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Prof. Moustafa Rizk
5/16/2022 2:31 AM 1
 What is automation?
 Recommended process for a clinical lab to evaluate their need for
automation and to determine what solution(s) will work best.
 Examples of automation activities not involving track and robotics
 How to measure the benefit of what you did.
 Examples of modular pre-or post-analytic and task-targeted
automation systems
 Total Quality Management
5/16/2022 2:31 AM 2
 Generally speaking, it is automation of
manual processes and involves automated
or robotic equipment.
5/16/2022 2:31 AM 3
 However, for purposes of this presentation
and especially for smaller laboratories with
limited capital funds, re-engineering of
manual processes is part of the definition.
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 Over the next several years, options for
automated systems can be expected to
increase along with the technical
sophistication of these systems.
 The shortage of qualified medical
technologists is only going to get worse.
Automation and process
re-engineering are
the chief ways to address this.
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 Incomplete understanding of
current environment...processes,
costs, customer expectations
 Loss in flexibility due to fixed processes and
limited throughput
 Unrealistic expectations
of system...cost reduction,
throughput, return
on investment
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 Unplanned and poorly developed
‘workarounds’ required to interface
automation with manual processes
 Unclear expectations of system functionality
 Overbuilt and unnecessarily complicated
system design
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 Inadequate technical support
 Hidden costs...labor, supplies
maintenance
 Failure to optimize current
processes prior to automation→never
automate a poor process!
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1. Evaluation of needs (move current state to
desired state)
2. Logistics and handling issues
3. Facilities and space considerations
4. Temperature considerations
5. Mapping workflow, timing workflow
6. Finding bottlenecks and time wasters
7. Identify possible solutions to meet needs
8. Evaluation of alternatives
9. Progress measures
10. Cost justification
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 What is laboratory’s specimen volume?
 Chart specimen count by hour of day and
day of week
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 What percentage are centrifuged?
 What percentage are aliquotted?
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 What percentage of specimens are shared
between two lab sections?
 What percentage of specimens are
refrigerated or frozen?
Whole blood: CBP, ESR and osmotic fragility.
Plasma : PT and other coagulation factors.
Serum : Most chemical analyses, Hormones
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 How and where do specimens arrive?Courier
vehicles, tube system, dumb waiter, window,
phlebotomists, patient walk-ins, nurse
delivery?Are these near each other or in
separate areas?
 Patient registration -is it required, is it before
or after processing, where is it located, who
does it -lab personnel or hospital personnel?
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 Patient identification: is there a wrist band
bar code system linked to the LIS?
 How do phlebotomists
verify patient ID?
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 Do nurses or patient care assistants (i.e.,
employees not under lab control) draw or
collect specimens?
 For tests ordered on the floors, do LIS labels
print on the floors or in the lab?
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 Where are tubes centrifuged? Specimen
Processing or at other labs?
 Pour-offs and aliquotting –what is the
workload?
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 Sorting -how much sorting of specimens
occurs -in Specimen Processing and in lab
sections?
 Transport -delivery by Specimen Processing
or pick-up by labs?
What are the distances
covered?
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 How, where, and for how long , archived
specimens are stored?
 Centralized or decentralized?
 Manual system or using bar codes ?
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 What is the percentage of repeat testing?
 What is the percentage of additional testing
requested to be added to archived
specimens?
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 If there is the opportunity to design a new
facility, great.Whether yes or no, here are
several worthwhile ideas:
 Arrange the facilities in a manner that follows
the flow of the specimens.
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 Position highest volume testing (Chemistry,
Hematology, etc.) closest to Specimen
Receiving and lowest volume testing furthest
away.
 Avoid having all lab traffic go through a key
area such as Specimen Receiving.
 Position client service and exception handling
activities in or close to Specimen Receiving.
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 Specimens flows
 Data flow diagram-done at different layers of
detail
 Workload map-can be used in simulation
studies
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 Purpose is to count and time everything in
relation to the workflow map.
 One idea: use pre-printed slips taped to tubes,
racks, etc. to note the date & time of each step,
number of tubes in each batch, employee ID at
that step, etc.
 Analysis of data leads to elapsed times each step
takes at different times of day.
 Identifies bottlenecks, idling time, and time
wasters.
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 Tracking Local &
 Category 21:30 23:30 1:30 3:30 7:00 8:00 9:00 10:00
10:30 12:00 Airborne 14:30 Totals
 No. of Boxes 20 41 9 36 10 6 3
6 18 6 3 4 162
 Specimens 299 1418 475 1305 402 409 50 279
53 200 12 86 4988
 No. of Tracking Slips 22 92 37 106 16 9 3
8 8 12 4 3 320
 Median IntervalTimes
 Arrival to Unpack 0:21 0:25 0:03 0:30 0:05 0:00 0:00
0:03 0:10 0:07 0:00 0:00
 Unpacking Time Per Box 0:04 0:06 0:25 0:09 0:16 0:10 0:07
0:10 0:02 0:03 0:03 0:06
 Arrival to Manifest 0:20 0:45 0:03 0:33 0:15 0:06 0:02
0:04 0:16 0:13 0:00 0:03
 Manifest to ROE 0:16 0:37 0:35 0:41 0:26 1:34 1:04
0:22 0:33 0:28 0:27 0:32
 ROE to Labeled 0:24 0:41 0:22 0:26 0:47 1:33 1:56
2:13 2:21 1:14 0:23 0:50
 Labeled to Sort 0:31 0:18 0:25 0:28 0:29 0:21 0:00
0:40 0:16 0:45 0:30 0:53
 ARRIVAL to SORT by ROE 1:17 2:37 1:30 2:28 2:19 3:20 4:00
3:19 3:19 2:48 2:05 1:56
 Manifest to SPR 0:10 1:43 1:35 1:50 1:15 0:30 NA
0:32 NA 1:16 1:15 NA
 SPR Start to Finish 0:09 0:05 0:05 0:07 0:03 0:02 NA
1:30 NA 0:05 0:05 NA
 SPR Finish to Sort 0:59 0:19 0:10 0:37 1:19 1:09 NA
0:04 NA 0:17 0:10 NA
 ARRIVAL to SORT by SPR 1:35 3:08 1:53 3:18 2:52 2:40 NA
2:12 NA 1:57 1:30 NA
 MEDIAN DELAY or (GAIN) for SPR 0:17 0:30 0:22 0:50 0:33 (0:40)
NA (1:07) NA (0:51) (0:35) NA
 ARRIVAL TO SORT, OVERALL 1:30 2:42 1:43 2:28 2:19 2:40 4:00
2:50 3:19 2:00 2:05 1:56
 Pour Off Start to Finish 4:12 NA 4:11 5:20 NA 4:50 NA
NA NA NA NA NA
 Pour Off Start to Sort 4:25 NA 4:16 5:35 NA 5:24 NA
NA NA NA NA NA
 Pour Offs Arrival to Sort 5:40 NA 13:01 10:40 NA 8:04 NA
NA NA NA NA NA
 Sort to Lab Pick Up 6:40 3:55 3:05 0:40 0:20 0:15 1:15
0:31 1:24 0:21 1:19 0:02
 Sort to Log Out Table 0:00 NA NA NA NA 0:01 NA
0:12 NA NA NA NA
 Time to Wait for Pick Up 6:25 NA NA 1:32 NA 0:14 NA
0:41 NA NA NA NA
 Pick Up to UHSC Receipt 0:14 NA NA 0:23 NA 0:57 NA
NA NA NA NA NA
 Label to ROU 3:46 1:59 2:19 4:01 NA NA 8:25
7:02 6:16 5:30 NA 3:58
 ROE to ROU 4:16 2:35 2:40 4:33 NA NA 10:21
8:40 7:42 7:05 NA 4:36
 ROU to Document Scan 8:09 5:43 5:21 20:23 NA NA 7:38
8:14 8:23 8:25 NA 8:20
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 Use quality and turn-around time measures,
workflow, and timing studies to find bottlenecks
and potential areas for re-engineering.
