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SOLAR PANEL CHARGE
CONTROLLER FOR INDOOR ROBOT
Ngo Khac Hoang
University of Engineering and Technology
Vietnam National University, Hanoi
Supervisor – Dr. Aaron James Danner
Internship Final Presentation
Contents
Overview of project
Power charging circuit
Future work
Internship Final Presentation
1
2
3
1
• Objective – Build a power charging circuit for a lightweight INDOOR ROBOT
• Required input voltage of robot: 1.8 – 3.6 V
• 24 amorphous silicon solar cells being used
Overview
Robot from Wall – E movie Mobile Detection and Response System
(MDARS)
Internship Final Presentation 2
0 1 2 3 4 5 6 7
0
100
200
300
400
500
600
Power(µW)
Voltage (V)
256 lux
315 lux
417 lux
561 lux
631 lux
720 lux
Intensity value  256 – 720 lux
Maximum Power Point  190.464 – 600.237 μW
Overview
 With stable light intensity
• Non-linear relationship between current and voltage
• 1 Maximum Power Point (MPP)
 Solar cell parameters change when the intensity of light changes
Internship Final Presentation
3
Charge controller
Overview
Non-linear
I-V
characteristic
Track the
MPP
Current and
Voltage
Unstable
Maintain
parameters
(voltage)
Charge
Controller
Internship Final Presentation
Make useful
combinations for
charging circuit
Use a micro-
controller circuit
4
Internship Final Presentation
Power Charging Circuit
 Arranging solar cells in a useful combination to get the target output voltage
 Required conditions – maintain target voltage and maximum power
 Solution – Symmetrical combination of solar cells
n = solar panels
MPP of each: (V, I)
𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑷𝒐𝒘𝒆𝒓 = 𝒂𝑽 ∗ 𝒃𝑰 = 𝐚𝐛𝐕𝐈 = 𝐧𝐕𝐈
𝒂𝑽 = 𝑽𝒐𝒍𝒕𝒂𝒈𝒆 𝒐𝒇 𝒘𝒉𝒐𝒍𝒆 𝒔𝒚𝒔𝒕𝒆𝒎
𝒃𝑰 = 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝒐𝒇 𝒘𝒉𝒐𝒍𝒆 𝒔𝒚𝒔𝒕𝒆𝒎
5
Simplify: Divide 24 panels into (6 blocks * 4 panels)
n = 24
Power Charging Circuit
Internship Final Presentation
6
a  columns
b  rows
No. Combination
Switches
Closed
1. a = 1, b = 4 1,2,7,5,6,9
2. a = 2, b = 2 1,2,3,4,6
3. a = 4, b = 1 3, 8,4
Power Charging Circuit
𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑷𝒐𝒘𝒆𝒓 = 𝒂𝑽 ∗ 𝒃𝑰 = 𝐚𝐛𝐕𝐈 = 𝐧𝐕𝐈
3 USEFUL
SYMMETRICAL COMBINATIONS
Internship Final Presentation
1 Block = 4 solar cells
𝒏 = 𝟒 = 1 ∗ 4 = 2 ∗ 2 = 4 ∗ 1
Switch = MOSFET
7
No. Combination
Switches
Closed
1. a = 1, b = 6
1,2,5,6,9,10,11,
12,13,14
2. a = 2, b = 3
1,2,3,4,6,7,8,1
0
3. a = 3, b = 2 1,3,4,7,8,10
4. a = 6, b = 1 3,4,7,8,15
6 Blocks = 24 solar cells 𝒏 = 𝟔 = 6 ∗ 1 = 2 ∗ 3 = 3 ∗ 2 = 6 ∗ 1
4 USEFUL
SYMMETRICAL COMBINATIONS
Internship Final Presentation
8
No.
Combination of 24
panels
Combination of 6
blocks
Combination in each
block
1. (1,24) (1,6) (1,4)
2. (2,12) (2,3) (1,4)
3. (3,8) (3,2) (1,4)
4. (4,6) (1,6) (4,1)
5. (6,4) (6,1) (1,4)
6. (8,3) (2,3) (4,1)
7. (12,2) (6,1) (2,2)
8. (24,1) (6,1) (4,1)
(m*x , p*y) (m , p) (x , y)
Combination of 24 solar panels (6 Blocks)
𝒏 = 𝟐𝟒 = 1 ∗ 24 = 2 ∗ 12 = 3 ∗ 8 = 4 ∗ 6 = 6 ∗ 4 = 8 ∗ 3 = 12 ∗ 2 = 24 ∗ 1
8 USEFUL SYMMETRICAL COMBINATIONS
Internship Final Presentation
9
Internship Final Presentation
Combination of 24 solar panels (6 Blocks) with microcontroller
Microcontroller
Bit combinations
000 100
001 101
010 110
011 111
SYSTEM
24 solar panels
+
microcontroller
Vmeas
10
 A microcontroller uses 3 bits to select one of the 8 combinations.
 The bits are then used to open and close the appropriate MOSFET switches.
 Construction of real charging circuit
 Program a low power microcontroller
 Conduct test experiments to find the best symmetrical
combination
Future Work
Internship Final Presentation
11
12
Acknowledgements
 Department of Electrical and Computer Engineering,
National University of Singapore for giving me this
internship opportunity.
 Dr. Aaron James Danner for guiding me in this project.
