumen 
601 2.88 
Sample with 3% bitumen 
containing 3% natural rubber 
589 2.8 
Sample with 3% bitumen 
containing 4% natural rubber 
616 2.9 
Sample with 3.5% bitumen 
containing 3% natural rubber 
545 3.1 
Sample with 3.5% bitumen 
containing 4% natural rubber 
528 3.3
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
For ordinary bitumen of 60/70 grade, maximum strength is obtained at 3.3%. 
19 
 
3% and 4% natural rubber is added to two percentages of bitumen levels (3%  3.5). 3.5% is 
selected because for normal 60/70 bitumen the optimum binder content is obtained at 3.3%. From 
Marshall Stability test maximum strength 616kgs is obtained for 4% natural rubber at 3% bitumen 
level. By adding 4% bitumen modifier, the bitumen content can be decreased considerably, thereby 
the cost of road construction is reduced. As 1% and 5% above binder contents are ruled out, 2%, 3% 
and 4% are taken as optimum binder content for the calculation of Stability and flow tests. 
4.7 Figures of Various Tests are Presented Below
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
20 
5. CONCLUSIONS 
 
Huge amount of scrap rubber is generated from surroundings which can totally be used for 
this purpose by reusing it and solving the problem of disposal of rubber and its waste generation. 
Penetration test at 25°C is the most commonly adopted test on bitumen to grade the material in terms 
of hardness. So, in warmer regions lower penetration grades are preferred and in colder regions 
higher penetration values are used. Since the obtained value is in between 60mm (1/10thmm) and 
80mm (1/10thmm), it can be used for both regions in pavement construction. 
Softening point test gives an idea of temperature at which the bituminous material attains a 
certain viscosity. So bitumen with higher softening point preferred in warmer place and it is also 
used to specify hard bitumen. Since the obtained value is between 50°C and 55°C, it can be preferred 
in warmer places. 
From the viscosity values, it can be concluded that resistance to flow increases with increase 
of % bitumen modifier. So, higher the duration more viscous is the material. As viscosity value is 
more, it can be used in pavement construction. 
The minimum value specified by Indian Standards Institution is 50cm, % of bitumen 
modifier more than 5.5 should not be used in pavement construction. As it is less than 50cm after 
5.5% of bitumen modifier, due to its low ductility value, the pavement may crack especially in cold 
weather. 
Flash  fire point has no significance about strength of bitumen. They are used to know the 
working temperatures of the bitumen. If the working temperatures are more than flash  fire point 
values, then fire hazards may occur. 
Since Bitumen gets soften at 1% it is ruled out and percentages above 5.5% are ruled out in 
ductility. Hence from 2-4% we can get the optimum binder content value for determining Marshall 
stability test. 
6 REFERENCES 
[1] International Journal of Engineering and Advanced Technology (IJEAT). 
ISSN: 2249-8958, Volume-2, Issue-3, February 2013 on Pavement Performance with Carbon 
Black and Natural Rubber (latex). 
[2] http://rubberboard.org.in/ManageTechnical.asp?Id=34. 
[3] Rheology of Polymer Modified Bitumen:A Comparative study of three binders and three 
binder/filler materials. 
[4] Journal on “Bitumen Scrap Rubber Seals”, Engineering Road Note No.7 (October 2003), 
Main Roads Government of Western Australia. 
[5] Indian Standard Methods for testing Tar and Bitumen, Determination of Penetration, IS: 1203 
Indian Standards Institution. 
[6] Indian Standard Methods of Testing Tar and Bitumen: Determination of Softening Point, 
IS: 1205, Indian Standards Institution. 
[7] Indian Standard Methods for Testing Tar and Bitumen: Determination of Viscosity, IS: 1206, 
Indian standards institution. 
[8] Indian Standard Methods for Testing Tar and Bitumen; Determination of Ductility, 
IS: 1203, Indian standards Institution. 
[9] Indian Standard Methods of Testing Tar and Bitumen: Determination of Flash and Fire Point, 
IS: 1209 Indian Standards Institution. 
[10] SK khanna and CEG Justo, Highway Material Testing Laboratory Manual, Nem Chand Bros; 
Rourkee. 
[11] Highway Engineering Materials by Khanna and Justo.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), 
ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 
21 
 
[12] Recommended Practice for Bituminous Penetration Macadam (Full Grout), IRC. 
[13] Indian Standard Specifications for Paving Bitumen ,IS:73-1961; Indian standards Institution 
[14] Bituminous Road Construction, Barmah Shell. 