 Re-engineering of processes should precede
introduction of automation.
 Not all solutions need to involve automation
 Several seemingly small, low-cost re-
engineering projects sometimes have more
impact on laboratory performance than an
expensive automation project.
 “Automating a poor process still leaves one with
a poor process.”
5/16/2022 2:31 AM 25
 Use continuous quality improvement (CQI) tools such
as Lean and Six Sigma to foster process
improvements
 Standardize processing procedures to “best practice”
solutions with fewest “hand-offs.”
 Reduce or eliminate non-value added handling and
sorting.
 Eliminate “running around” to find shared specimens.
 Redesign workstations so that individuals process
orders from start to finish.
 Maximize the number of specimens at test run start
times.
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EXAMPLES OF MODULAR
PREANALYTICAL ORTASK-
TARGETED AUTOMATION
SYSTEMS
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Beckman Coulter’s AutoMate automation
system for labs with daily volumes of 500 –1500
specimens features an LED machine vision
system that inspects tubes through as many as
three labels to find the top of the serum and
the top of the packed red cells, then calculate
the serum volume based on tube diameter.
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Motoman AutoSorter III –centrifugation, decapping, and
racking into analyzer specific racks
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PVTVSII Aliquotter
PVT RSA Pro Aliquotting Sorting
System
PVT 1000 Sorter
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EXAMPLES OF
TOTAL LAB
AUTOMATION
SYSTEMS
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AcceleratorTM Abbott Diagnostics (Inpeco)
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Beckman Coulter Power Processor at Ohio State University
Hospital
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Efficiency SeriesTM by Integrated Laboratory Automation Solutions, Inc.
(ILAS)(www.lab-ilas.com) has successfully connected to the Motoman AutoSorter III
(as shown here) and has point-in-space sampling connections with the Advia Centaur,
Beckman Coulter DxI, Dimension RXL, Ortho Fusion 5.1, Stago STA R,andTosoh AIA
2000 analyzers.
5/16/2022 2:31 AM 35
Ortho-Clinical Diagnostics
Single tube carrier
Micro-Chip contains
Sample ID,Tube Size, STAT,
Route Info
Multiple tube sizes
accepted (12/13 x 75/100,
16x 100)
Centrifuge ModuleUp to
300 tubes / hr
DecapperUp to 500
samples / hour
Ortho-Clinical Diagnostics
(Raritan, NJ) andThermo
Electron OCD, Finland
enGen ™
5/16/2022 2:31 AM 36
Roche/Hitachi Pre-Analytical Modular System
5/16/2022 2:31 AM 37
Siemens
(Bayer) ADVIA®LabCell®
(Dade Behring) Stream LAB®Analytical
Workcell
TheVersa CellTM system
merges the Immulite 2000
analyzer with either theADVIA
1800 or the Centaur XP
analyzers
5/16/2022 2:31 AM 38
A Peek Into the Future of Clinical LaboratoryAutomation
NewTrackTechnologies
FlexLink X45 conveyor
system with RFID pucks has
capacities (speeds) of up to
3000 pucks per hour
(20m/sec)
MagneMotion’s
MagneMoverTMLite
transport system uses Linear
Synchronous Motors (LSM)
and magnetic pucks to
achieve capacities (speeds) of
up to 18,000 pucks per hour
(120m/sec)
Automated Inspection
Systems (Machine
Vision)
Inspections for clots,
hemolysis, lipemia, and
icterus
Inspections for tube
type and size and cap
color
Inspections for
mislabeled specimens
5/16/2022 2:31 AM 39
 Laboratory testing plays a
critical role in health
assessment, health care, and
ultimately, the public health.
 Decisions about diagnosis,
prognosis and treatment are
based on the results and
interpretations of laboratory
tests, and irreversible harm may
be caused by erroneous results.
 In fact, estimates show that
clinical laboratories provide
about two-thirds of all objective
information on patients’ health
status
 Hence, every clinical chemistry laboratory
must have adequate procedures to assure
quality of the results reported
 Total quality management(TQM) means that
every variable that could possibly affect the
quality of the test results has been controlled.
 The quality of laboratory services depends upon many
characteristics, such as painless acquisition of a specimen,
specimen analysis, correctness of the test result, proper
documentation and reporting, quick turn-around time for
the test, and reasonable cost.
 To achieve good laboratory quality; the lab has to establish
the following, qualified and experienced staff, calibrated
and maintained equipment, standardized methods,
adequate checking, and lastly accurate recording and
reporting
 To ensure consistent specimen quality; specimen
collection and handling policies should be based on
specific guidelines such as those established by
National Committee for Clinical Laboratory
Standards (NCCLS), recently known as Clinical and
Laboratory Standards Institute (CLSI)
 Many of these variables are outside the laboratory,
hence their monitoring and control requires the
integrated efforts of many individuals and hospital
departments.
 The combination of these processes is now
considered to be part of the “total quality
system”.
 Laboratory quality management should
involve all activities in the laboratory
Variables
 Preanalytical
 Analytical
 Postanalytical
The major aim of the quality system is to reduce
or, ideally eliminate all defects within the whole
laboratory processes.
TQMCycle
•Data and Lab
Management
•Safety
•Customer Service
Patient/Client Prep
Sample Collection
Sample Receipt and
Accessioning
Sample Transport
Quality Control
Record Keeping
Reporting
Personnel Competency
Test Evaluations
Testing
Preanalytical
Variables
Variables to consider include :
A - AppropriateTest Selection and ordering
B - Patient Preparation
C - Patient and Specimen Identification
D - Specimen Collection
E - SpecimenTransport
F - Specimen Separation and Aliquoting
G - Laboratory Logs and Work Lists
H - Transcription Errors
I - TurnaroundTime (TAT)
A - AppropriateTest Selection and
ordering
Knowledge of the indications for testing,
including test sensitivity and specificity
for the patient's condition is very
important.
Using appropriate test panels,cost,….
- Laboratory tests are affected by many factors,
such as recent food intake, alcohol, drugs, smoking,
caffeine, change in posture, bed rest, physical
exercise, sleep, stress, time of the day, and
menstruation.
- Instructions concerning patient preparation should
be included in ‘hospital procedure manuals’, and
should be transmitted to patients both in the form
of written and oral instructions.
Samples should be taken in the early morning after awaking
and about 8-10 h after last ingestion of food.
If the patient has eaten recently and the physician wants the
test to be performed anyway this should be noted on the
requisition form as non fasting.
