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Chapter 4
Activity-Based Cost Systems
for Management
Cost Accounting
Traditions and Innovations
Barfield, Raiborn, Kinney
Learning Objectives (1 of 2)
• Identify the focus of activity-based
management
• Explain why non-value-added activities
cause costs to increase unnecessarily
• Explain why cost drivers are designated in
activity-based costing
• Contrast activity-based costing to the
traditional cost accounting system
Learning Objectives (2 of 2)
• Describe how activity-based costing
systems affect behavior
• Describe attribute-based costing and explain
how it extends activity-based costing
Activity-Based Management
• Focuses on activities during production and
performance process
• Improves the value received by customers
• Improves profitability
Activity-Based Management
Activity analysis
Cost driver analysis
Activity-based costing
Continuous improvement
Operational control
Performance evaluation
Business process
reengineering
Activity Analysis
Value-added activity
• Increases worth of
product or service to a
customer
• Customer is willing to
pay for
Non-value-added activity
• Increases time spent on
product or service but
does not increase worth
• Unnecessary from
customer perspective
• Some can be eliminated
without affecting market
value or quality
• Business-value-added
activities are essential
ABM
Activity Analysis
• Create a Process Map for each process
– Identify each step
• Create Value Chart
– Identify stages and time spent in stages
Value-Added
Processing Time
Service Time
Non-Value-Added
Inspection Time
Transfer Time
Idle Time
Cycle Time
Cycle Value- Non-
Time = Added + Value-Added
Activities Activities
Manufacturing Cycle Efficiency
• 100% efficiency unrealistic
• Reducing non-value-added activities will
increase Manufacturing Cycle Efficiency
• Value-added activity usually represents
about 10% of total cycle time
Value-Added
Processing Time
Total Cycle Time
Manufacturing
Cycle
Efficiency
=
Non-Value-Added Activities
• Attributed to following factors
– Systemic
– Physical
– Human
• Eliminate non-value-added activities that
create the most costs
Cost Driver Analysis
• Cost drivers are factors that have a direct
cause-effect relationship to a cost
– Limit number of cost drivers
– Cost of measurement should not exceed benefit
of using the cost driver
– Easy to understand
– Directly related to activity being performed
– Appropriate for measurement
ABM
Cost Driver Analysis
• Unit-level costs
– direct material, direct labor
• Batch-level costs
– setup, inspection
• Product/process-level costs
– engineering changes, product development
• Organizational or facility costs
– building depreciation, plant manager’s salary
Product Cost
Batch-Level
Costs
Cost per unit
in batch
Allocate over number
of units in batch
Product/Process-
Level Costs
Allocate over number
of units produced in
related product line
Cost per unit
in product line
Cost per unit
Unit-Level
Costs
Allocate over number
of units produced
Product and Company
Profitability
Total product revenue
<Total product cost>
Net product margin
<Organizational/facility-level costs>
Company profit or loss
For each
product line
Not
GAAP
Activity-Based Costing
• Recognizes several levels of costs
• Accumulates costs into related cost pools
• Uses multiple cost drivers to assign costs to
products and services
ABM
Use ABC When ….
• Wide variety of products or services
• High overhead costs not proportional to the
unit volume of individual products
• Automation makes it difficult to assign
overhead to products using direct labor or
machine hours
• Profit margins are difficult to explain
• Hard-to-make products show big profits and
easy-to-make products show losses
Two-Step Allocation
• Collect costs in general ledger and
subsidiary accounts
• Identify activity centers
• Accumulate costs into activity center cost
pools
– cost driver
• Allocate costs to products and services
– activity driver
Choosing an Activity Center
• Geographical proximity of equipment
• Centers of managerial responsibility
• Magnitude of product costs
• Manageable number of activity centers
Activity-Based Costing
• Important assumptions about activity center
cost pools
• Costs in each cost pool are
– Driven by homogenous activities, and
– Strictly proportional to the activity
Activity-Based Costing
Record
Costs in GL
Accumulate in
Activity Center
Cost Pool
Cost
Driver
Activity
Driver
Cost
Objects
Traditional vs. ABC Costing
• When ABC implemented
– Cost reduced for high volume, standard
products
– Cost increased for low-volume, complex
specialty products
Long-Term Variable Costs
• Cost drivers
– Product variety
– Product complexity
Attribute-Based Costing (ABC II)
• Identify customer needs
– reliability
– durability
– responsiveness
• Calculate cost of incremental improvements
to obtain these attributes
• Uses planned costs
• Focuses on development stage of product
life cycle
When to Use ABC
• Product Variety and Process Complexity
– Caused by mass customization
• too many choices, opportunity for errors
• Pareto principle
– Reduced by
• Simultaneous engineering
When to Use ABC
• Lack of Commonality in Overhead Costs
– Some products/services use substantially more
overhead than others
• Problems with Current Cost Allocations
– Significant changes in process with no change
in cost allocations
• Changes in Business Environment
– Increase in competition
Criticisms of ABC
• Significant amount of time and cost to
implement
• Must overcome barriers to change
• Does not conform to GAAP
• Does not promote total quality management
Questions
• What are the differences between activity-
based costing and traditional cost
accounting?
