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The application of potassium ferrate for sewage treatment
Jia-Qian Jianga,
*, Alex Panagoulopoulosa
, Mike Bauerb
, Pete Pearceb
a
School of Engineering (C5), University of Surrey, Guildford, Surrey GU2 7XH, UK
b
Thames Water Limited, Spencer House, Manor Farm Road, Reading, Berkshire RG2 0JN, UK
Received 6 July 2004; revised 7 May 2005; accepted 20 June 2005
Available online 22 September 2005
Abstract
The comparative performance of potassium ferrate(VI), ferric sulphate and aluminium sulphate for the removal of turbidity, chemical
oxygen demand (COD), colour (as Vis400-abs) and bacteria in sewage treatment was evaluated. For coagulation and disinfection of sewage,
potassium ferrate(VI) can remove more organic contaminants, COD and bacteria in comparison with the other two coagulants for the same
doses used. Also, potassium ferrate(VI) produces less sludge volume and removes more contaminants, which should make subsequent sludge
treatment easier.
q 2005 Elsevier Ltd. All rights reserved.
Keywords: Coagulation; Disinfection; Potassium ferrate(VI); Sewage treatment; Sludge production
1. Introduction
Environmental regulation and public health concerns
require that sewage collected from communities must be
treated to the given standards before it is returned to surface
waters or reused. Sewage contains a range of contaminants,
which are either suspended or dissolved. Based on their
characteristics, the contaminants in the sewage can be
divided into four major groups, namely, total solids (e.g.
suspended and colloidal solids), inorganic constituents
(phosphorus, nitrates and heavy metals), organic constitu-
ents (e.g. proteins, carbohydrates and oils and fats) and
microorganisms (e.g. bacteria, fungi, protozoa and viruses),
of which about two thirds are organic constituents.
Most sewage treatment works consist of screens, grid and
fat removal tanks, primary settlers, activated sludge
processes or biofiltrators and secondary clarifiers. Primary
treatment aims to enhance the removal of colloidal particles,
organic constituents and harmful microorganisms and leads
to less remaining particles and organic contaminants; this is
favourable to the subsequent biological and physico-
chemical treatment processes.
Coagulation and oxidation/disinfection are two import-
ant unit processes for water and wastewater treatment.
Coagulation destabilizes colloidal contaminants and
transfers small particles into large aggregates and adsorbs
dissolved organic materials onto the aggregates, which can
then be removed by sedimentation and filtration. Disinfec-
tion is designed to kill the harmful organisms (e.g. bacteria
and viruses) and oxidation is used to degrade various
organic contaminants.
A wide range of coagulants and oxidants/disinfectants
can be used for water and wastewater treatment. The most
common coagulants used include ferric sulphate, aluminium
sulphate, and ferric chloride, and the oxidants/disinfectants
used are chlorine, sodium hypochlorite, chlorine dioxide,
and ozone (Jiang and Lloyd, 2002). An efficient water
treatment chemical reagent should ideally be able to
disinfect microorganisms, partially degrade and oxidise
the organic and inorganic contaminants, and remove
colloidal/suspended particulate materials and heavy metals.
A potential chemical reagent that meets these criteria is a
ferrate(VI) salt (e.g. potassium ferrate), which is a very
strong oxidant; under acidic conditions, the redox potential
of ferrate(VI) ions is strongest among all oxidants/
disinfectants used for water and wastewater treatment. It
is also a coagulant; during the oxidation/disinfection
process, ferrate(VI) ions are reduced to Fe(III) ions or ferric
hydroxide, and this simultaneously generates a coagulant in
a single dosing and mixing unit process (Jiang and Lloyd,
Journal of Environmental Management 79 (2006) 215–220
www.elsevier.com/locate/jenvman
0301-4797/$ - see front matter q 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jenvman.2005.06.009
* Corresponding author. Tel.: C44 1483 686609; fax: C44 1483 450984.
E-mail address: j.jiang@surrey.ac.uk (J.-Q. Jiang).
2002). More importantly, ferrate(VI) is also an environ-
mental friendly treatment chemical, which will not produce
any harmful by-products in the treatment process. Previous
studies have shown that potassium ferrate (VI) can perform
superiorly in degrading various synthetic and natural
organic pollutants (Bartzatt and Carr, 1986; Sharma and
Bielski, 1991; Bielski et al., 1994; Norcross et al., 1997;
Gulyas, 1997; White and Franklin, 1998; Sharma, 2002;
Jiang and Wang, 2003a), inactivating harmful microorgan-
isms (Murmann and Robinson, 1974; Gilbert et al., 1976;
Schink and Waite, 1980; Kazama, 1995; Jiang and Wang,
2003b), and coagulating colloidal particles and heavy
metals (Bartzatt et al., 1992; Jiang et al., 2001; Jiang, 2003).
This paper explores the potential of using potassium
ferrate(VI) for sewage treatment. The performance of
potassium ferrate(VI) was compared with conventional
coagulants in terms of reducing the turbidity and total and
dissolved COD, the inactivation of bacteria, and the
comparative sludge production.
