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11-10-2011




                                                              1              New building: around 750,000 DWT
                                                                             Ship repairing: around 10,000,000 DWT

                                                                             New Building: up to 50,000 DWT
                                                              2              Ship repairing: up to 150,000 DWT (Graving Dock)




                                                              3




                                                                   #1                                                                                            #2




                                                                                                 Vessels Demand
     Import of Ships and Component/Equipments                                        (Post Cabotage Principle Implementation)




                                                                             12000
Product                                                                                                       10,445
                                                                             10000
                                                                                                                                                    4,404 Units
                                                                              8000           6,041                                                   (72,90 %)
                                                                              6000

                                                                              4000

                                                                               2000

                                                                                     0



 Urgent to build infrastructure for manufacturing key components                          March 2005
                                                                                                           June 2011            Source : Ministry of Transportation
                         used in shipbuilding                                                             June 2011

Source: MOI                                                             Most of the 4,404 vessels are imported-second hand-vessels
                                                                                                                                                                 #4
                                                                   #3




                                                                                                                                                                              1
11-10-2011




    New building ships experiences (for domestic as well as                                                                                                  Structure of New Building Ship
                     international market)
         Type                          Capacity                                  Type                       Capacity                               Design &                                                                  Production
Passenger & Trailer Ferry                                                                                                                        Engineering :                                                               /Construction :
                                          18.900 GT                 Product Oil Tanker                      30.000 DWT                                                                                                       100% (domestic)
Ro-Ro                                                                                                                                          100% (domestic)
Passenger & Car ferry
                                           5.000 GT                 Chemical Tanker                         24.000 DWT                                                                                                       1. Steel Plate
Ro-Ro                                                                                                                                                                                                                        2. Electrode
Passenger Ship                             500 Pax                  LPG Carrier                              5.600 CuFt                                                                                                      3. Gas
                                                                                                                                                                                                                             4. Insulation
Semi Container Ship                       4.200 DWT                 Fire Fighting Tugboat                     4.200 HP                                                           MATERIAL                                    5. Main Switch Board
                                                                                                                                                                                                                             6. Air Conditioning
Container Ship                            1.600 TEUS                Ocean Going Tugboat                       7.500 HP                                                  65 % import             35 % domestic                7. Paint
                                                                                                                                                                                                                             8. Out Fitting, etc.
Log Carrier                               8.000 DWT                 Tuna Long Liner                            300 GT

Bulk Carrier                              50.000 DWT                Floating Dock                             5.000 TLC
                                                                                                                                                  Machinery :                         Electric & Electronic :
Dry Cargo Vessel                       18.500 DWT                   Patrol Boat                                  57 m                             • Main engine & gear box            • Main & emergency swith board
                                                                                                                                                  • Shaft & propeller                 • Navigation & radio equipment (radar,auto pilot, gyro
                                                                    Landing Platform
AHTS                                       6.000 HP                                                             105 m                             • Main generator                    • & magnetic compass, echo sounder, speed log, rai ,
                                                                    Dock (LPD)                                                                    • Boiler                            • Gps, radio comm gmdss, uhf, vhf, immarsat-c, navtex)
Accommodation                                                                                                                                     • Pump                              • Communication system (public adresor, sound power
                                           300 Pax                  Barges                                      300 FT
Barges                                                                                                                                            • Purifier                          • Tlp, fire alarm, wistle horn, electric clock)
Drilling Suction Hopper                                                                                                                           • Oil water separator               • Transformer, battery charge
                                          1.000 CuM                 Split Barge                              1.000 CuM                            • Sea water treatment               • Electric cable
Dredger
                                                                                                                                                  • Fresh water generaotr             • Ligthing
                                                                                                                                       #5         • Air condition unit                                                                              #6




                                                                                                                                             Shipbuilding               Especially for bigger scale and sizes, in term of
          • Modernize / systematize                   • Upgrade shipbuilding system
                                                                                                  • Build production system of ships             And                    capacity in order to meet big ships demand
                                                                                                    for export
            production facilities
          • Systemize HRD programs
                                                      • Expand shipbuilding capacity of
                                                        high value-added ships
                                                                                                  • Specialize in small and mid sized       Ship Repairing              (domestic as well as international market)
                                                                                                    ships
          • Localize production of parts /            • Enhance performance / quality of
                                                                                                  • Secure 60+% of self reliance on
            materials for shipbuilding                  parts / materials for shipbuilding
                                                                                                    shipbuilding equipments


                                                      •   Aframax class tanker / bulk carrier
                                                                                                                                                Ship
          • Tanker / bulk carrier / container
            ship (Handymax class)
                                                      •
                                                      •
                                                          5,000 TEU-class container ship
                                                          Small and mid sized ferry
                                                                                                  • Small and mid sized luxury ferry
                                                                                                  • High-speed cruiser                       Component
                                                                                                                                                                        For import substitution and international market
          • Small and mid sized Ro-Pax                •   Repair / refurbish small and mid        • 5,000 TEU-class container ship
                                                          sized ships

          • Import / replicate design /               • Replicate / apply design                  • Localize design of small and mid
            production technology                       technology                                  sized ships