Internship Final Presentation
Internship Final Presentation
Thank You
13

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2012 Aug - Ngo Khac Hoang - Solar panel circuit for charge controller

  • 1. SOLAR PANEL CHARGE CONTROLLER FOR INDOOR ROBOT Ngo Khac Hoang University of Engineering and Technology Vietnam National University, Hanoi Supervisor – Dr. Aaron James Danner Internship Final Presentation
  • 2. Contents Overview of project Power charging circuit Future work Internship Final Presentation 1 2 3 1
  • 3. • Objective – Build a power charging circuit for a lightweight INDOOR ROBOT • Required input voltage of robot: 1.8 – 3.6 V • 24 amorphous silicon solar cells being used Overview Robot from Wall – E movie Mobile Detection and Response System (MDARS) Internship Final Presentation 2
  • 4. 0 1 2 3 4 5 6 7 0 100 200 300 400 500 600 Power(µW) Voltage (V) 256 lux 315 lux 417 lux 561 lux 631 lux 720 lux Intensity value  256 – 720 lux Maximum Power Point  190.464 – 600.237 μW Overview  With stable light intensity • Non-linear relationship between current and voltage • 1 Maximum Power Point (MPP)  Solar cell parameters change when the intensity of light changes Internship Final Presentation 3
  • 5. Charge controller Overview Non-linear I-V characteristic Track the MPP Current and Voltage Unstable Maintain parameters (voltage) Charge Controller Internship Final Presentation Make useful combinations for charging circuit Use a micro- controller circuit 4
  • 6. Internship Final Presentation Power Charging Circuit  Arranging solar cells in a useful combination to get the target output voltage  Required conditions – maintain target voltage and maximum power  Solution – Symmetrical combination of solar cells n = solar panels MPP of each: (V, I) 𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑷𝒐𝒘𝒆𝒓 = 𝒂𝑽 ∗ 𝒃𝑰 = 𝐚𝐛𝐕𝐈 = 𝐧𝐕𝐈 𝒂𝑽 = 𝑽𝒐𝒍𝒕𝒂𝒈𝒆 𝒐𝒇 𝒘𝒉𝒐𝒍𝒆 𝒔𝒚𝒔𝒕𝒆𝒎 𝒃𝑰 = 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝒐𝒇 𝒘𝒉𝒐𝒍𝒆 𝒔𝒚𝒔𝒕𝒆𝒎 5
  • 7. Simplify: Divide 24 panels into (6 blocks * 4 panels) n = 24 Power Charging Circuit Internship Final Presentation 6
  • 8. a  columns b  rows No. Combination Switches Closed 1. a = 1, b = 4 1,2,7,5,6,9 2. a = 2, b = 2 1,2,3,4,6 3. a = 4, b = 1 3, 8,4 Power Charging Circuit 𝑴𝒂𝒙𝒊𝒎𝒖𝒎 𝑷𝒐𝒘𝒆𝒓 = 𝒂𝑽 ∗ 𝒃𝑰 = 𝐚𝐛𝐕𝐈 = 𝐧𝐕𝐈 3 USEFUL SYMMETRICAL COMBINATIONS Internship Final Presentation 1 Block = 4 solar cells 𝒏 = 𝟒 = 1 ∗ 4 = 2 ∗ 2 = 4 ∗ 1 Switch = MOSFET 7
  • 9. No. Combination Switches Closed 1. a = 1, b = 6 1,2,5,6,9,10,11, 12,13,14 2. a = 2, b = 3 1,2,3,4,6,7,8,1 0 3. a = 3, b = 2 1,3,4,7,8,10 4. a = 6, b = 1 3,4,7,8,15 6 Blocks = 24 solar cells 𝒏 = 𝟔 = 6 ∗ 1 = 2 ∗ 3 = 3 ∗ 2 = 6 ∗ 1 4 USEFUL SYMMETRICAL COMBINATIONS Internship Final Presentation 8
  • 10. No. Combination of 24 panels Combination of 6 blocks Combination in each block 1. (1,24) (1,6) (1,4) 2. (2,12) (2,3) (1,4) 3. (3,8) (3,2) (1,4) 4. (4,6) (1,6) (4,1) 5. (6,4) (6,1) (1,4) 6. (8,3) (2,3) (4,1) 7. (12,2) (6,1) (2,2) 8. (24,1) (6,1) (4,1) (m*x , p*y) (m , p) (x , y) Combination of 24 solar panels (6 Blocks) 𝒏 = 𝟐𝟒 = 1 ∗ 24 = 2 ∗ 12 = 3 ∗ 8 = 4 ∗ 6 = 6 ∗ 4 = 8 ∗ 3 = 12 ∗ 2 = 24 ∗ 1 8 USEFUL SYMMETRICAL COMBINATIONS Internship Final Presentation 9
  • 11. Internship Final Presentation Combination of 24 solar panels (6 Blocks) with microcontroller Microcontroller Bit combinations 000 100 001 101 010 110 011 111 SYSTEM 24 solar panels + microcontroller Vmeas 10  A microcontroller uses 3 bits to select one of the 8 combinations.  The bits are then used to open and close the appropriate MOSFET switches.
  • 12.  Construction of real charging circuit  Program a low power microcontroller  Conduct test experiments to find the best symmetrical combination Future Work Internship Final Presentation 11
  • 13. 12 Acknowledgements  Department of Electrical and Computer Engineering, National University of Singapore for giving me this internship opportunity.  Dr. Aaron James Danner for guiding me in this project. Internship Final Presentation