2. Sewage
Sewage samples were collected from a Sewage Treat-
ment Works of Thames Water, and obtained from the plant
influent prior to the primary grit chamber. Samples were
collected in high-density polyethylene (HDPE) jerricans,
which were washed and rinsed with tap water before use.
Due to the variation in sampling date and time and flow rate,
the characteristics of the sewage varied and this can be seen
in Table 1.
3. Experimental procedures for coagulation
and disinfection
Comparative performance in treating sewage with
potassium ferrate (FR) and two traditional coagulants, ferric
sulphate (FS) and aluminium sulphate (AS) was evaluated
by a standard jar test procedure. The FR was prepared in the
laboratory following a modified chlorination procedure
(Thompson et al., 1951), in which a strong alkaline
hypochlorite solution was made by the reaction of a given
amount of KMnO4, HCl and KOH, and then reacted with
ferric nitrate to form the FR. AS and FS were provided by
Merck Ltd, UK. The coagulation pH was adjusted to either 5
or 7 in the use of FR but was not adjusted when using AS
and FS. The final pH varied from 6.75 to 7.48 depending on
the coagulant doses. The selected coagulant doses ranged
from 0.07 to 0.56 mmol LK1
as either Al or Fe and this is
shown in Table 2.
Blank samples were used for all jar tests conducted,
where no coagulant was added, but the sample pH was
adjusted if it was necessary. Upon the coagulant being
dosed, the sewage sample was rapidly mixed at a speed of
400 rpm for a period of one minute and then allowed to
flocculate at a speed of 35 rpm for a period of 20 min. After
slow mixing finished, the samples were allowed to settle for
a period of 60 min.
At the end of sedimentation, 100 mL of supernatant was
withdrawn for the measurement of various quality par-
ameters, including turbidity, colour (as Vis400-abs), total
and dissolved COD and total and faecal coliforms. The
removal percentages were calculated based on the par-
ameters of the blank samples (no coagulant addition, only
pH adjustment). The pH was adjusted with the addition of
either sulphuric acid or sodium hydroxide. The procedures
for measurement of water quality parameters followed the
Standard Methods (AWWA et al., 1992).
Table 1
Characteristics of sewage (January–March 2003)
Parameter Range
pH 7.25–7.88
Turbidity (NTU) 29.4–73.3
Total suspended solids (mg LK1
) 97–303
UV254-abs (cmK1
) 0.168–0.316
Colour as Vis-abs at 400 nm (cmK1
) 0.011–0.041
Total COD (mg LK1
) 353–527
Soluble CODa
(mg LK1
) 154–194
Total Coliform (per 100 mL) 4!108
–2.2!109
Faecal Coliform (per 100 mL) 3.3!108
–2!109
a
Samples were filtered with 0.45 mm filter before the COD measurement.
Table 2
Chemical doses for sewage coagulation
AS FS FR
(mg Al LK1
) (mmol Al LK1
) (mg Fe LK1
) (mmol Fe LK1
) (mg Fe LK1
) (mmol Fe LK1
)
4 0.15 6 0.11 4 0.07
8 0.30 10 0.18 7 0.13
12 0.44 16 0.29 10 0.18
15 0.56 22 0.39 15 0.27
28 0.50 18 0.32
22 0.39
26 0.46
30 0.54
J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220216
4. Results of coagulation and disinfection
Results of coagulation and disinfection of sewage are
presented and discussed as follows. For all figures
presented, the numbers in brackets represent the values of
the sewage quality parameters of the blank samples, which
underwent the jar test including the pH adjustment but
without the coagulant addition.
Fig. 1 shows the comparative performance of turbidity
removal with three coagulants. In general, AS and FS can
remove about 80–85% of turbidity and their performance
was similar. However, over the dose range studied, FR can
achieve 85–95% turbidity removal; the advantage of using
the FR thus appears. Moreover, the superior performance of
FR has been demonstrated for colour removal as shown in
Fig. 2. FR can remove approximately 50% more colour than
AS and FS for the same doses when the chemical doses are
greater than 0.18 mmol LK1
. This is also the case when
comparing the total and dissolved COD removal (Figs. 3
and 4). Percentage removal of total COD with FR was 5–
20% more than that with FS, and 5–28% more than that with
AS for the same doses. The overall removal performance for
dissolved COD was not as good as that of total COD, but FR
still can remove 5–10% more dissolved COD than AS and
FS (Fig. 4).
The outstanding performance in reduction of COD with
ferrate(VI) is consistent with previous studies, where a range
of organic contaminants have been shown to be readily
oxidised by ferrate (VI). The organic compounds investi-
gated were alcohol (Norcross et al., 1997), carboxylic
compounds (Bielski et al., 1994), amino-acids (Sharma and
Bielski, 1991), phenol (Rush et al., 1995), organic nitrogen
compounds (Carr and Erickson, 1988), aliphatic sulphur
(Bartzatt and Carr, 1986), nitrosamines compounds (Read et
al., 1998), recalcitrant organics (Gulyas, 1997), thiourea
(Sharma et al., 1999), chlorine oxyanions (Carr and
Mclaughlin, 1988) and hydrazine compounds (Johnson and
Hornstein, 1994). All these organic contaminants could be
present in the wastewater, which is a mixture of municipal
sewage and industrial effluents. The high oxidation efficiency
of ferrate(VI) in reducing COD can be attributed to the high
redox potential; under acidic conditions, the redox potential
offerrate (VI) ions is higher than that of molecular ozone, and
ferrate(VI) possesses the strongest oxidation capacity among
all oxidants/disinfectants realistically applicable to water and
wastewater treatment (Jiang and Lloyd, 2002).