[15] Manual for Construction and Supervision of Bituminous Works, Published by IRC on behalf 
of the Government of India; Ministry of Road Transport and Highways, New Delhi; 2001. 
[16] http://acronyms.thefreedictionary.com/Natural+Rubber+Modified+Bitumen. 
[17] http://amap.ctcandassociates.com/wp/wp-content/uploads/Ruggles.pdf. 
[18] http://www.acronymfinder.com/Natural-Rubber-Modified-Bitumen-(road-paving)- 
(NRMB).html. 
[19] http://www.vkrt.org/admin/upload/20041209R.pdf. 
[20] N.Ganesan, Bharati Raj, A.P.Shashikala and Nandini S.Nair, “Effect of Steel Fibres on the 
Strength and Behaviour of Self Compacting Rubberised Concrete”, International Journal of 
Civil Engineering  Technology (IJCIET), Volume 3, Issue 2, 2012, pp. 94 - 107, 
ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316. 
[21] M.Satyakumar, R.Satheesh Chandran and M.S. Mahesh, “Influence of Mineral Fillers on the 
Properties of Hot Mix Asphalt”, International Journal of Civil Engineering  Technology 
(IJCIET), Volume 4, Issue 5, 2013, pp. 99 - 110, ISSN Print: 0976 – 6308, ISSN Online: 
0976 – 6316. 
[22] Islam M. Abo El-Naga, “Performance of Asphalt Mixes Containing Rubber”, International 
Journal of Civil Engineering  Technology (IJCIET), Volume 5, Issue 7, 2014, pp. 7 - 16, 
ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316. 
[23] M. Venu and P. N. Rao, “Study of Rubber Aggregates in Concrete:An Experimental 
Investigation”, International Journal of Civil Engineering  Technology (IJCIET), Volume 1, 
Issue 1, 2010, pp. 15 - 26, ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316.

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Effect of natural rubber on the properties of bitumen and bituminious mixes

  • 1. International INTERNATIONAL Journal of Civil Engineering JOURNAL and OF Technology CIVIL (IJCIET), ENGINEERING ISSN 0976 – 6308 AND (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME TECHNOLOGY (IJCIET) ISSN 0976 – 6308 (Print) ISSN 0976 – 6316(Online) Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME: www.iaeme.com/Ijciet.asp Journal Impact Factor (2014): 7.9290 (Calculated by GISI) www.jifactor.com 9 IJCIET ©IAEME EFFECT OF NATURAL RUBBER ON THE PROPERTIES OF BITUMEN AND BITUMINIOUS MIXES D. VASAVI SWETHA Student (B.E. + M.E), civil engineering dept, Andhra University College of Engineering, Visakhapatnam, INDIA Dr. K. DURGA RANI Professor, civil engineering dept, Andhra University College of Engineering, Visakhapatnam, INDIA ABSTRACT In India the remnants of products of natural rubber latex are stockpiled every year often uncontrollable causing sever environmental and other socio economic negative impacts. The environmental solid waste like rubber, swim caps, gloves etc can be recycled in a better way so that it is helpful for the future. Many studies have been done to find other alternative material to use as modifiers in bitumen mixes on the improvement of its properties and highway quality. Studies still today mainly focused on mechanical and physical characteristics of rubberized mixtures in which balloon rubber is used either as alternative to natural aggregates or as additive. In this research Natural Rubber latex (in the form of balloons) has been used as bitumen modifier. Bitumen when compared to the rubberized bitumen is bit sensitive when exposed to traffic load and temperature. The Rubberized bitumen formed reduces permanent deformations due to overload on the road and thus unaffected by the changes in atmospheric temperature and improves skid resistance. Rubber increases resistance to flow of bitumen at higher temperature and improves the resistance to brittle fracture at low temperature. The upper surface layer of the pavement has been made of rubberized bituminous mixtures. Rheological characteristics of rubberized bitumen as well as basic properties of the implemented, rubberized bituminous mixture are presented. The behaviors of the two modifiers were investigated by comprehensive laboratory testing and evaluation. It was observed that the addition of natural rubber gave better overall performance in the bituminous mixes. Thus, this shows natural rubber may contribute toward better flexible roads in the future. The above properties increase the service life of rubberized roads in many cases to more than hundred percent when compared to that of bituminous roads. Thus modified rubber bitumen of roads will combine savings with safety.