Fasting includes abstinence of all food and drinks except
water .
Refraining from exercise and stressful activity the night
before and just prior to blood collection
Cortisol and ACTH, samples should be
collected at 8am and 8pm
Growth hormone : 8am after full awakening
1-Fasting blood: glucose, insulin, C-peptide after 6-8h fast
2-Post-prandial blood glucose: 2 h after a meal with or
without intake of treatment as specified by the physician.
3-Oral glucose tolerance test: normal carbohydrate meal
should be taken 3 days before the test, sample collection
should be done after 10h fast, the patient is given 75g
glucose for non pregnant adults oraly.
 4-Lipid profile: fasting hours should be 12-14
5-TDM: the drug should be taken regularly for
5 days prior to sample collection, there
should be no vomiting or diarrhea 48h before
the analysis. Refer to the attachment for
timing of trough and peak schedule
Urine: patient should be provided with both written and
spoken instructions when a clean catch sample is required.
The 2Nd voided morning urine sample is preferred
Collection
.
• Hydroxyprolene: the patient should stop
eating meat and gelatin for 48h.
• Catecholamines andVMA: the patient
should stop tea, coffee, chocolate, vanilla,
soda, and banana for 72 hours.
• Aldosterone and Renin: the patient should
decrease dietary salt for 72 hours
C - Patient and Specimen Identification
Many errors arise from handwritten labels
and request forms.These can be eliminated
by :
1- Careful comparison of the patient’s name
and hospital number with those on the
request form and specimen collection labels.
2-The use of bar code technology significantly
reduces identification problems
 1-The following information on the requisition form should be
completed by the nurse:
 1 name 2 sex
 3 age 4 room number
 5 bed number 6 department
 7 patient medical record number
 8 date physician ordering the analysis
 Time of sample collection, specimen type.
 Date andTime collected: the date ,time and name of the
individual collecting the specimen
these information should be completed by the nurse when
specimens are collected on the unit such as urine, stool,
CSF and body fluid specimens
D - Specimen Collection :
1- Causes of Specimen Collection Problems :
a- Prolonged application of tourniquet:
This can lead to :
(i) Anoxia: which causes leakage of small solutes
from cell, e.g., K+.
(ii) Haemoconcentration: which causes an increase in
protein and protein-bound constituents. calcium,
billirubin, cholesterol, drugs, and enzymes.
Ideally tourniquet time should be brief (one minute),
and prolonged fist clenching should be discouraged
b- Intravenous infusion in an arm from
which blood has been withdrawn results in
dilution or contamination.
c- Haemolysis:
(i) Affects the concentration of analytes with
RBC/plasma concentration differential (e.g.
LDH, ALT, AST, K+, Pi).
(ii) Causes interference in some methods (e.g.
bilirubin, albumin).
1- Causes of Specimen Collection Problems
d-Inappropriate anticoagulants or preservatives:
 e.g., EDTA, oxalate and citrate cause a
decrease in calcium
 Gel or serum separator tubes should not be
used for drug levels as the drug may be
absorbed into the gel.
2 - How to Avoid Specimen Collection Problems:
a- Assigning a well trained team for specimen collection.
b-The team should be given clear instructions on sample
collection.
c- The identification of the person collecting the specimen
should be maintained.
d- Physicians should be encouraged to report inconsistent
results.
e-Any problem should be reviewed with the person in
charge.
f- Those showing quality performance should be awarded.
E - SpecimenTransport:
 Stability of the specimen during its transport is critical.
 The effect of time (e.g. in case of glucose), temperature (e.g. on
blood gases, NH3, PTH),
 exposure to light (e.g. on bilirubin and CK) may have an impact on
stability.
 - serum or plasma should be physically separated from contact
with cells as soon as possible
 -A maximum limit of two hours from the time of collection is
recommended.
 - A contact time of less than two hours is recommended for
potassium, phosphorus, glucose, ACTH, cortisol, lactic acid and
catecholamines
F - Specimen Processing ( Separation and Aliquoting):
These are under laboratory control.The main variables are :
1- Centrifuge Performance:
This is monitored by checking the speed, timer, and
temperature.
2- Container Monitoring:
a - Collection tubes, stoppers, pipets and aliquot tubes are sources
of calcium and trace metal contamination.
b-Cork and rubber stoppers increase calcium by 10- 15%.
c-Some plastic materials adsorb trace amounts of some
analytes, and should not be used for substances in
low concentrations, e.g. PTH.
3 - Personnel Monitoring:
a - Personnel who process laboratory specimens should be
carefully trained and supervised
b - Written procedure manuals should be available.
c - Personnel performance and personnel safety should be
monitored.
d - The throughput time is an important part of the
performance which can be calculated by recording the time of
specimen arrival and the time when processing has been
completed.
e - The identification of the technologist should be recorded to
facilitate the detection and correction of problems.
G - Laboratory Logs andWork Lists:
1 -Once the specimen and request form arrive in the
laboratory, we should:
a - Check the matching of the patient’s name and
identification number on the request form and specimen
collection label.
b - Inspect for adequacy of volume.
c - Inspect for freedom from lipaemia or haemolysis.
d - Check that the requested tests are suitable for the
received sample.
2 - Then record the identification information, arrival time
and requested tests in a “Master Log Book”.
3 - If assays are to be done immediately, record the
specimen identification in “Work Sheets”.
4 - After assay, if the run is “in control”, test results are
transferred to the “Result of Report Forms” for reporting.
However, prior to reporting of results, we should recheck
for transcription errors by comparing the results on the
report form with those on the master log.
5 - If specimens are to be retested after dilution or there
are any assay problems, this should be indicated on the
“Master Log” or on a “Delayed Report Log”.
6 -If the specimen is stored for subsequent analysis (i.e.
not assayed immediately), its identification, arrival time
and requested test(s) should be recorded in a “Master
Log”.
I - TurnaroundTime (TAT):
 Is the time taken from receipt of the
specimen in the lab to delivery of results to
the ward.
 It is imperative that the results are obtained
as soon as possible to optimize the best
possible outcome for the patients.
 TAT vary greatly based on individual hospitals
and the type of tests done to the patients.
 TAT varies between routine & STAT
 STAT testing is defined as any emergency
test ordered, requiring a turnaround time of 1
hour or less.
 Traditionally,TAT is affected by the three
phases: pre-analytic, analytic, and post-
analytic.
 The lab should prepare reports on actual turnaround
time.
 Documentation of every step; time of receipt of
request, time of sampling, time of receipt in the
lab….etc
 Comparison with previous figures for purposes of
internal control
 Share the information with other departments in
regular meetings
MAJOR PROBLEM
1. Delayed requests
2. Lost requests
3. Delayed sampling: patient not prepared
4. Lost samples
5. Delayed transport of samples
6. Variations inTAT between:
 Regular day shift
 Regular evening shift
 Regular night shift
 Regular weekend shift
may be attributed to: diminished staff, less-
experienced personnel, less-available
equipment
I - TurnaroundTime (TAT):
1 -Causes of IncreasedTAT:
Delayed and lost requisitions, specimens, and reports
2 -Identification of the Cause of Delay:
This can be done by monitoring the actual times of specimen
collection, receipt in the laboratory, processing, analysis and
reporting of results.
