2. INTRODUCTION TO FCS
• Scope of the Presentation
• History
• Introduction to flight control systems
• Conventional Vs Fly by Wire (FBW) Control Systems
• Importance of Indigenization of FCS
• Safety Implications
3. History
• The Architecture of flight control
system, essential for all flight
operations, has changed
significantly over the years.
• Soon after the first flights,
articulated surfaces were
introduced for basic controls.
4. Introduction
• Purpose of Flight Control System
• To regulate or guide the motion of an aerial machine or vehicle
• How it is done ?
• By transmitting the forces of the flight deck controls to the control
surfaces
6. Introduction
• Aircraft Rotations
• Aircraft rotates about C.G about axis
• Roll
• Rotation about x-axis
• Pitch
• Rotation about y-axis
• Yaw
• Rotation about z-axis
8. Introduction
• Primary Flight Control Systems
Required for three basic controls (Roll, Pitch and Yaw)
• Sub-systems
• Aileron Control System
• Elevator Control System
• Rudder Control System
9. Introduction
• Secondary Flight Control Systems
Required for finer control over aircraft by pilot and ease of workload
• Sub-systems
• Elevator Trim System
• Rudder Trim System
• High Lift Devices
10. Types of Flight Control Systems
• Mechanical
• Collection of mechanical components such as cables, pulleys and rods
• Hydro-Mechanical
• Hydraulically powered control surfaces
• Fly by Wire (FBW)
• Manual flight controls are replaced with electronic interface
11. Types of Flight Control Systems
• Mechanical Flight Control Systems
• Common on General Aviation Aircraft
• Gives pilot a lot of “feel” as he is directly connected to the control
surfaces on the aircraft
• Generally is made up of cables, pulleys, rods, and sometimes even
chains
• Routing these kind of systems throughout the aircraft requires a lot of
thought and creativity at times
• Generally not very good when there are large stick forces. The pilots
strength becomes the limiting factor.
12. Types of Flight Control Systems
• Mechanical Flight Control Systems
13. Types of Flight Control Systems
• Hydro-Mechanical Flight Control Systems
• Analogous to power steering on a car, easier physically to make control
inputs but loss of “feel” can be a problem
• Sometimes referred to as “boosted”
• Adds complexity to an already complex system
• Added weight
• Has to include hydraulic lines, actuators, pumps, and a linkage
between the hydraulic system and the mechanical cockpit controls
• Makes flying the aircraft less demanding and allows for high loads on
control surfaces and much physically larger control surfaces
• Sometimes makes use of “Artificial Feel Devices”
14. Types of Flight Control Systems
• Hydro-Mechanical Flight Control Systems
15. Types of Flight Control Systems
• Fly by Wire (FBW)
• Really more of a subset of Hydraulic Controls
• Commonly uses a hydraulic control circuit to physically move the
control surfaces and a computer controlled (digital) circuit that takes
pilot input and actuates the hydraulic system
• Common on newer commercial and military aircraft
• Computer “interpretation” of pilot input allows for better stability of the
aircraft allowing much more “on the edge” designs to be capable of
flying
• Has to be redundant because the computer is the only path between
the pilot and the controls
17. Types of Flight Control Systems
• Fly by Wire (FBW)
• This architecture is based on computer signal processing
• The pilot’s demand is first of all transduced into electrical signal in the
cabin and sent to a group of independent computers, the computers
sample data concerning the flight conditions and servo-valves and
actuators positions
• The pilot’s demand is then processed and sent to the actuator, properly
tailored to the actual flight status
• The full system has high redundancy to restore the level of reliability of
a mechanical or hydraulic system, in the form of multiple (triplex or
quadruplex) parallel and independent lanes to generate and transmit
the signals, and independent computers that process them.
18. Flight Safety Implications by Use of FBW
• Flight envelope protection
• Increase of stability and handling qualities
• Stability during release of weapons
• Interfacing of auto-pilot and other AFCS (Automatic FCS)
• Weight reduction
Aircraft Flight Control Systems can be sub-divided into
Primary flight controls are required to safely control an aircraft during flight.
Primary flight controls are required for performing three basic controls as explained in previous slides i.e. Rolling, Pitching and Yawing.
All these types of motions or rotations are achieved by Aileron, Elevator and Rudder Control Systems respectively.
Primary flight controls are required to improve the aircraft performance characteristics and to relieve excessive control loading
Elevator Trim System helps pilot to maintain the desired nose-up attitude and or angle of attack during flight.
Whereas the rudder trim system helps to maintain the infinitesimal directional control and / or to counter the side slip due to difference of load on both wings or in case of asymmetrical thrust in multi engine aircraft.
High Lift Devices include slats and flaps which increase the lift of the aircraft during critical flight phases e.g. takeoff and landing.
There are three types of flight control systems
Mechanical Flight Control System is a manually operated flight control system and is the most basic method of controlling an aircraft. This system comprises of mechanical components like cables, pulleys and rods.
Hydro Mechanical Control System has Hydraulically powered control surfaces.
In Fly by Wire Control System manual flight controls are replaced with electronic interface.
A general Schematic Diagram of Mechanical Flight Control System is as flashed.
A general Schematic Diagram of Hydro-Mechanical Flight Control System is as flashed
Examples of Fully Fly By Wire Control System include F-16.
A general Schematic Diagram of FBW Flight Control System is as flashed
The computers will reject and tune pilot’s demands that might exceed the airframe load factors
Increase of stability and handling qualities across the full flight envelope, including the possibility of flying unstable vehicles
Higher stability during release of tanks and weapons
Easier interfacing to auto-pilot and other automatic flight control systems
Weight reduction (mechanical linkages are substituted by wirings)