Due to its high re-dox potential, FR not only oxidises
organic matter present in sewage, but also kills bacteria that
traditional coagulants lack the power to do. This study
demonstrates that at both pH 5 and 7, FR can achieve more
than 4Klog10 bacteria inactivation, whilst AS and FS can
0
20
40
60
80
100
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Coagulant dose as Al or Fe (mmol L-1)
%Removalofcolour
(asVis-abs,400nm)
FR (0.012) AS (0.010) FS (0.010)
Fig. 2. Comparative colour removal performance with three coagulants.
0
5
10
15
20
25
30
35
40
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Coagulant dose as Al or Fe (mmol L-1)
%RemovalofsolubleCOD
FR (165ppm) AS (164ppm) FS (164ppm)
Fig. 4. Comparative dissolved COD removal performance with three
coagulant.
0
20
40
60
80
100
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Coagulant dose as Al or Fe (mmol L-1)
%Removalofturbidity
FR (33.8 NTU) AS (31.1NTU) FS (33.1 NTU)
Fig. 1. Comparative SS removal performance with three coagulants.
0
5
10
15
20
25
30
35
40
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Coagulant dose as Al or Fe (mmol L-1)
%RemovaloftotalCOD
FR (416ppm) AS (413ppm) FS (410ppm)
Fig. 3. Comparative total COD removal performance with three coagulants.
J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220 217
only achieve approximately 1Klog10 bacteria inactivation
(Table 3).
Chlorine is commonly used as a disinfectant for drinking
water and wastewater treatment. Since the discovery of
chlorinated by-products (e.g. trihalomethanes), which cause
potentially negative health effects in human beings (Rook,
1974), great efforts have been made to either minimise the
concentration of natural/synthetic organic compounds prior
to disinfection, or remove the chlorinated by-products after
disinfection. However, this will greatly increase the overall
cost of water treatment.
Alternative disinfectants (e.g. bromine, iodine, chlorine
dioxide, and ozone) have thus been considered to replace the
chlorine. However, they form a range of other by-products,
which are also considered to be toxic to some extent to the
human population and to aquatic life.
For these reasons potassium ferrate(VI) has been
investigated as an alternative to chlorine for the disinfection
of water and wastewater. The disinfecting properties of
ferrate(VI) were first observed by Murmann and Robinson
(1974) when they investigated the effectiveness of
ferrate(VI) as a disinfectant to kill two pure laboratory
cultures of bacteria (Non-recombinant Pseudomonas and
Recombinant Pseudomonas). Later, the study conducted by
Gilbert et al. (1976) showed that at pH 8.2 and a dose of
6 mg LK1
as Fe, ferrate(VI) could kill 99.9% of Escherichia
coli (E. coli) when the contact time was 7 min. Another
study using ferrate(VI) to disinfect secondary effluent
(Waite, 1979) revealed that 99.9% of total coliforms and
97% of the total viable bacteria could be removed by
ferrate(VI) at a dose of 8 mg LK1
as FeO2K
4 . Our previous
studies of using ferrate(VI) for drinking water treatment
(Jiang et al., 2001; Jiang, 2003; Jiang and Wang, 2003b)
have also confirmed that ferrate (VI) has sufficient
disinfection capability to kill E. coli. At pH 8.0, at a dose
of 6 mg LK1
as Fe(III) and a contact time of 30 min,
ferrate(VI) can achieve more than 5–6 log10 inactivation of
E. coli. To achieve the same disinfection efficiency for the
same conditions, combined chemical doses (chlorine and
ferric sulphate) were required; which were 10 mg LK1
chlorine (as Cl) plus 4 mg LK1
ferric sulphate (as Fe). The
studies also demonstrated that the disinfecting ability of
ferrate(VI) increased markedly if the water pH was
below 8.0.
5. Study of sludge production
The sludge generated from primary sedimentation and
coagulation processes has a large volume and contains a
high percentage of water, which requires an extra treatment
process to handle. Water industries wish to use a coagulant
with good treatment performance and less sludge pro-
duction and thus ease the sludge treatment process.
Comparison of the sludge production is thus useful for the
selection of coagulants.
Sludge production under the optimum operating con-
ditions was studied by the use of a cone-shaped vessel called
an Imhoff cone (Fig. 5). The optimum treatment conditions
resulting from the previous studies were selected for the
sludge production experiments and these can be seen in
Table 4.
1 L of sewage was placed in the Imhoff cone, then the
coagulant was added at the given optimum dose as shown in
Table 3
Comparative performance of bacteria inactivation (in log10 terms)
ASa
FSa
FRb
Coagulation pH 6.75–7.48 6.75–7.48 5 7
Total Coliform 0.89–1.05 0.89–1 O4 O4
Faecal Coliform 0.96–1 1–1.05 O4 O4
a
AS and FS dose required was O0.50 mmol LK1
as either Al or Fe(III).
b
FR achieved O 4 log10 bacteria inactivation at doses !0.27 mmol LK1
as Fe(III).