This can be done manually or using a computer.
In the manual method, time-stamps can be used, these being placed
in blood-withdrawal areas, specimen-processing areas, result-
reporting areas, and wards.
 Delayed requests & sampling can be helped
by the implementation of Phlebotomy teams
in the system.
 Bar coding at the point-
of-phlebotomy
B-D id
 Standardized protocol for transport.
 Authority to reject delayed specimens.
 Clear rejection criteria to avoid wasting of
time.
 The use of computers and pneumatic tubes
for sample transport have reduced
turnaround time in large hospitals.
 Inter-departmental ( cross-functional teams)
meetings held to discuss turnaround time.
 A pneumatic tubing system consists of
stations throughout the hospital with a tube
interconnecting them. Carriers can be placed
in the tubes to carry samples to a desired
destination.This method has proved
successful in the reduction of the pre-analytic
phase of theTAT.
 Suitable number of centrifuges.
 Suitable number of personnel.
 Written procedure manual for different
specimens.
 Fast track for STAT.
 Calibration means a process of testing and adjusting an
instrument or test system to establish a correlation between
the measurement response and the concentration or amount
of the substance that is being measured by the test procedure.
 Calibration verification means the assaying of materials of
known concentration in the same manner as patient samples
to substantiate the instrument or test system's calibration
throughout the reportable range for patient test results.
Quality Control
1- Internal control procedures that
focus on monitoring single lab.
 Daily monitoring of the precision and accuracy of
the analytical method.
 In practice ,internal QC procedures only
detect changes in performance between
the present operation and the stable
operation that was characteristic during the
base line period when the analytical method
was thought to be operating properly .
 Initial method evaluation studies are essential to
ensure that systematic errors are not present before
the baseline period and the determination of the
mean and the control limits.
 The accuracy of the method should be initially
established by comparison with other analytical
methods and should continue to be monitored by
comparison with other analytical methods.
 Ongoing comparison -of-methods studies are
desirable to ensure that systematic errors do not
slowly increase and go undetected by internal QC
procedures.
 These ongoing comparison studies are provided by the
external QA programs, which in turn form the basis
for proficiency testing programs.
ProficiencyTesting (PT) :
 Periodic testing, by laboratories, of samples
received from a PT program.The PT program
grades the samples, based on the determined
value of the sample, and reports the results to
the laboratory .PT is important because it is a
tool the laboratory can use to verify the accuracy
of their testing.
PatientTest Management Record
keeping system
Patient identification
Confidentiality
Quality Assessment
Ongoing, overall plan to monitor and ensure
accurate, timely test results.
The quantitative management of quality requires that performance be
assessed and compared to the implied needs of customers and the defined
requirements of regulators and/or accreditors.This aspect of assessing
conformance to needs and requirements is described as:
•Validation. Action [or process] of proving that a procedure,
process, system, equipment, or method used works as expected and achieves
the intended result.
•Verification.The confirmation by examination and provision
of objective evidence that specified requirements have been fulfilled.
Do not fear mistakes…
fear only the absence of
constructive and
corrective responses
to those mistakes…
 InTheory the total error is the Random error +
the systematic error,
 In practice Random error is represented by the
SD or the CV %, on the other hand the
systematic error is represented by the Bias of
the Method.
 The total error is compared to what is called
Total Error Allowed (TEa) to check the
performance of the method.
TEa can be derived from CLIA and CAP providing
fixed limits
Total Error Limits (TEa) specify how far any result
can vary from the target value before reaching
an unacceptable Risk of Significant Error
Total Error (TE) is a function of method inaccuracy
and imprecision
 The calculation of total error requires four valid numbers:
 Target value (Peer Mean)
 TEa limit (CAP Survey Limit or CLIA Limit)
 Mean (Customer’s historical data, Actual)
 SD (Customer’s operating SD)
 The first step is to verify that
these four numbers are correct.
If you have the four numbers, you can use any of
the two following equations:
TE = Bias + 2 SD
%TE = %bias + 2 CV
 If the calculated total error is within the
specifiedTEa limits, then the method is
producing clinically acceptable results.
 If the performance of the method exceeds total
error limits, the cause must be investigated
and corrective action initiated.
Example 1
GLU Target Actual SD
275 269 4.5
TEa 6mg/dl or 10% (as per CAP/CLIA Limit)
So theTEa in this case will be 10% of your target value = 275 *
10% = 27.5
The Bias will be 275 - 269 = 6
TheTotal Error = Bias + 2 sd. which equals 6 + 9 = 15
TE is less thanTEa (15 < 27.5) the method is within the
acceptable performance
ALP Target Actual 1SD
260 320 10
TEa 30% (CAP or CLIA limit)
So theTEa in this case will be 30% of your target value
TEa= 260 * 30% =78
The Bias will be 320 - 260 = 60
Total Error = Bias + 2 SD = 60 + 20 = 80
TE is more thanTEa (80 > 78) the method is outside the
acceptable performance criteria and needs a corrective action
Acceptable Performance
Analyte
Target value ± 20%
Alanine aminotransferase (ALT)
Target value ± 10%
Albumin
Target value ± 30%
Alkaline phosphatase (ALP)
Target value ± 30%
Amylase
Target value ± 20%
Aspartate aminotransferase (AST)
Target value ± 0.4 mg/dL or ± 20%
Bilirubin, total
Target value ± 3 SD
Blood gas p02
Target value ± 5 mm Hg or ± 8%
Blood gas pCO2
Target value± 0.04
Blood gas pH
Target value ± 1.0 mg/dL
Calcium, total
Target value ± 5%
Chloride
Target value ± 10%
Cholesterol, total
Target value ± 30%
Cholesterol (HDL)
Target value ± 30%
Creatine kinase
MB elevated (present or absent) or Target
value ±3 SD Creatinine
Creatine kinase isoenzymes
Target value ± 0.3 mg/dl or ± 15%
Creatinine
Performance Standards for common Clinical Chemistry
Analytes as Defined by the CLIA
Target value ± 6 mg/dL or ±10%
Glucose
Target value ± 20%
Iron, total
Target value ± 20/0
Lactate dehydrogenase (LDH)
Target value ± 30%
LDH isoenzymes
Target value ± 25%
Magnesium
Target value ± 0.5 mmol/L
Potassium
Target value ± 4 mmol/L
Sodium
Target value ± 10%
Total protein
Target value ± 25%
Triglycerides
Target value ± 2 mg/dL or ± 9%
Blood Urea Nitrogen
Target value ± 17%
Uric acid
Performance Standards for common Clinical
Chemistry Analytes
I amyawning!!
Essential Elements for Control of
AnalyticalVariables:
1.Instrument maintenance and operation.
2.Method selection and evaluation protocol.
3.Documentation of analytical protocols.
4.Test calibration.
5.Quality control.
6.Proficiency testing.
7.Reagents and Supplies.
8.Personnel.
5/16/2022 2:31 AM
110
Questions?