  • 2. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME Keywords: Balloon Rubber, Remnants of Environment, Natural Rubber Latex, Pavement, Traffic, Rubberized Bituminous Mixture. 10 1. INTRODUCTION Natural rubber modified bitumen is used for the prolongation of life of state roads. The need to adopt rubber for the use of construction of the roads is mainly that it reduces the cost of construction and also recycled rubber is used as it minimizes the environment pollution. The utilization of recycled rubber in pavement construction sector can be a very promising and environmentally friendly what to eliminate the nations stock of scrap. A steady stream of huge volume of waste remnant or natural rubber is generated due to the continual increase in the production of waste generated by the population. The availability of the Natural Rubber (Latex) is enormous, as the rubber is a product obtained from Latex (e.g., mattresses, gloves, swim caps, balloons) has become part of daily life. If it is not recycled, its present disposal is either by land filling or by incineration. Both the processes have certain impact on the environment. Various studies are being carried out to improve the quality of bitumen used in bituminous road construction. One of the results of such studies is to use polymer-modified bitumen. Polymer modified bitumen is emerging as one of the important construction materials for flexible pavements. Use of polymers in the construction of flexible pavement is gaining importance because of the several reasons. The polymer modified bitumen show better properties for road construction and plastics waste, otherwise considered to be a pollution menace, can find its use in this process and this can help solving the problem of pollution. Bitumen is a useful binder for road construction. Different grades of bitumen like 30/40, 60/70 and 80/100 are available on the basis of their penetration values. The steady increase in high traffic intensity in terms of commercial vehicles and the significant variation in daily and seasonal temperature demand improved road characteristics. The studies on the thermal behavior and binding property of the Natural Rubber promoted a study on the preparation of Natural Rubber-bitumen blend and its properties to find the suitability of the blend for road construction. “The initial cost is higher by around 20 per cent, but life-cycle cost is considerably lesser than roads surfaced using modified bitumen”. 1.1 Natural Rubber (Latex) Natural rubber is an elastomer that was originally derived from milky latex found in the sap of some plants. The purified form of natural rubber is the chemical polyisoprene, which can also be produced synthetically. Natural rubber is used extensively in many applications and products, as is synthetic rubber. Natural rubber is an ideal polymer for dynamic or static engineering applications. Natural rubber features: • Excellent dynamic properties with a low hysteresis loss • Good low temperature properties • Strong bonding to metal parts • High resistance to tear and abrasion and ease of processing 1.2 Properties of Natural Rubber Natural rubber has been successfully used as an engineering material for many years. The following range of properties shows just how versatile of a material natural rubber has proven to be to engineers: • Natural rubber combines high tensile and tear strength with an outstanding resistance to fatigue.
  • 3. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 11 • Excellent green strength and tack — has the ability to stick to itself and other materials, making bonded natural rubber products easier to fabricate. • Exhibits excellent dynamic properties with a low hysteresis which leads to low heat generation. • Adjustable hardness from very soft to very hard (ebonite). • Appearance and color ranges from translucent (soft) to black (hard). • Compounded to meet nearly any mechanical requirement. • The ability to be electrically insulating or fully conductive. • Protect, insulate and sealing properties. • Absorb vibration and silence noise. • Available in any surface roughness and shape. To achieve the specific properties required for a given product, raw natural rubber has to be compounded using ingredients such as carbon black, anti-degradants, softeners and a vulcanization system. 1.3 Poly Isoprene One of the most well known natural polymers is polyisoprene, or natural rubber. Polyisoprene is diene polymer, which is a polymer made from a monomer containing two carbon-carbon double bonds. Like most diene polymers, it has a carbon-carbon double bond in its backbone chain. Polyisoprene can also be made by Ziegler-Natta polymerization. This is a rare example of a natural polymer that we can make almost as well as nature does. 1.4 Environmental Concerns Due to it being non-biodegradable rubber is very lethal to the environment. It is one of the main contributions to land pollution. Besides plastic, glass, bottles, cans and other forms of litter. Rubber release a lot of toxins that have even lead to severe skin diseases, pollution of drinking water and fish being harmful to consume. If Rubber is burned it gives off chemicals into the surrounding air and exhibit toxicity in the environment which has several effects in life. 1.5 Types of Bitumen Modifiers and Their Indicative Dose Over the years, different types of materials have been investigated as additives for bitumen modifications. Some of them, which are reported to have desired potential and their indicative dose are given in table 1.