• What are cost drivers?
• How does attribute-based costing extend
activity-based costing?

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Activity-Based Cost Systems for Management

  • 1. Chapter 4 Activity-Based Cost Systems for Management Cost Accounting Traditions and Innovations Barfield, Raiborn, Kinney
  • 2. Learning Objectives (1 of 2) • Identify the focus of activity-based management • Explain why non-value-added activities cause costs to increase unnecessarily • Explain why cost drivers are designated in activity-based costing • Contrast activity-based costing to the traditional cost accounting system
  • 3. Learning Objectives (2 of 2) • Describe how activity-based costing systems affect behavior • Describe attribute-based costing and explain how it extends activity-based costing
  • 4. Activity-Based Management • Focuses on activities during production and performance process • Improves the value received by customers • Improves profitability
  • 5. Activity-Based Management Activity analysis Cost driver analysis Activity-based costing Continuous improvement Operational control Performance evaluation Business process reengineering
  • 6. Activity Analysis Value-added activity • Increases worth of product or service to a customer • Customer is willing to pay for Non-value-added activity • Increases time spent on product or service but does not increase worth • Unnecessary from customer perspective • Some can be eliminated without affecting market value or quality • Business-value-added activities are essential ABM
  • 7. Activity Analysis • Create a Process Map for each process – Identify each step • Create Value Chart – Identify stages and time spent in stages Value-Added Processing Time Service Time Non-Value-Added Inspection Time Transfer Time Idle Time
  • 8. Cycle Time Cycle Value- Non- Time = Added + Value-Added Activities Activities
  • 9. Manufacturing Cycle Efficiency • 100% efficiency unrealistic • Reducing non-value-added activities will increase Manufacturing Cycle Efficiency • Value-added activity usually represents about 10% of total cycle time Value-Added Processing Time Total Cycle Time Manufacturing Cycle Efficiency =
  • 10. Non-Value-Added Activities • Attributed to following factors – Systemic – Physical – Human • Eliminate non-value-added activities that create the most costs
  • 11. Cost Driver Analysis • Cost drivers are factors that have a direct cause-effect relationship to a cost – Limit number of cost drivers – Cost of measurement should not exceed benefit of using the cost driver – Easy to understand – Directly related to activity being performed – Appropriate for measurement ABM
  • 12. Cost Driver Analysis • Unit-level costs – direct material, direct labor • Batch-level costs – setup, inspection • Product/process-level costs – engineering changes, product development • Organizational or facility costs – building depreciation, plant manager’s salary
  • 13. Product Cost Batch-Level Costs Cost per unit in batch Allocate over number of units in batch Product/Process- Level Costs Allocate over number of units produced in related product line Cost per unit in product line Cost per unit Unit-Level Costs Allocate over number of units produced
  • 14. Product and Company Profitability Total product revenue <Total product cost> Net product margin <Organizational/facility-level costs> Company profit or loss For each product line Not GAAP
  • 15. Activity-Based Costing • Recognizes several levels of costs • Accumulates costs into related cost pools • Uses multiple cost drivers to assign costs to products and services ABM
  • 16. Use ABC When …. • Wide variety of products or services • High overhead costs not proportional to the unit volume of individual products • Automation makes it difficult to assign overhead to products using direct labor or machine hours • Profit margins are difficult to explain • Hard-to-make products show big profits and easy-to-make products show losses
  • 17. Two-Step Allocation • Collect costs in general ledger and subsidiary accounts • Identify activity centers • Accumulate costs into activity center cost pools – cost driver • Allocate costs to products and services – activity driver
  • 18. Choosing an Activity Center • Geographical proximity of equipment • Centers of managerial responsibility • Magnitude of product costs • Manageable number of activity centers
  • 19. Activity-Based Costing • Important assumptions about activity center cost pools • Costs in each cost pool are – Driven by homogenous activities, and – Strictly proportional to the activity
  • 20. Activity-Based Costing Record Costs in GL Accumulate in Activity Center Cost Pool Cost Driver Activity Driver Cost Objects
  • 21. Traditional vs. ABC Costing • When ABC implemented – Cost reduced for high volume, standard products – Cost increased for low-volume, complex specialty products
  • 22. Long-Term Variable Costs • Cost drivers – Product variety – Product complexity
  • 23. Attribute-Based Costing (ABC II) • Identify customer needs – reliability – durability – responsiveness • Calculate cost of incremental improvements to obtain these attributes • Uses planned costs • Focuses on development stage of product life cycle
  • 24. When to Use ABC • Product Variety and Process Complexity – Caused by mass customization • too many choices, opportunity for errors • Pareto principle – Reduced by • Simultaneous engineering
  • 25. When to Use ABC • Lack of Commonality in Overhead Costs – Some products/services use substantially more overhead than others • Problems with Current Cost Allocations – Significant changes in process with no change in cost allocations • Changes in Business Environment – Increase in competition
  • 26. Criticisms of ABC • Significant amount of time and cost to implement • Must overcome barriers to change • Does not conform to GAAP • Does not promote total quality management
  • 27. Questions • What are the differences between activity- based costing and traditional cost accounting? • What are cost drivers? • How does attribute-based costing extend activity-based costing?