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Impact of Laboratory Automation on quality and TRT. Evaluating and Selecting an Automation System for Alex Heat Hosp..pptx

  • 2.  What is automation?  Recommended process for a clinical lab to evaluate their need for automation and to determine what solution(s) will work best.  Examples of automation activities not involving track and robotics  How to measure the benefit of what you did.  Examples of modular pre-or post-analytic and task-targeted automation systems  Total Quality Management 5/16/2022 2:31 AM 2
  • 3.  Generally speaking, it is automation of manual processes and involves automated or robotic equipment. 5/16/2022 2:31 AM 3
  • 4.  However, for purposes of this presentation and especially for smaller laboratories with limited capital funds, re-engineering of manual processes is part of the definition. 5/16/2022 2:31 AM 4
  • 5.  Over the next several years, options for automated systems can be expected to increase along with the technical sophistication of these systems.  The shortage of qualified medical technologists is only going to get worse. Automation and process re-engineering are the chief ways to address this. 5/16/2022 2:31 AM 5
  • 6.  Incomplete understanding of current environment...processes, costs, customer expectations  Loss in flexibility due to fixed processes and limited throughput  Unrealistic expectations of system...cost reduction, throughput, return on investment 5/16/2022 2:31 AM 6
  • 7.  Unplanned and poorly developed ‘workarounds’ required to interface automation with manual processes  Unclear expectations of system functionality  Overbuilt and unnecessarily complicated system design 5/16/2022 2:31 AM 7
  • 8.  Inadequate technical support  Hidden costs...labor, supplies maintenance  Failure to optimize current processes prior to automation→never automate a poor process! 5/16/2022 2:31 AM 8
  • 9. 1. Evaluation of needs (move current state to desired state) 2. Logistics and handling issues 3. Facilities and space considerations 4. Temperature considerations 5. Mapping workflow, timing workflow 6. Finding bottlenecks and time wasters 7. Identify possible solutions to meet needs 8. Evaluation of alternatives 9. Progress measures 10. Cost justification 5/16/2022 2:31 AM 9
  • 10.  What is laboratory’s specimen volume?  Chart specimen count by hour of day and day of week 5/16/2022 2:31 AM 10
  • 11.  What percentage are centrifuged?  What percentage are aliquotted? 5/16/2022 2:31 AM 11
  • 12.  What percentage of specimens are shared between two lab sections?  What percentage of specimens are refrigerated or frozen? Whole blood: CBP, ESR and osmotic fragility. Plasma : PT and other coagulation factors. Serum : Most chemical analyses, Hormones 5/16/2022 2:31 AM 12
  • 13.  How and where do specimens arrive?Courier vehicles, tube system, dumb waiter, window, phlebotomists, patient walk-ins, nurse delivery?Are these near each other or in separate areas?  Patient registration -is it required, is it before or after processing, where is it located, who does it -lab personnel or hospital personnel? 5/16/2022 2:31 AM 13
  • 14.  Patient identification: is there a wrist band bar code system linked to the LIS?  How do phlebotomists verify patient ID? 5/16/2022 2:31 AM 14
  • 15.  Do nurses or patient care assistants (i.e., employees not under lab control) draw or collect specimens?  For tests ordered on the floors, do LIS labels print on the floors or in the lab? 5/16/2022 2:31 AM 15
  • 16.  Where are tubes centrifuged? Specimen Processing or at other labs?  Pour-offs and aliquotting –what is the workload? 5/16/2022 2:31 AM 16
  • 17.  Sorting -how much sorting of specimens occurs -in Specimen Processing and in lab sections?  Transport -delivery by Specimen Processing or pick-up by labs? What are the distances covered? 5/16/2022 2:31 AM 17
  • 18.  How, where, and for how long , archived specimens are stored?  Centralized or decentralized?  Manual system or using bar codes ? 5/16/2022 2:31 AM 18
  • 19.  What is the percentage of repeat testing?  What is the percentage of additional testing requested to be added to archived specimens? 5/16/2022 2:31 AM 19
  • 20.  If there is the opportunity to design a new facility, great.Whether yes or no, here are several worthwhile ideas:  Arrange the facilities in a manner that follows the flow of the specimens. 5/16/2022 2:31 AM 20
  • 21.  Position highest volume testing (Chemistry, Hematology, etc.) closest to Specimen Receiving and lowest volume testing furthest away.  Avoid having all lab traffic go through a key area such as Specimen Receiving.  Position client service and exception handling activities in or close to Specimen Receiving. 5/16/2022 2:31 AM 21
  • 22.  Specimens flows  Data flow diagram-done at different layers of detail  Workload map-can be used in simulation studies 5/16/2022 2:31 AM 22
  • 23.  Purpose is to count and time everything in relation to the workflow map.  One idea: use pre-printed slips taped to tubes, racks, etc. to note the date & time of each step, number of tubes in each batch, employee ID at that step, etc.  Analysis of data leads to elapsed times each step takes at different times of day.  Identifies bottlenecks, idling time, and time wasters. 5/16/2022 2:31 AM 23
  • 24.  Tracking Local &  Category 21:30 23:30 1:30 3:30 7:00 8:00 9:00 10:00 10:30 12:00 Airborne 14:30 Totals  No. of Boxes 20 41 9 36 10 6 3 6 18 6 3 4 162  Specimens 299 1418 475 1305 402 409 50 279 53 200 12 86 4988  No. of Tracking Slips 22 92 37 106 16 9 3 8 8 12 4 3 320  Median IntervalTimes  Arrival to Unpack 0:21 0:25 0:03 0:30 0:05 0:00 0:00 0:03 0:10 0:07 0:00 0:00  Unpacking Time Per Box 0:04 0:06 0:25 0:09 0:16 0:10 0:07 0:10 0:02 0:03 0:03 0:06  Arrival to Manifest 0:20 0:45 0:03 0:33 0:15 0:06 0:02 0:04 0:16 0:13 0:00 0:03  Manifest to ROE 0:16 0:37 0:35 0:41 0:26 1:34 1:04 0:22 0:33 0:28 0:27 0:32  ROE to Labeled 0:24 0:41 0:22 0:26 0:47 1:33 1:56 2:13 2:21 1:14 0:23 0:50  Labeled to Sort 0:31 0:18 0:25 0:28 0:29 0:21 0:00 0:40 0:16 0:45 0:30 0:53  ARRIVAL to SORT by ROE 1:17 2:37 1:30 2:28 2:19 3:20 4:00 3:19 3:19 2:48 2:05 1:56  Manifest to SPR 0:10 1:43 1:35 1:50 1:15 0:30 NA 0:32 NA 1:16 1:15 NA  SPR Start to Finish 0:09 0:05 0:05 0:07 0:03 0:02 NA 1:30 NA 0:05 0:05 NA  SPR Finish to Sort 0:59 0:19 0:10 0:37 1:19 1:09 NA 0:04 NA 0:17 0:10 NA  ARRIVAL to SORT by SPR 1:35 3:08 1:53 3:18 2:52 2:40 NA 2:12 NA 1:57 1:30 NA  MEDIAN DELAY or (GAIN) for SPR 0:17 0:30 0:22 0:50 0:33 (0:40) NA (1:07) NA (0:51) (0:35) NA  ARRIVAL TO SORT, OVERALL 1:30 2:42 1:43 2:28 2:19 2:40 4:00 2:50 3:19 2:00 2:05 1:56  Pour Off Start to Finish 4:12 NA 4:11 5:20 NA 4:50 NA NA NA NA NA NA  Pour Off Start to Sort 4:25 NA 4:16 5:35 NA 5:24 NA NA NA NA NA NA  Pour Offs Arrival to Sort 5:40 NA 13:01 10:40 NA 8:04 NA NA NA NA NA NA  Sort to Lab Pick Up 6:40 3:55 3:05 0:40 0:20 0:15 1:15 0:31 1:24 0:21 1:19 0:02  Sort to Log Out Table 0:00 NA NA NA NA 0:01 NA 0:12 NA NA NA NA  Time to Wait for Pick Up 6:25 NA NA 1:32 NA 0:14 NA 0:41 NA NA NA NA  Pick Up to UHSC Receipt 0:14 NA NA 0:23 NA 0:57 NA NA NA NA NA NA  Label to ROU 3:46 1:59 2:19 4:01 NA NA 8:25 7:02 6:16 5:30 NA 3:58  ROE to ROU 4:16 2:35 2:40 4:33 NA NA 10:21 8:40 7:42 7:05 NA 4:36  ROU to Document Scan 8:09 5:43 5:21 20:23 NA NA 7:38 8:14 8:23 8:25 NA 8:20 5/16/2022 2:31 AM 24