  • 4. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME TABLE 1: TYPE OF ADDITIVES FOR BITUMEN MODIFICATION AND THEIR INDICATIVE 12 DOSES Sl. No. Types of Modifiers Examples Indicative Dose Level, per cent by wt. of bitumen 1. Plastics Thermoplastics Thermosets Low Density Polyethylene(LDPE) Ethylene Vinyl Acetate (EVA) Ethylene Butyl Acrylate (EBA) Epoxy Resins 3-6 3-5 2. Elastomers Natural Rubber Synthetic Elastomers Latex or Dry Rubber Powder Styrene Butadiene Styrene Block Copolymer (SBS), Styrene Butadiene Rubber (SBR) 2-4 3-5 3. Reclaimed Rubbers Type Crumb Rubber Powder from discarded truck, tyres further improved by additives 10-12 1.6 Scope of the Study This study aims the utilization of polyisoprene in bitumen blend for road construction. Several tests are conducted on plain bitumen and bitumen blended with polyisoprene and the change in the properties is observed. For the present study polymer used is Polyisoprene (Natural rubber) as the availability of these materials is high and the preparation of blend is simple. Mix design for the blend is also done for marshal stability value to determine the optimum binder content level. The results obtained from plain bitumen are compared with those obtained from addition of Polyisoprene polymer. The benefits obtained with addition are analyzed. The experiments are done with 1%, 2%, 3%, 4%, 5%, 6% and 7% of bitumen modifier which on further increase from 0.5% of bitumen modifier we can get better results. 2. TESTS ON BITUMEN 2.1 BITUMEN Bitumen is a common binder used in road construction. It is principally obtained as a residual product in petroleum refineries after higher fractions like gas, petrol, kerosene and diesel etc. are removed. Indian Standard Institution (ISI) defines Bitumen as a black or dark brown non-crystalline soil or viscous material having adhesive properties derived from petroleum crude either by or by refinery process.
  • 5. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 13 2.2 General Uses of Bitumen For Civil Engineering works • Construction of roads, runways, platforms • Water proofing to prevent water seepage • Mastic floorings for factories and warehouse • Canal lining to prevent erosion • Dump-proof courses for masonry • Tank foundation • Joint filling material for mason 2.3 Properties of Bitumen The bitumen should possess the following desirable properties In presence of water the bitumen should not strip off from the aggregate. There has to be adequate affinity and adhesion between the bitumen and aggregate used in the mix. The viscosity of the bitumen at the time of mixing and compaction should be adequate. This is achieved by heating the bitumen and aggregate prior to mixing or by use cut backs or emulsions of suitable grade. The bituminous should not be highly temperature susceptible. During the hottest weather of the region the bitumen mix should not become too hard and brittle, causing of surface. The material should be durable. Bitumen main property that of very strong and durable adhesive that binds together a very wide variety of other materials without affecting their properties. Bitumen is insoluble in numerous organic solvents. As it is highly water proof, it can act as an effective sealant, it also resists action by most acids, alkalis and salts. It does not contaminate water so it can be used to line water courses. Bitumen given good controlled flexibility to mixtures of mineral aggregates. 2.4 Requirements of Bitumen The desirable properties of bitumen depend on the mix type and construction. The general problems while using bitumen in paving mixes are 1. Mixing 2. Attainment of desired stability under adverse weather conditions. 3. To maintain the stability under adverse weather conditions. 4. To maintain sufficient flexibility and thus avoid cracking of bituminous surface. 5. To have sufficient adhesion with the aggregates in the mix in the presence of water. 2.5 Tests on Bitumen The various tests that have to be conducted of bitumen are Penetration test Softening point test Viscosity test Ductility test Flash fire point 2.5.1 Penetration Test The penetration test determines the hardness or softness of bitumen by measuring the depth in tenths of a millimeter to which a standard loaded needle will penetrate vertically in five seconds. The sample is maintained at a temperature of 25°C. The bitumen is softened to a pouring
  • 6. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME consistency, stirred and poured into a container to depth of 15mm. then it is placed in a temperature controlled water bath for one hour.. The sample with container is taken out and the needle is arranged to make contact with the surface of the sample. The dial is set to zero or the initial reading is taken and the needle is released for 5 seconds testing at a distance of 10mm apart. The final reading is taken on dial gauge and mean value is reported as penetration value. 14 2.5.2 Softening Point Test All semi-solid state bitumen grades need sufficient fluidity before they are used for application with the aggregate mix and the procedure is done by heating.. A brass ring containing the test sample of bitumen is suspended in liquid like water of glycerin at a given temperature. A steel ball is placed upon the bitumen and liquid medium is then heated at a specified rate. The temperature at which the softened bitumen touches the metal plate placed at a specified distance below the ring is recorded as the softening point of particular bitumen. The apparatus and test procedure are standardized by ISI. It is obvious that harder grade bitumen possess higher softening point than softer grade bitumen. 