Table 4
The optimum conditions for sludge production experiments
Coagulant Optimum dose as Al(III) or Fe(III) pH
(mg LK1
) (mmol LK1
)
Blank 0 0 7
AS 10 0.37 7
FS 20 0.36 7
FRlow 15 0.27 7
FRhigh 20 0.36 7
Table 5
Wastewater sludge volumes
Coagulant Dose as Al(III) or
Fe(III) (mmol LK1
)
Sludge production
(in mL)
Blank 0 20
AS 0.37 40
FS 0.36 40
FRlow 0.27 30
FRhigh 0.36 35
Simhoff : unsettled
suspended solids in
the supernatant of
Imhoff cone after
sedimentation
Ssludge deposit : sludge in
the bottom of Imhoff
cone after coagulation
and sedimentation,
including sludge from
contaminants removed
and the coagulant used.
Fig. 5. Schematic representation of mass balance after chemical
coagulation.
J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220218
Table 4, and the mixture was rapidly mixed at a speed of
400 rpm for one min and then allowed to flocculate at a
speed of 35 rpm for a period of 20 min. After fast and slow
mixing, the solution was allowed to settle for a period of
60 min. The sludge volume produced was measured and is
shown in Table 5. It can be seen that a slightly lower volume
of sludge was produced with FR at a similar dose compared
with AS and FS.
The total suspended solids (SS) in both sludge deposit
and supernatant in the Imhoff cone were measured
following the standard methods (AWWA et al., 1992),
and the results were used to calculate the mass balance of
sludge production.
The components considered to contribute to the sludge
production are the contaminants in the raw sewage and the
solids produced from the coagulant. Based on the mass
balance, the contaminants removed for a given 1 L sewage
sample can be calculated using Eq. (1):
½Removed contaminantsŠ
Z SSludge deposit KSRaw KSImhoff KScoagulant (1)
where:
SSludgedeposit is the mass of the sludge in the bottom of
Imhoff cone after coagulation and sedimentation,
SRaw is the mass of suspended solids in raw sewage,
SImhoff is the mass of suspended solids remained in the
supernatant after sedimentation, and
SCoagulant is the mass of the sludge produced by adding
the coagulant.
The right part of Eq. (1) can be determined by the
measurement of suspended solids in various samples
together with a theoretical calculation to determine the
sludge produced from the coagulant used. In terms of the
previous studies (Montgomery, 1985), 1 g of Al produces
3.46 g of dry aluminium hydroxide and 1 g of Fe(III)
produces 2.1 g of ferric hydroxide. Using the established
ratio and the coagulant dosages, the coagulant sludge can be
estimated. Thus, the left part of Eq. (1), the net contaminants
removed from 1 L of sewage, can be determined. The study
results can be seen in Table 6. It is evident that FR can
remove more contaminants (e.g. organic materials as COD
or colour) and produce less wet sludge than FS and AS at an
equivalent dose; this should then make the handling of the
resulting sludge easier.
6. Conclusions
In sewage treatment, potassium ferrate(VI) can remove
50% more colour (Vis400-abs) and 30% more COD, and
inactivate 3-log10 more bacteria in comparison with AS and
FS at the same or even smaller doses (Table 7). In addition,
using ferrate(VI) produced less sludge volume, which
should then make sludge treatment easier.
Acknowledgements
The authors thank the UK Engineering and Physical
Science Research Council (EPSRC) and Thames Water that
provided a CASE studentship for A. Panagoulopoulos. The
views expressed in this paper are not necessarily represent-
ing that of Thames Water.
References
AWWA, APHA, WEF, 1992. Standard methods for the examination water
and wastewater..
Bartzatt, R., Carr, J., 1986. The kinetics of oxidation of simple aliphatic
sulfur compounds by potassium ferrate. Transition Met. Chem. 11,
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Table 6
Mass balance of sewage sludge
Coagulant and
dosagea
SS in raw sew-
age
SS in supernatant (Imhoff) Sludge deposit (Imhoff) Coagulant pro-
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Contaminants
removed
(g) (g) (mL) (g) (mL) (g) (g LK1
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AS (0.37) 0.382 0.0364 960 0.47 40 0.035 0.017
FS (0.36) 0.382 0.0204 960 0.49 40 0.042 0.046
FRlow (0.27) 0.382 0.0335 970 0.51 30 0.032 0.063
FRhigh (0.37) 0.382 0.0285 965 0.54 35 0.042 0.088
a
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.