  • 25.  Use quality and turn-around time measures, workflow, and timing studies to find bottlenecks and potential areas for re-engineering.  Re-engineering of processes should precede introduction of automation.  Not all solutions need to involve automation  Several seemingly small, low-cost re- engineering projects sometimes have more impact on laboratory performance than an expensive automation project.  “Automating a poor process still leaves one with a poor process.” 5/16/2022 2:31 AM 25
  • 26.  Use continuous quality improvement (CQI) tools such as Lean and Six Sigma to foster process improvements  Standardize processing procedures to “best practice” solutions with fewest “hand-offs.”  Reduce or eliminate non-value added handling and sorting.  Eliminate “running around” to find shared specimens.  Redesign workstations so that individuals process orders from start to finish.  Maximize the number of specimens at test run start times. 5/16/2022 2:31 AM 26
  • 27. EXAMPLES OF MODULAR PREANALYTICAL ORTASK- TARGETED AUTOMATION SYSTEMS 5/16/2022 2:31 AM 27
  • 28. Beckman Coulter’s AutoMate automation system for labs with daily volumes of 500 –1500 specimens features an LED machine vision system that inspects tubes through as many as three labels to find the top of the serum and the top of the packed red cells, then calculate the serum volume based on tube diameter. 5/16/2022 2:31 AM 28
  • 29. Motoman AutoSorter III –centrifugation, decapping, and racking into analyzer specific racks 5/16/2022 2:31 AM 29
  • 30. PVTVSII Aliquotter PVT RSA Pro Aliquotting Sorting System PVT 1000 Sorter 5/16/2022 2:31 AM 30
  • 33. AcceleratorTM Abbott Diagnostics (Inpeco) 5/16/2022 2:31 AM 33
  • 34. Beckman Coulter Power Processor at Ohio State University Hospital 5/16/2022 2:31 AM 34
  • 35. Efficiency SeriesTM by Integrated Laboratory Automation Solutions, Inc. (ILAS)(www.lab-ilas.com) has successfully connected to the Motoman AutoSorter III (as shown here) and has point-in-space sampling connections with the Advia Centaur, Beckman Coulter DxI, Dimension RXL, Ortho Fusion 5.1, Stago STA R,andTosoh AIA 2000 analyzers. 5/16/2022 2:31 AM 35
  • 36. Ortho-Clinical Diagnostics Single tube carrier Micro-Chip contains Sample ID,Tube Size, STAT, Route Info Multiple tube sizes accepted (12/13 x 75/100, 16x 100) Centrifuge ModuleUp to 300 tubes / hr DecapperUp to 500 samples / hour Ortho-Clinical Diagnostics (Raritan, NJ) andThermo Electron OCD, Finland enGen ™ 5/16/2022 2:31 AM 36
  • 37. Roche/Hitachi Pre-Analytical Modular System 5/16/2022 2:31 AM 37
  • 38. Siemens (Bayer) ADVIA®LabCell® (Dade Behring) Stream LAB®Analytical Workcell TheVersa CellTM system merges the Immulite 2000 analyzer with either theADVIA 1800 or the Centaur XP analyzers 5/16/2022 2:31 AM 38
  • 39. A Peek Into the Future of Clinical LaboratoryAutomation NewTrackTechnologies FlexLink X45 conveyor system with RFID pucks has capacities (speeds) of up to 3000 pucks per hour (20m/sec) MagneMotion’s MagneMoverTMLite transport system uses Linear Synchronous Motors (LSM) and magnetic pucks to achieve capacities (speeds) of up to 18,000 pucks per hour (120m/sec) Automated Inspection Systems (Machine Vision) Inspections for clots, hemolysis, lipemia, and icterus Inspections for tube type and size and cap color Inspections for mislabeled specimens 5/16/2022 2:31 AM 39
  • 40.  Laboratory testing plays a critical role in health assessment, health care, and ultimately, the public health.  Decisions about diagnosis, prognosis and treatment are based on the results and interpretations of laboratory tests, and irreversible harm may be caused by erroneous results.  In fact, estimates show that clinical laboratories provide about two-thirds of all objective information on patients’ health status
  • 41.  Hence, every clinical chemistry laboratory must have adequate procedures to assure quality of the results reported  Total quality management(TQM) means that every variable that could possibly affect the quality of the test results has been controlled.
  • 42.  The quality of laboratory services depends upon many characteristics, such as painless acquisition of a specimen, specimen analysis, correctness of the test result, proper documentation and reporting, quick turn-around time for the test, and reasonable cost.  To achieve good laboratory quality; the lab has to establish the following, qualified and experienced staff, calibrated and maintained equipment, standardized methods, adequate checking, and lastly accurate recording and reporting
  • 43.  To ensure consistent specimen quality; specimen collection and handling policies should be based on specific guidelines such as those established by National Committee for Clinical Laboratory Standards (NCCLS), recently known as Clinical and Laboratory Standards Institute (CLSI)  Many of these variables are outside the laboratory, hence their monitoring and control requires the integrated efforts of many individuals and hospital departments.
  • 44.  The combination of these processes is now considered to be part of the “total quality system”.  Laboratory quality management should involve all activities in the laboratory
  • 45. Variables  Preanalytical  Analytical  Postanalytical The major aim of the quality system is to reduce or, ideally eliminate all defects within the whole laboratory processes.
  • 46. TQMCycle •Data and Lab Management •Safety •Customer Service Patient/Client Prep Sample Collection Sample Receipt and Accessioning Sample Transport Quality Control Record Keeping Reporting Personnel Competency Test Evaluations Testing
  • 48. Variables to consider include : A - AppropriateTest Selection and ordering B - Patient Preparation C - Patient and Specimen Identification D - Specimen Collection E - SpecimenTransport F - Specimen Separation and Aliquoting G - Laboratory Logs and Work Lists H - Transcription Errors I - TurnaroundTime (TAT)
  • 49. A - AppropriateTest Selection and ordering Knowledge of the indications for testing, including test sensitivity and specificity for the patient's condition is very important. Using appropriate test panels,cost,….