2.5.3 Viscosity Test Viscosity is defined as inverse of fluidity. High or low fluidity at mixing and compaction has been used to result in lower stability values. One method by which viscosity is measured is by determining the time taken by 50 CC of the material to flow from a cup through specified at a given temperature. The sample material is heated at the temperature 20°C above the specified test temperature and the material is allowed to cool. During this the material is continuously tirred. When the material reaches slightly above test temperature, the same is poured in the tar cup, until the leveling peg on the valve rod is just immersed. In the graduated receiver 20ml of mineral oil or one percent by weight solution of soft soup is poured. The receiver is placed under the orifice. When the sample material reaches the specified testing temperature within ±0.1°C and is maintained for 5 minutes, the valve is opened. The stop watch is started when cylinder records 25 ml. The time is recorded for flow upto a mark of 75 ml. 2.5.4 Ductility Test In the flexible pavement construction where bitumen films around the aggregates, this serves as a satisfactory binder in improving the physical interlocking of the aggregates and if it does not possess sufficient ductility would crack and thus provide pervious pavement surface. The bitumen sample is melted to a temperature of 75 to 100°C above the approximate softening point and poured in the casting assembly and placed on a brass plate, after a solution of glycerin and dextrin is applied at all surfaces of the mould exposed to bitumen. 30 to 40 minutes after the sample is poured the plate assembly along with the sample is placed in water bath maintained at 27°C for 30 minutes. The sides of mould are removed and the clips are carefully hooked on the machine without causing any initial strain. 2 or more specimens may be prepared in the mould and clipped to the machines to as to conduct the tests simultaneously. The pointer is set to read zero. The machine is started and the two clips are thus pulled apart horizontally. While the test is in operation, it is checked whether the sample is immersed in water at depth of at least 10 mm. The distance at which the bitumen thread of each specimen breaks, is recorded (in cm) to report as ductility value. 2.5.5 Flash and Fire Point Test Bituminous materials leave out volatiles at high temperatures depending upon their grade. These volatile vapors catch fire causing a flash. The material is filled in the cup up to a filling mark. The lid is placed to close the cup in a closed system. All accessories including thermometer of the
  • 7. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME specified range are suitably fixed. The bitumen sample is then heated. The test flame is lit and adjusted in such a way that the size of beed is of 4mm diameter. The heating is done at the rate of 5°- 6°C per minute. The stirring is done at a rate of approximately 60 revolutions per minute. The test flame is applied at intervals depending upon the expected flash and fire points. First application is made atleast 17°C below the actual flash point and then at every 1° to 3°C. The stirring is discontinued during the application of the test flame. 15 3. TESTS ON BITUMINOUS MIXES 3.1 Bituminous Mixes Bituminous concrete or asphaltic concrete is one of the highest and costliest types of flexible pavement layers used in the surfacing course. The desirable properties of a good bituminous mix are stability, durability, flexibility, skid resistance and workability. Stability is defined as resistance of the paving mix to deformation under load and thus it is a stress which causes a specified strain depending upon anticipated field conditions. Durability is defined as the resistance of the mix against weathering and abrasive actions. Tensile strain is introduced in the top layer consisting of bituminous mix when wheel loads ply over it. Excessive strain causes cracking or plastic failure. Flexibility is a property of the mix that measures the level bending strength. Skid resistance is defined as the resistance of the finished pavement against skidding and is a function of surface texture and bitumen content. Workability is the ease with which the mix can be laid and compacted 3.2 Properties of Bituminous Mixes • Mix design methods should aim at determining the properties of aggregates and bituminous material which would give a mix having the following properties. • Sufficient stability to satisfy the service requirements of the pavement and the traffic conditions, without undue displacements. Sufficient bitumen to ensure a durable pavement by coating the aggregate and bonding them together and also by water-proofing the mix. • Sufficient voids in the compacted mix as to provide a reservoir space for a slight amount of additional compaction due to traffic and to avoid flushing, bleeding and loss of stability. • Sufficient flexibility even in the coldest season to prevent cracking due to repeated application of traffic loads. • Sufficient workability while placing and compacting the mix. • The mix should be the most economical one that would produce a stable, durable and skid resistant pavement. 3.3 Marshalls Method of Mix Design In this method, the resistance to plastic deformation of cylindrical specimen of bituminous mixture is measured when the same is loaded at the periphery at a rate of 5cm per minute. The test is extensively used in routine test programmed for the paving jobs. There are two major features of the Marshall method of designing mixes namely, Density-voids analysis Stability-flow test 3.3.2 Gradation of Aggregates for Bituminous Macadam Mix Sieve analysis is conducted on the supplied samples of 20mm, 10mm, 6mm and stone dust. The specifications given by morth for bituminous macadam are presented in table 2.