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)
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1 1.05 O4
a
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1 s2.0-s030147970500232 x-main

  • 1. The application of potassium ferrate for sewage treatment Jia-Qian Jianga, *, Alex Panagoulopoulosa , Mike Bauerb , Pete Pearceb a School of Engineering (C5), University of Surrey, Guildford, Surrey GU2 7XH, UK b Thames Water Limited, Spencer House, Manor Farm Road, Reading, Berkshire RG2 0JN, UK Received 6 July 2004; revised 7 May 2005; accepted 20 June 2005 Available online 22 September 2005 Abstract The comparative performance of potassium ferrate(VI), ferric sulphate and aluminium sulphate for the removal of turbidity, chemical oxygen demand (COD), colour (as Vis400-abs) and bacteria in sewage treatment was evaluated. For coagulation and disinfection of sewage, potassium ferrate(VI) can remove more organic contaminants, COD and bacteria in comparison with the other two coagulants for the same doses used. Also, potassium ferrate(VI) produces less sludge volume and removes more contaminants, which should make subsequent sludge treatment easier. q 2005 Elsevier Ltd. All rights reserved. Keywords: Coagulation; Disinfection; Potassium ferrate(VI); Sewage treatment; Sludge production 1. Introduction Environmental regulation and public health concerns require that sewage collected from communities must be treated to the given standards before it is returned to surface waters or reused. Sewage contains a range of contaminants, which are either suspended or dissolved. Based on their characteristics, the contaminants in the sewage can be divided into four major groups, namely, total solids (e.g. suspended and colloidal solids), inorganic constituents (phosphorus, nitrates and heavy metals), organic constitu- ents (e.g. proteins, carbohydrates and oils and fats) and microorganisms (e.g. bacteria, fungi, protozoa and viruses), of which about two thirds are organic constituents. Most sewage treatment works consist of screens, grid and fat removal tanks, primary settlers, activated sludge processes or biofiltrators and secondary clarifiers. Primary treatment aims to enhance the removal of colloidal particles, organic constituents and harmful microorganisms and leads to less remaining particles and organic contaminants; this is favourable to the subsequent biological and physico- chemical treatment processes. Coagulation and oxidation/disinfection are two import- ant unit processes for water and wastewater treatment. Coagulation destabilizes colloidal contaminants and transfers small particles into large aggregates and adsorbs dissolved organic materials onto the aggregates, which can then be removed by sedimentation and filtration. Disinfec- tion is designed to kill the harmful organisms (e.g. bacteria and viruses) and oxidation is used to degrade various organic contaminants. A wide range of coagulants and oxidants/disinfectants can be used for water and wastewater treatment. The most common coagulants used include ferric sulphate, aluminium sulphate, and ferric chloride, and the oxidants/disinfectants used are chlorine, sodium hypochlorite, chlorine dioxide, and ozone (Jiang and Lloyd, 2002). An efficient water treatment chemical reagent should ideally be able to disinfect microorganisms, partially degrade and oxidise the organic and inorganic contaminants, and remove colloidal/suspended particulate materials and heavy metals. A potential chemical reagent that meets these criteria is a ferrate(VI) salt (e.g. potassium ferrate), which is a very strong oxidant; under acidic conditions, the redox potential of ferrate(VI) ions is strongest among all oxidants/ disinfectants used for water and wastewater treatment. It is also a coagulant; during the oxidation/disinfection process, ferrate(VI) ions are reduced to Fe(III) ions or ferric hydroxide, and this simultaneously generates a coagulant in a single dosing and mixing unit process (Jiang and Lloyd, Journal of Environmental Management 79 (2006) 215–220 www.elsevier.com/locate/jenvman 0301-4797/$ - see front matter q 2005 Elsevier Ltd. All rights reserved. doi:10.1016/j.jenvman.2005.06.009 * Corresponding author. Tel.: C44 1483 686609; fax: C44 1483 450984. E-mail address: j.jiang@surrey.ac.uk (J.-Q. Jiang).
  • 2. 2002). More importantly, ferrate(VI) is also an environ- mental friendly treatment chemical, which will not produce any harmful by-products in the treatment process. Previous studies have shown that potassium ferrate (VI) can perform superiorly in degrading various synthetic and natural organic pollutants (Bartzatt and Carr, 1986; Sharma and Bielski, 1991; Bielski et al., 1994; Norcross et al., 1997; Gulyas, 1997; White and Franklin, 1998; Sharma, 2002; Jiang and Wang, 2003a), inactivating harmful microorgan- isms (Murmann and Robinson, 1974; Gilbert et al., 1976; Schink and Waite, 1980; Kazama, 1995; Jiang and Wang, 2003b), and coagulating colloidal particles and heavy metals (Bartzatt et al., 1992; Jiang et al., 2001; Jiang, 2003). This paper explores the potential of using potassium ferrate(VI) for sewage treatment. The performance of potassium ferrate(VI) was compared with conventional coagulants in terms of reducing the turbidity and total and dissolved COD, the inactivation of bacteria, and the comparative sludge production. 