  • 50. - Laboratory tests are affected by many factors, such as recent food intake, alcohol, drugs, smoking, caffeine, change in posture, bed rest, physical exercise, sleep, stress, time of the day, and menstruation. - Instructions concerning patient preparation should be included in ‘hospital procedure manuals’, and should be transmitted to patients both in the form of written and oral instructions.
  • 51. Samples should be taken in the early morning after awaking and about 8-10 h after last ingestion of food. If the patient has eaten recently and the physician wants the test to be performed anyway this should be noted on the requisition form as non fasting. Fasting includes abstinence of all food and drinks except water . Refraining from exercise and stressful activity the night before and just prior to blood collection
  • 52. Cortisol and ACTH, samples should be collected at 8am and 8pm Growth hormone : 8am after full awakening
  • 53. 1-Fasting blood: glucose, insulin, C-peptide after 6-8h fast 2-Post-prandial blood glucose: 2 h after a meal with or without intake of treatment as specified by the physician. 3-Oral glucose tolerance test: normal carbohydrate meal should be taken 3 days before the test, sample collection should be done after 10h fast, the patient is given 75g glucose for non pregnant adults oraly.
  • 54.  4-Lipid profile: fasting hours should be 12-14 5-TDM: the drug should be taken regularly for 5 days prior to sample collection, there should be no vomiting or diarrhea 48h before the analysis. Refer to the attachment for timing of trough and peak schedule
  • 55. Urine: patient should be provided with both written and spoken instructions when a clean catch sample is required. The 2Nd voided morning urine sample is preferred Collection .
  • 56. • Hydroxyprolene: the patient should stop eating meat and gelatin for 48h. • Catecholamines andVMA: the patient should stop tea, coffee, chocolate, vanilla, soda, and banana for 72 hours. • Aldosterone and Renin: the patient should decrease dietary salt for 72 hours
  • 57. C - Patient and Specimen Identification Many errors arise from handwritten labels and request forms.These can be eliminated by : 1- Careful comparison of the patient’s name and hospital number with those on the request form and specimen collection labels. 2-The use of bar code technology significantly reduces identification problems
  • 58.  1-The following information on the requisition form should be completed by the nurse:  1 name 2 sex  3 age 4 room number  5 bed number 6 department  7 patient medical record number  8 date physician ordering the analysis
  • 59.  Time of sample collection, specimen type.  Date andTime collected: the date ,time and name of the individual collecting the specimen these information should be completed by the nurse when specimens are collected on the unit such as urine, stool, CSF and body fluid specimens
  • 60.
  • 61.
  • 62. D - Specimen Collection : 1- Causes of Specimen Collection Problems : a- Prolonged application of tourniquet: This can lead to : (i) Anoxia: which causes leakage of small solutes from cell, e.g., K+. (ii) Haemoconcentration: which causes an increase in protein and protein-bound constituents. calcium, billirubin, cholesterol, drugs, and enzymes. Ideally tourniquet time should be brief (one minute), and prolonged fist clenching should be discouraged
  • 63. b- Intravenous infusion in an arm from which blood has been withdrawn results in dilution or contamination. c- Haemolysis: (i) Affects the concentration of analytes with RBC/plasma concentration differential (e.g. LDH, ALT, AST, K+, Pi). (ii) Causes interference in some methods (e.g. bilirubin, albumin).
  • 64. 1- Causes of Specimen Collection Problems d-Inappropriate anticoagulants or preservatives:  e.g., EDTA, oxalate and citrate cause a decrease in calcium  Gel or serum separator tubes should not be used for drug levels as the drug may be absorbed into the gel.
  • 65. 2 - How to Avoid Specimen Collection Problems: a- Assigning a well trained team for specimen collection. b-The team should be given clear instructions on sample collection. c- The identification of the person collecting the specimen should be maintained. d- Physicians should be encouraged to report inconsistent results. e-Any problem should be reviewed with the person in charge. f- Those showing quality performance should be awarded.
  • 66. E - SpecimenTransport:  Stability of the specimen during its transport is critical.  The effect of time (e.g. in case of glucose), temperature (e.g. on blood gases, NH3, PTH),  exposure to light (e.g. on bilirubin and CK) may have an impact on stability.  - serum or plasma should be physically separated from contact with cells as soon as possible  -A maximum limit of two hours from the time of collection is recommended.  - A contact time of less than two hours is recommended for potassium, phosphorus, glucose, ACTH, cortisol, lactic acid and catecholamines
  • 67. F - Specimen Processing ( Separation and Aliquoting): These are under laboratory control.The main variables are : 1- Centrifuge Performance: This is monitored by checking the speed, timer, and temperature. 2- Container Monitoring: a - Collection tubes, stoppers, pipets and aliquot tubes are sources of calcium and trace metal contamination. b-Cork and rubber stoppers increase calcium by 10- 15%. c-Some plastic materials adsorb trace amounts of some analytes, and should not be used for substances in low concentrations, e.g. PTH.
  • 68. 3 - Personnel Monitoring: a - Personnel who process laboratory specimens should be carefully trained and supervised b - Written procedure manuals should be available. c - Personnel performance and personnel safety should be monitored. d - The throughput time is an important part of the performance which can be calculated by recording the time of specimen arrival and the time when processing has been completed. e - The identification of the technologist should be recorded to facilitate the detection and correction of problems.
  • 69. G - Laboratory Logs andWork Lists: 1 -Once the specimen and request form arrive in the laboratory, we should: a - Check the matching of the patient’s name and identification number on the request form and specimen collection label. b - Inspect for adequacy of volume. c - Inspect for freedom from lipaemia or haemolysis. d - Check that the requested tests are suitable for the received sample. 2 - Then record the identification information, arrival time and requested tests in a “Master Log Book”. 3 - If assays are to be done immediately, record the specimen identification in “Work Sheets”.
  • 70. 4 - After assay, if the run is “in control”, test results are transferred to the “Result of Report Forms” for reporting. However, prior to reporting of results, we should recheck for transcription errors by comparing the results on the report form with those on the master log. 5 - If specimens are to be retested after dilution or there are any assay problems, this should be indicated on the “Master Log” or on a “Delayed Report Log”. 6 -If the specimen is stored for subsequent analysis (i.e. not assayed immediately), its identification, arrival time and requested test(s) should be recorded in a “Master Log”.
  • 72.  Is the time taken from receipt of the specimen in the lab to delivery of results to the ward.
  • 73.  It is imperative that the results are obtained as soon as possible to optimize the best possible outcome for the patients.
  • 74.  TAT vary greatly based on individual hospitals and the type of tests done to the patients.  TAT varies between routine & STAT
  • 75.  STAT testing is defined as any emergency test ordered, requiring a turnaround time of 1 hour or less.
  • 76.  Traditionally,TAT is affected by the three phases: pre-analytic, analytic, and post- analytic.