  • 8. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 16 TABLE 2: GRADATION OF AGGREGATES S.NO SIEVE SIZE (mm) RECOMMENDED GRADATION AS PER %FINER (MORTH SPECIFICATION) 1 26.5 100 2 19 90-100 3 13.2 56-88 4 4.75 16-36 5 2.36 4-19 6 300μ 2-10 7 75μ 0-8 Approximately 1200g of the mixed aggregates and the filler are taken and heated to a temperature of 175-190°C. The bitumen is heated to a temperature of 121 to 145°C and the required quantity of the first trial percentage of bitumen is added to the heated aggregates and thoroughly mixed at desired temperature of 154-160°C. The mix is placed in a pre-heated mould and compacted by a rammer with 75 blows on either side at a temperature of 130-149°C(suitable heating, mixing and compacting temperatures are chosen depending upon the grade of bitumen). Number of blows on each side of marshall specimen is taken as 75. Three specimens are prepared using each trial bitumen content and cooled to room temperature.. The specimens are kept immersed in water in a thermostatically controlled water bath at 60±1°C for 30-40 minutes. The specimens are taken out one by one, placed in the Marshall Test head and tested to determine Marshall Stability value which is the maximum load in kg before failure and the flow value which is the deformation of the specimen in 0.25mm units up to the maximum load. The corrected Marshall Stability value of each specimen is determined by applying the appropriate correction factor. The optimum content for the mix design is found by taking the average value of the following bitumen contents found from the graphs of the test results. • Bitumen content corresponding to maximum stability • Bitumen content corresponding to maximum unit weight The Marshall Stability value, Flow value at the average value of bitumen content is checked with the Marshall mix design criteria/ specifications given in table 3. TABLE 3: SPECIFICATIONS FOR MARSHALL STABILITY TEST Test Property Specified value Marshall Stability, kg 340(minimum) Flow value, 0.25mm units 8 to 16 Mix with very high Marshall Stability values and low Flow values are not desirable as the pavements constructed with such mix are likely to develop cracks due to heavy moving loads, if the pavement components permit relatively high deflection values. 4. TEST RESULTS AND DISCUSSIONS The results of the above tests are presented in the following tables and figures. 4.1 Table 4 shows the penetration values of ordinary bitumen (O.B) and bitumen mixed with natural rubber (N.R)
  • 9. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 17 TABLE 4: PENETRATION VALUES OF O.B AND POLYMER MODIFIED BITUMEN TEST PROPERTY O.B O.B+ 1%N.R O.B+ 2%N.R O.B+ 3%N.R O.B+ 4%N.R O.B+ 5%N.R O.B+ 5.5%N.R O.B+ 6%N.R O.B+ 7%N.R Penetration Value(1/10th)mm 69 71 66 61 62 69 64 65 68 69 71 67 67 65 68 62 69 66 60 66 78 69 65 73 63 70 75 72 71 79 63 76 76 79 76 78 72 71 66 73 74 66 82 74 72 75 78 69 78 66 77 79 69 76 78 74 83 76 79 78 75 82 71 72 78 68 83 79 65 72 83 74 76 81 80 84 80 78 72 84 81 79 76 79 75 76 79 71 80 79 73 77 80 81 83 81 74 77 80 80 82 82 79 76 83 85 83 82 79 81 82 73 81 78 77 81 78 81 83 75 80 79 81 79 80 77 84 86 76 79 75 76 79 71 80 79 73 77 80 81 83 74 71 81 77 70 79 71 83 77 79 67 80 82 75 78 73 64 82 71 74 67 72 73 79 77 80 77 77 64 80 72 73 76 71 64 74 66 70 79 Average Value(1/10th)mm 67 72 75 77 78 80 78.6 76 73 After conducting the penetration value test it is observed that there is gradual increase in penetration value upto 5% and the value gradually decreased. This indicates that initially the bitumen got softened upto 5% and then it got hardened. Henceforth bitumen with 1-4% binder content is suitable in colder regions and from 4-7% it is suitable in warmer regions. 4.2 Softening Point and Viscosity Results Table 5 shows the softening point and viscosity point results of ordinary bitumen (O.B) and bitumen mixed with natural rubber (N.R). TABLE 5: SOFTENING POINT RESULTS OF ORDINARY POLYMER MODIFIED BITUMEN TYPE OF SAMPLE SOFTENING POINT VALUE(°C) VISCOSITY POINT VALUE(°C) Ordinary Bitumen 52 293 Ordinary Bitumen + 1% (N.R) 48 222 Ordinary Bitumen + 2% (N.R) 48 340 Ordinary Bitumen + 3% (N.R) 50 418 Ordinary Bitumen + 4% (N.R) 52 528 Ordinary Bitumen + 5% (N.R) 55 625 Ordinary Bitumen + 5.5% (N.R) 56 648 Ordinary Bitumen + 6% (N.R) 58 710 Ordinary Bitumen + 7% (N.R) 59 793 After conducting the softening point test it is observed that the base bitumen softening point value is 52°C and decreases at 1% of bitumen modifier to 48°C which is not beneficial. Perhaps 1% Binder content values can be ruled out. As there is steady increase from 2% we can limit our study to 2-7% of Binder content.