2. Sewage Sewage samples were collected from a Sewage Treat- ment Works of Thames Water, and obtained from the plant influent prior to the primary grit chamber. Samples were collected in high-density polyethylene (HDPE) jerricans, which were washed and rinsed with tap water before use. Due to the variation in sampling date and time and flow rate, the characteristics of the sewage varied and this can be seen in Table 1. 3. Experimental procedures for coagulation and disinfection Comparative performance in treating sewage with potassium ferrate (FR) and two traditional coagulants, ferric sulphate (FS) and aluminium sulphate (AS) was evaluated by a standard jar test procedure. The FR was prepared in the laboratory following a modified chlorination procedure (Thompson et al., 1951), in which a strong alkaline hypochlorite solution was made by the reaction of a given amount of KMnO4, HCl and KOH, and then reacted with ferric nitrate to form the FR. AS and FS were provided by Merck Ltd, UK. The coagulation pH was adjusted to either 5 or 7 in the use of FR but was not adjusted when using AS and FS. The final pH varied from 6.75 to 7.48 depending on the coagulant doses. The selected coagulant doses ranged from 0.07 to 0.56 mmol LK1 as either Al or Fe and this is shown in Table 2. Blank samples were used for all jar tests conducted, where no coagulant was added, but the sample pH was adjusted if it was necessary. Upon the coagulant being dosed, the sewage sample was rapidly mixed at a speed of 400 rpm for a period of one minute and then allowed to flocculate at a speed of 35 rpm for a period of 20 min. After slow mixing finished, the samples were allowed to settle for a period of 60 min. At the end of sedimentation, 100 mL of supernatant was withdrawn for the measurement of various quality par- ameters, including turbidity, colour (as Vis400-abs), total and dissolved COD and total and faecal coliforms. The removal percentages were calculated based on the par- ameters of the blank samples (no coagulant addition, only pH adjustment). The pH was adjusted with the addition of either sulphuric acid or sodium hydroxide. The procedures for measurement of water quality parameters followed the Standard Methods (AWWA et al., 1992). Table 1 Characteristics of sewage (January–March 2003) Parameter Range pH 7.25–7.88 Turbidity (NTU) 29.4–73.3 Total suspended solids (mg LK1 ) 97–303 UV254-abs (cmK1 ) 0.168–0.316 Colour as Vis-abs at 400 nm (cmK1 ) 0.011–0.041 Total COD (mg LK1 ) 353–527 Soluble CODa (mg LK1 ) 154–194 Total Coliform (per 100 mL) 4!108 –2.2!109 Faecal Coliform (per 100 mL) 3.3!108 –2!109 a Samples were filtered with 0.45 mm filter before the COD measurement. Table 2 Chemical doses for sewage coagulation AS FS FR (mg Al LK1 ) (mmol Al LK1 ) (mg Fe LK1 ) (mmol Fe LK1 ) (mg Fe LK1 ) (mmol Fe LK1 ) 4 0.15 6 0.11 4 0.07 8 0.30 10 0.18 7 0.13 12 0.44 16 0.29 10 0.18 15 0.56 22 0.39 15 0.27 28 0.50 18 0.32 22 0.39 26 0.46 30 0.54 J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220216
  • 3. 4. Results of coagulation and disinfection Results of coagulation and disinfection of sewage are presented and discussed as follows. For all figures presented, the numbers in brackets represent the values of the sewage quality parameters of the blank samples, which underwent the jar test including the pH adjustment but without the coagulant addition. Fig. 1 shows the comparative performance of turbidity removal with three coagulants. In general, AS and FS can remove about 80–85% of turbidity and their performance was similar. However, over the dose range studied, FR can achieve 85–95% turbidity removal; the advantage of using the FR thus appears. Moreover, the superior performance of FR has been demonstrated for colour removal as shown in Fig. 2. FR can remove approximately 50% more colour than AS and FS for the same doses when the chemical doses are greater than 0.18 mmol LK1 . This is also the case when comparing the total and dissolved COD removal (Figs. 3 and 4). Percentage removal of total COD with FR was 5– 20% more than that with FS, and 5–28% more than that with AS for the same doses. The overall removal performance for dissolved COD was not as good as that of total COD, but FR still can remove 5–10% more dissolved COD than AS and FS (Fig. 4). The outstanding performance in reduction of COD with ferrate(VI) is consistent with previous studies, where a range of organic contaminants have been shown to be readily oxidised by ferrate (VI). The organic compounds investi- gated were alcohol (Norcross et al., 1997), carboxylic compounds (Bielski et al., 1994), amino-acids (Sharma and Bielski, 1991), phenol (Rush et al., 1995), organic nitrogen compounds (Carr and Erickson, 1988), aliphatic sulphur (Bartzatt and Carr, 1986), nitrosamines compounds (Read et al., 1998), recalcitrant organics (Gulyas, 1997), thiourea (Sharma et al., 1999), chlorine oxyanions (Carr and Mclaughlin, 1988) and hydrazine compounds (Johnson and Hornstein, 1994). All