  • 77.  The lab should prepare reports on actual turnaround time.  Documentation of every step; time of receipt of request, time of sampling, time of receipt in the lab….etc  Comparison with previous figures for purposes of internal control  Share the information with other departments in regular meetings
  • 78. MAJOR PROBLEM 1. Delayed requests 2. Lost requests 3. Delayed sampling: patient not prepared 4. Lost samples 5. Delayed transport of samples
  • 79. 6. Variations inTAT between:  Regular day shift  Regular evening shift  Regular night shift  Regular weekend shift may be attributed to: diminished staff, less- experienced personnel, less-available equipment
  • 80. I - TurnaroundTime (TAT): 1 -Causes of IncreasedTAT: Delayed and lost requisitions, specimens, and reports 2 -Identification of the Cause of Delay: This can be done by monitoring the actual times of specimen collection, receipt in the laboratory, processing, analysis and reporting of results. This can be done manually or using a computer. In the manual method, time-stamps can be used, these being placed in blood-withdrawal areas, specimen-processing areas, result- reporting areas, and wards.
  • 81.  Delayed requests & sampling can be helped by the implementation of Phlebotomy teams in the system.
  • 82.  Bar coding at the point- of-phlebotomy B-D id
  • 83.
  • 84.  Standardized protocol for transport.  Authority to reject delayed specimens.  Clear rejection criteria to avoid wasting of time.
  • 85.  The use of computers and pneumatic tubes for sample transport have reduced turnaround time in large hospitals.  Inter-departmental ( cross-functional teams) meetings held to discuss turnaround time.
  • 86.  A pneumatic tubing system consists of stations throughout the hospital with a tube interconnecting them. Carriers can be placed in the tubes to carry samples to a desired destination.This method has proved successful in the reduction of the pre-analytic phase of theTAT.
  • 87.  Suitable number of centrifuges.  Suitable number of personnel.  Written procedure manual for different specimens.  Fast track for STAT.
  • 88.  Calibration means a process of testing and adjusting an instrument or test system to establish a correlation between the measurement response and the concentration or amount of the substance that is being measured by the test procedure.  Calibration verification means the assaying of materials of known concentration in the same manner as patient samples to substantiate the instrument or test system's calibration throughout the reportable range for patient test results.
  • 89. Quality Control 1- Internal control procedures that focus on monitoring single lab.  Daily monitoring of the precision and accuracy of the analytical method.  In practice ,internal QC procedures only detect changes in performance between the present operation and the stable operation that was characteristic during the base line period when the analytical method was thought to be operating properly .
  • 90.  Initial method evaluation studies are essential to ensure that systematic errors are not present before the baseline period and the determination of the mean and the control limits.  The accuracy of the method should be initially established by comparison with other analytical methods and should continue to be monitored by comparison with other analytical methods.
  • 91.  Ongoing comparison -of-methods studies are desirable to ensure that systematic errors do not slowly increase and go undetected by internal QC procedures.  These ongoing comparison studies are provided by the external QA programs, which in turn form the basis for proficiency testing programs.
  • 92. ProficiencyTesting (PT) :  Periodic testing, by laboratories, of samples received from a PT program.The PT program grades the samples, based on the determined value of the sample, and reports the results to the laboratory .PT is important because it is a tool the laboratory can use to verify the accuracy of their testing.
  • 93. PatientTest Management Record keeping system Patient identification Confidentiality
  • 94. Quality Assessment Ongoing, overall plan to monitor and ensure accurate, timely test results.
  • 95. The quantitative management of quality requires that performance be assessed and compared to the implied needs of customers and the defined requirements of regulators and/or accreditors.This aspect of assessing conformance to needs and requirements is described as: •Validation. Action [or process] of proving that a procedure, process, system, equipment, or method used works as expected and achieves the intended result. •Verification.The confirmation by examination and provision of objective evidence that specified requirements have been fulfilled.
  • 96. Do not fear mistakes… fear only the absence of constructive and corrective responses to those mistakes…
  • 97.  InTheory the total error is the Random error + the systematic error,  In practice Random error is represented by the SD or the CV %, on the other hand the systematic error is represented by the Bias of the Method.
  • 98.  The total error is compared to what is called Total Error Allowed (TEa) to check the performance of the method.
  • 99. TEa can be derived from CLIA and CAP providing fixed limits Total Error Limits (TEa) specify how far any result can vary from the target value before reaching an unacceptable Risk of Significant Error Total Error (TE) is a function of method inaccuracy and imprecision
  • 100.  The calculation of total error requires four valid numbers:  Target value (Peer Mean)  TEa limit (CAP Survey Limit or CLIA Limit)  Mean (Customer’s historical data, Actual)  SD (Customer’s operating SD)
  • 101.  The first step is to verify that these four numbers are correct.
  • 102. If you have the four numbers, you can use any of the two following equations: TE = Bias + 2 SD %TE = %bias + 2 CV
  • 103.  If the calculated total error is within the specifiedTEa limits, then the method is producing clinically acceptable results.  If the performance of the method exceeds total error limits, the cause must be investigated and corrective action initiated.
  • 104. Example 1 GLU Target Actual SD 275 269 4.5 TEa 6mg/dl or 10% (as per CAP/CLIA Limit) So theTEa in this case will be 10% of your target value = 275 * 10% = 27.5 The Bias will be 275 - 269 = 6 TheTotal Error = Bias + 2 sd. which equals 6 + 9 = 15 TE is less thanTEa (15 < 27.5) the method is within the acceptable performance
  • 105. ALP Target Actual 1SD 260 320 10 TEa 30% (CAP or CLIA limit) So theTEa in this case will be 30% of your target value TEa= 260 * 30% =78 The Bias will be 320 - 260 = 60 Total Error = Bias + 2 SD = 60 + 20 = 80 TE is more thanTEa (80 > 78) the method is outside the acceptable performance criteria and needs a corrective action
  • 106. Acceptable Performance Analyte Target value ± 20% Alanine aminotransferase (ALT) Target value ± 10% Albumin Target value ± 30% Alkaline phosphatase (ALP) Target value ± 30% Amylase Target value ± 20% Aspartate aminotransferase (AST) Target value ± 0.4 mg/dL or ± 20% Bilirubin, total Target value ± 3 SD Blood gas p02 Target value ± 5 mm Hg or ± 8% Blood gas pCO2 Target value± 0.04 Blood gas pH Target value ± 1.0 mg/dL Calcium, total Target value ± 5% Chloride Target value ± 10% Cholesterol, total Target value ± 30% Cholesterol (HDL) Target value ± 30% Creatine kinase MB elevated (present or absent) or Target value ±3 SD Creatinine Creatine kinase isoenzymes Target value ± 0.3 mg/dl or ± 15% Creatinine Performance Standards for common Clinical Chemistry Analytes as Defined by the CLIA
  • 107. Target value ± 6 mg/dL or ±10% Glucose Target value ± 20% Iron, total Target value ± 20/0 Lactate dehydrogenase (LDH) Target value ± 30% LDH isoenzymes Target value ± 25% Magnesium Target value ± 0.5 mmol/L Potassium Target value ± 4 mmol/L Sodium Target value ± 10% Total protein Target value ± 25% Triglycerides Target value ± 2 mg/dL or ± 9% Blood Urea Nitrogen Target value ± 17% Uric acid Performance Standards for common Clinical Chemistry Analytes
  • 109. Essential Elements for Control of AnalyticalVariables: 1.Instrument maintenance and operation. 2.Method selection and evaluation protocol. 3.Documentation of analytical protocols. 4.Test calibration. 5.Quality control. 6.Proficiency testing. 7.Reagents and Supplies. 8.Personnel.