          • Utilize / procure external
            education programs                        • Train technical manpower by in-           • Expand in-house training system
          • Train instructors by dispatching to         house instructors                         • Develop customized training
            overseas training programs                • Apply / localize training programs          programs for Indonesia
          • Establish training programs


          • Depend on outside procurement
          • Invite foreign investment / joint         • Localize equipment based on
                                                                                                  • Localize general-purpose                    Foreign Direct Investment ?                          Joint Operation ?
                                                                                                    equipment
            ventures                                    mid-level technologies (iron
                                                                                                  • Localize key components of                  Joint Venture                                         Technical Collaboration ?
          • Specialize production (import /             fittings, etc.)/ install in local ships
                                                                                                    shipbuilding equipment
            fabricate key components)
                                                                                                                                       #7                                                                                                            #8




                                                                                                                                                                                                                                                                  2

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Session3 soerjono ministry of industry

  • 1. 11-10-2011 1 New building: around 750,000 DWT Ship repairing: around 10,000,000 DWT New Building: up to 50,000 DWT 2 Ship repairing: up to 150,000 DWT (Graving Dock) 3 #1 #2 Vessels Demand Import of Ships and Component/Equipments (Post Cabotage Principle Implementation) 12000 Product 10,445 10000 4,404 Units 8000 6,041 (72,90 %) 6000 4000 2000 0 Urgent to build infrastructure for manufacturing key components March 2005 June 2011 Source : Ministry of Transportation used in shipbuilding June 2011 Source: MOI Most of the 4,404 vessels are imported-second hand-vessels #4 #3 1
  • 2. 11-10-2011 New building ships experiences (for domestic as well as Structure of New Building Ship international market) Type Capacity Type Capacity Design & Production Passenger & Trailer Ferry Engineering : /Construction : 18.900 GT Product Oil Tanker 30.000 DWT 100% (domestic) Ro-Ro 100% (domestic) Passenger & Car ferry 5.000 GT Chemical Tanker 24.000 DWT 1. Steel Plate Ro-Ro 2. Electrode Passenger Ship 500 Pax LPG Carrier 5.600 CuFt 3. Gas 4. Insulation Semi Container Ship 4.200 DWT Fire Fighting Tugboat 4.200 HP MATERIAL 5. Main Switch Board 6. Air Conditioning Container Ship 1.600 TEUS Ocean Going Tugboat 7.500 HP 65 % import 35 % domestic 7. Paint 8. Out Fitting, etc. Log Carrier 8.000 DWT Tuna Long Liner 300 GT Bulk Carrier 50.000 DWT Floating Dock 5.000 TLC Machinery : Electric & Electronic : Dry Cargo Vessel 18.500 DWT Patrol Boat 57 m • Main engine & gear box • Main & emergency swith board • Shaft & propeller • Navigation & radio equipment (radar,auto pilot, gyro Landing Platform AHTS 6.000 HP 105 m • Main generator • & magnetic compass, echo sounder, speed log, rai , Dock (LPD) • Boiler • Gps, radio comm gmdss, uhf, vhf, immarsat-c, navtex) Accommodation • Pump • Communication system (public adresor, sound power 300 Pax Barges 300 FT Barges • Purifier • Tlp, fire alarm, wistle horn, electric clock) Drilling Suction Hopper • Oil water separator • Transformer, battery charge 1.000 CuM Split Barge 1.000 CuM • Sea water treatment • Electric cable Dredger • Fresh water generaotr • Ligthing #5 • Air condition unit #6 Shipbuilding Especially for bigger scale and sizes, in term of • Modernize / systematize • Upgrade shipbuilding system • Build production system of ships And capacity in order to meet big ships demand for export production facilities • Systemize HRD programs • Expand shipbuilding capacity of high value-added ships • Specialize in small and mid sized Ship Repairing (domestic as well as international market) ships • Localize production of parts / • Enhance performance / quality of • Secure 60+% of self reliance on materials for shipbuilding parts / materials for shipbuilding shipbuilding equipments • Aframax class tanker / bulk carrier Ship • Tanker / bulk carrier / container ship (Handymax class) • • 5,000 TEU-class container ship Small and mid sized ferry • Small and mid sized luxury ferry • High-speed cruiser Component For import substitution and international market • Small and mid sized Ro-Pax • Repair / refurbish small and mid • 5,000 TEU-class container ship sized ships • Import / replicate design / • Replicate / apply design • Localize design of small and mid production technology technology sized ships • Utilize / procure external education programs • Train technical manpower by in- • Expand in-house training system • Train instructors by dispatching to house instructors • Develop customized training overseas training programs • Apply / localize training programs programs for Indonesia • Establish training programs • Depend on outside procurement • Invite foreign investment / joint • Localize equipment based on • Localize general-purpose  Foreign Direct Investment ? Joint Operation ? equipment ventures mid-level technologies (iron • Localize key components of  Joint Venture  Technical Collaboration ? • Specialize production (import / fittings, etc.)/ install in local ships shipbuilding equipment fabricate key components) #7 #8 2