  • 10. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 18 After conducting the viscosity point test it is observed that the base bitumen viscosity value is 293 seconds and decreases at 1% of bitumen modifier which is 222 seconds and then it increases. This trend is also similar to softening point trend but there is steep increase upto 7%. Since it is softer at 1% it is ruled out and from 2-4% it is optimum criterion for determining optimum binder content from Marshall Stability Test. 4.3 Ductility and Flash Fire Test Results Table 6 shows the ductility value and flash fire point results of ordinary bitumen (O.B) and bitumen mixed with natural rubber (N.R). TABLE 6: DUCTILITY RESULTS OF ORDINARY POLYMER MODIFIED BITUMEN TYPE OF SAMPLE DUCTILITY VALUE (CM) FLASH POINT(°C) FIRE POINT(°C) Ordinary Bitumen 120 260 270 Bitumen + 1% natural rubber latex 120 230 240 Bitumen + 2% natural rubber latex 120 240 250 Bitumen + 3% natural rubber latex 58 230 260 Bitumen + 4% natural rubber latex 55 250 280 Bitumen + 5% natural rubber latex 51 280 300 Bitumen + 5.5% natural rubber latex 53 280 310 Bitumen + 6% natural rubber latex 47 300 320 Bitumen + 7% natural rubber latex 44 330 350 After conducting ductility value test it is observed that the base bitumen ductility value is 120cm. There is sudden decrease in ductility value from 2 to 3%. Then it gradually decreases and goes less than 50 cm at 6% and continues upto 7%. According to ISI specifications ductility values below 50 cm are not suitable for road construction. Flash fire point test is conducted on 60/70 bitumen grade mixed with Natural Rubber (Latex) and graph is drawn between % of bitumen modifier added on x-axis and temperature in degrees on y-axis. In Flash point from 1-3% we can see steady graph and after 3% it is increasing. Even though from 1-3% it is decreasing it is not much lower so it is suitable for working conditions without causing fire hazards from safety point of view. The minimum value of flash point specified by ISI is 175°C for all grades of bitumen. 4.4 Marshall Stability Test Results Table 7 shows the marshall stability test results are presented below. TABLE 7: MARSHALL STABILITY RESULTS FOR BITUMINOUS MACADAM MIX SAMPLE MARSHALL STABILITY VALUE (kg) FLOW VALUE (mm) Sample with 3.3% Ordinary bitumen 601 2.88 Sample with 3% bitumen containing 3% natural rubber 589 2.8 Sample with 3% bitumen containing 4% natural rubber 616 2.9 Sample with 3.5% bitumen containing 3% natural rubber 545 3.1 Sample with 3.5% bitumen containing 4% natural rubber 528 3.3
  • 11. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME For ordinary bitumen of 60/70 grade, maximum strength is obtained at 3.3%. 19 3% and 4% natural rubber is added to two percentages of bitumen levels (3% 3.5). 3.5% is selected because for normal 60/70 bitumen the optimum binder content is obtained at 3.3%. From Marshall Stability test maximum strength 616kgs is obtained for 4% natural rubber at 3% bitumen level. By adding 4% bitumen modifier, the bitumen content can be decreased considerably, thereby the cost of road construction is reduced. As 1% and 5% above binder contents are ruled out, 2%, 3% and 4% are taken as optimum binder content for the calculation of Stability and flow tests. 4.7 Figures of Various Tests are Presented Below
  • 12. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 20 5. CONCLUSIONS Huge amount of scrap rubber is generated from surroundings which can totally be used for this purpose by reusing it and solving the problem of disposal of rubber and its waste generation. Penetration test at 25°C is the most commonly adopted test on bitumen to grade the material in terms of hardness. So, in warmer regions lower penetration grades are preferred and in colder regions higher penetration values are used. Since the obtained value is in between 60mm (1/10thmm) and 80mm (1/10thmm), it can be used for both regions in pavement construction. Softening point test gives an idea of temperature at which the bituminous material attains a certain viscosity. So bitumen with higher softening point preferred in warmer place and it is also used to specify hard bitumen. Since the obtained value is between 