these organic contaminants could be present in the wastewater, which is a mixture of municipal sewage and industrial effluents. The high oxidation efficiency of ferrate(VI) in reducing COD can be attributed to the high redox potential; under acidic conditions, the redox potential offerrate (VI) ions is higher than that of molecular ozone, and ferrate(VI) possesses the strongest oxidation capacity among all oxidants/disinfectants realistically applicable to water and wastewater treatment (Jiang and Lloyd, 2002). Due to its high re-dox potential, FR not only oxidises organic matter present in sewage, but also kills bacteria that traditional coagulants lack the power to do. This study demonstrates that at both pH 5 and 7, FR can achieve more than 4Klog10 bacteria inactivation, whilst AS and FS can 0 20 40 60 80 100 0.00 0.10 0.20 0.30 0.40 0.50 0.60 Coagulant dose as Al or Fe (mmol L-1) %Removalofcolour (asVis-abs,400nm) FR (0.012) AS (0.010) FS (0.010) Fig. 2. Comparative colour removal performance with three coagulants. 0 5 10 15 20 25 30 35 40 0.00 0.10 0.20 0.30 0.40 0.50 0.60 Coagulant dose as Al or Fe (mmol L-1) %RemovalofsolubleCOD FR (165ppm) AS (164ppm) FS (164ppm) Fig. 4. Comparative dissolved COD removal performance with three coagulant. 0 20 40 60 80 100 0.00 0.10 0.20 0.30 0.40 0.50 0.60 Coagulant dose as Al or Fe (mmol L-1) %Removalofturbidity FR (33.8 NTU) AS (31.1NTU) FS (33.1 NTU) Fig. 1. Comparative SS removal performance with three coagulants. 0 5 10 15 20 25 30 35 40 0.00 0.10 0.20 0.30 0.40 0.50 0.60 Coagulant dose as Al or Fe (mmol L-1) %RemovaloftotalCOD FR (416ppm) AS (413ppm) FS (410ppm) Fig. 3. Comparative total COD removal performance with three coagulants. J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220 217
  • 4. only achieve approximately 1Klog10 bacteria inactivation (Table 3). Chlorine is commonly used as a disinfectant for drinking water and wastewater treatment. Since the discovery of chlorinated by-products (e.g. trihalomethanes), which cause potentially negative health effects in human beings (Rook, 1974), great efforts have been made to either minimise the concentration of natural/synthetic organic compounds prior to disinfection, or remove the chlorinated by-products after disinfection. However, this will greatly increase the overall cost of water treatment. Alternative disinfectants (e.g. bromine, iodine, chlorine dioxide, and ozone) have thus been considered to replace the chlorine. However, they form a range of other by-products, which are also considered to be toxic to some extent to the human population and to aquatic life. For these reasons potassium ferrate(VI) has been investigated as an alternative to chlorine for the disinfection of water and wastewater. The disinfecting properties of ferrate(VI) were first observed by Murmann and Robinson (1974) when they investigated the effectiveness of ferrate(VI) as a disinfectant to kill two pure laboratory cultures of bacteria (Non-recombinant Pseudomonas and Recombinant Pseudomonas). Later, the study conducted by Gilbert et al. (1976) showed that at pH 8.2 and a dose of 6 mg LK1 as Fe, ferrate(VI) could kill 99.9% of Escherichia coli (E. coli) when the contact time was 7 min. Another study using ferrate(VI) to disinfect secondary effluent (Waite, 1979) revealed that 99.9% of total coliforms and 97% of the total viable bacteria could be removed by ferrate(VI) at a dose of 8 mg LK1 as FeO2K 4 . Our previous studies of using ferrate(VI) for drinking water treatment (Jiang et al., 2001; Jiang, 2003; Jiang and Wang, 2003b) have also confirmed that ferrate (VI) has sufficient disinfection capability to kill E. coli. At pH 8.0, at a dose of 6 mg LK1 as Fe(III) and a contact time of 30 min, ferrate(VI) can achieve more than 5–6 log10 inactivation of E. coli. To achieve the same disinfection efficiency for the same conditions, combined chemical doses (chlorine and ferric sulphate) were required; which were 10 mg LK1 chlorine (as Cl) plus 4 mg LK1 ferric sulphate (as Fe). The studies also demonstrated that the disinfecting ability of ferrate(VI) increased markedly if the water pH was below 8.0. 5. Study of sludge production The sludge generated from primary sedimentation and coagulation processes has a large volume and contains a high percentage of water, which requires an extra treatment process to handle. Water industries wish to use a coagulant with good treatment performance and less sludge pro- duction and thus ease the sludge treatment process. Comparison of the sludge production is thus useful for the selection of coagulants. Sludge production under the optimum operating con- ditions was studied by the use of a cone-shaped vessel called an Imhoff cone (Fig. 5). The optimum treatment conditions resulting from the previous studies were selected for the sludge production experiments and these can be seen in Table 4. 