50°C and 55°C, it can be preferred in warmer places. From the viscosity values, it can be concluded that resistance to flow increases with increase of % bitumen modifier. So, higher the duration more viscous is the material. As viscosity value is more, it can be used in pavement construction. The minimum value specified by Indian Standards Institution is 50cm, % of bitumen modifier more than 5.5 should not be used in pavement construction. As it is less than 50cm after 5.5% of bitumen modifier, due to its low ductility value, the pavement may crack especially in cold weather. Flash fire point has no significance about strength of bitumen. They are used to know the working temperatures of the bitumen. If the working temperatures are more than flash fire point values, then fire hazards may occur. Since Bitumen gets soften at 1% it is ruled out and percentages above 5.5% are ruled out in ductility. Hence from 2-4% we can get the optimum binder content value for determining Marshall stability test. 6 REFERENCES [1] International Journal of Engineering and Advanced Technology (IJEAT). ISSN: 2249-8958, Volume-2, Issue-3, February 2013 on Pavement Performance with Carbon Black and Natural Rubber (latex). [2] http://rubberboard.org.in/ManageTechnical.asp?Id=34. [3] Rheology of Polymer Modified Bitumen:A Comparative study of three binders and three binder/filler materials. [4] Journal on “Bitumen Scrap Rubber Seals”, Engineering Road Note No.7 (October 2003), Main Roads Government of Western Australia. [5] Indian Standard Methods for testing Tar and Bitumen, Determination of Penetration, IS: 1203 Indian Standards Institution. [6] Indian Standard Methods of Testing Tar and Bitumen: Determination of Softening Point, IS: 1205, Indian Standards Institution. [7] Indian Standard Methods for Testing Tar and Bitumen: Determination of Viscosity, IS: 1206, Indian standards institution. [8] Indian Standard Methods for Testing Tar and Bitumen; Determination of Ductility, IS: 1203, Indian standards Institution. [9] Indian Standard Methods of Testing Tar and Bitumen: Determination of Flash and Fire Point, IS: 1209 Indian Standards Institution. [10] SK khanna and CEG Justo, Highway Material Testing Laboratory Manual, Nem Chand Bros; Rourkee. [11] Highway Engineering Materials by Khanna and Justo.
  • 13. International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 09-21 © IAEME 21 [12] Recommended Practice for Bituminous Penetration Macadam (Full Grout), IRC. [13] Indian Standard Specifications for Paving Bitumen ,IS:73-1961; Indian standards Institution [14] Bituminous Road Construction, Barmah Shell. [15] Manual for Construction and Supervision of Bituminous Works, Published by IRC on behalf of the Government of India; Ministry of Road Transport and Highways, New Delhi; 2001. [16] http://acronyms.thefreedictionary.com/Natural+Rubber+Modified+Bitumen. [17] http://amap.ctcandassociates.com/wp/wp-content/uploads/Ruggles.pdf. [18] http://www.acronymfinder.com/Natural-Rubber-Modified-Bitumen-(road-paving)- (NRMB).html. [19] http://www.vkrt.org/admin/upload/20041209R.pdf. [20] N.Ganesan, Bharati Raj, A.P.Shashikala and Nandini S.Nair, “Effect of Steel Fibres on the Strength and Behaviour of Self Compacting Rubberised Concrete”, International Journal of Civil Engineering Technology (IJCIET), Volume 3, Issue 2, 2012, pp. 94 - 107, ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316. [21] M.Satyakumar, R.Satheesh Chandran and M.S. Mahesh, “Influence of Mineral Fillers on the Properties of Hot Mix Asphalt”, International Journal of Civil Engineering Technology (IJCIET), Volume 4, Issue 5, 2013, pp. 99 - 110, ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316. [22] Islam M. Abo El-Naga, “Performance of Asphalt Mixes Containing Rubber”, International Journal of Civil Engineering Technology (IJCIET), Volume 5, Issue 7, 2014, pp. 7 - 16, ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316. [23] M. Venu and P. N. Rao, “Study of Rubber Aggregates in Concrete:An Experimental Investigation”, International Journal of Civil Engineering Technology (IJCIET), Volume 1, Issue 1, 2010, pp. 15 - 26, ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316.