1 L of sewage was placed in the Imhoff cone, then the coagulant was added at the given optimum dose as shown in Table 3 Comparative performance of bacteria inactivation (in log10 terms) ASa FSa FRb Coagulation pH 6.75–7.48 6.75–7.48 5 7 Total Coliform 0.89–1.05 0.89–1 O4 O4 Faecal Coliform 0.96–1 1–1.05 O4 O4 a AS and FS dose required was O0.50 mmol LK1 as either Al or Fe(III). b FR achieved O 4 log10 bacteria inactivation at doses !0.27 mmol LK1 as Fe(III). Table 4 The optimum conditions for sludge production experiments Coagulant Optimum dose as Al(III) or Fe(III) pH (mg LK1 ) (mmol LK1 ) Blank 0 0 7 AS 10 0.37 7 FS 20 0.36 7 FRlow 15 0.27 7 FRhigh 20 0.36 7 Table 5 Wastewater sludge volumes Coagulant Dose as Al(III) or Fe(III) (mmol LK1 ) Sludge production (in mL) Blank 0 20 AS 0.37 40 FS 0.36 40 FRlow 0.27 30 FRhigh 0.36 35 Simhoff : unsettled suspended solids in the supernatant of Imhoff cone after sedimentation Ssludge deposit : sludge in the bottom of Imhoff cone after coagulation and sedimentation, including sludge from contaminants removed and the coagulant used. Fig. 5. Schematic representation of mass balance after chemical coagulation. J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220218
  • 5. Table 4, and the mixture was rapidly mixed at a speed of 400 rpm for one min and then allowed to flocculate at a speed of 35 rpm for a period of 20 min. After fast and slow mixing, the solution was allowed to settle for a period of 60 min. The sludge volume produced was measured and is shown in Table 5. It can be seen that a slightly lower volume of sludge was produced with FR at a similar dose compared with AS and FS. The total suspended solids (SS) in both sludge deposit and supernatant in the Imhoff cone were measured following the standard methods (AWWA et al., 1992), and the results were used to calculate the mass balance of sludge production. The components considered to contribute to the sludge production are the contaminants in the raw sewage and the solids produced from the coagulant. Based on the mass balance, the contaminants removed for a given 1 L sewage sample can be calculated using Eq. (1): ½Removed contaminantsŠ Z SSludge deposit KSRaw KSImhoff KScoagulant (1) where: SSludgedeposit is the mass of the sludge in the bottom of Imhoff cone after coagulation and sedimentation, SRaw is the mass of suspended solids in raw sewage, SImhoff is the mass of suspended solids remained in the supernatant after sedimentation, and SCoagulant is the mass of the sludge produced by adding the coagulant. The right part of Eq. (1) can be determined by the measurement of suspended solids in various samples together with a theoretical calculation to determine the sludge produced from the coagulant used. In terms of the previous studies (Montgomery, 1985), 1 g of Al produces 3.46 g of dry aluminium hydroxide and 1 g of Fe(III) produces 2.1 g of ferric hydroxide. Using the established ratio and the coagulant dosages, the coagulant sludge can be estimated. Thus, the left part of Eq. (1), the net contaminants removed from 1 L of sewage, can be determined. The study results can be seen in Table 6. It is evident that FR can remove more contaminants (e.g. organic materials as COD or colour) and produce less wet sludge than FS and AS at an equivalent dose; this should then make the handling of the resulting sludge easier. 6. Conclusions In sewage treatment, potassium ferrate(VI) can remove 50% more colour (Vis400-abs) and 30% more COD, and inactivate 3-log10 more bacteria in comparison with AS and FS at the same or even smaller doses (Table 7). In addition, using ferrate(VI) produced less sludge volume, which should then make sludge treatment easier. Acknowledgements The authors thank the UK Engineering and Physical Science Research Council (EPSRC) and Thames Water that provided a CASE studentship for A. Panagoulopoulos. The views expressed in this paper are not necessarily represent- ing that of Thames Water. References AWWA, APHA, WEF, 1992. Standard methods for the examination water and wastewater.. Bartzatt, R., Carr, J., 1986. The kinetics of oxidation of simple aliphatic sulfur compounds by potassium ferrate. Transition Met. Chem. 11, 116–117. Bartzatt, R., Cano, M., Johnson, L., Nagel, D., 1992. Removal of metals and nonmetals from contaminated water. J. Toxic. Environ. Health 35, 205–210. Table 6 Mass balance of sewage sludge Coagulant and dosagea SS in raw sew- age SS in supernatant (Imhoff) Sludge deposit (Imhoff) Coagulant pro- duced sludge Contaminants removed (g) (g) (mL) (g) (mL) (g) (g LK1 sewage) AS (0.37) 0.382 0.0364 960 0.47 40 0.035 0.017 FS (0.36) 0.382 0.0204 960 0.49 40 0.042 0.046 FRlow (0.27) 0.382 0.0335 970 0.51 30 0.032 0.063 FRhigh (0.37) 0.382 0.0285 965 0.54 35 0.042 0.088 a Dosages were presented in brackets, as Al or Fe, mmol LK1 . Table 7 Comparative performance of coagulants at optimum dose AS FS FR pH 6.75–7.48 6.75–7.48 7 Optimum dose as Al(III) or Fe(III) (mmol LK1 ) 0.37 0.36 0.36 Turbidity removal (%) 80 86 94 Colour (Vis400-abs) removal (%) 50 50 92 Total COD removal (%) 6 16 32 Dissolved COD removal (%) 4 7 14 Bacteria inactivation (in log10 terms)a 1 1.05 O4 a AS and FS achieved 1Klog10 bacteria inactivation at doses O0. 50 mmol LK1 as either Al or Fe, whilst FR achieved O 4Klog10 bacteria inactivation at doses !0.27 mmol LK1 as Fe. J.-Q. Jiang et al. / Journal of Environmental Management 79 (2006) 215–220 219
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