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1
Executive Summary
It was a good experience working with this company, his project is to execute the King
Hussein Cancer Center (KHCC) new building concrete structure construction project at
84,000 square meters, the building stands at a vertical 14 stories high which is ultimately
diffused within the urban landscape due to the south and east façades slated pattern and
stepped feature that are imitating the hills in the distance.
Unfortunately when I started my training the subsurface constructions have finished and
surface constructions was in 5th floor, but now it is in 10th floor, which means their
process were fast. The supervisor and design company is SIGMA, it has a multi-
disciplinary professional staff which can supervision and management of project, which
means the execution of project will be within plans and specifications.
2
Table of content
Chapter One: Introduction
1.1Gneral Natural of Training ..........………… ……………. 4
1.2Information about the project……………………………..4
Chapter Two:Company profile
2.1Breif Company Profile …………………………...………. 5
2.2Company Classification ………………………………….. 6
2.3Awards And Certifications ………………………….……. 7
2.4 KHCF SIGNS AGREEMENT ………….......………………..8
Chapter Three: Training Details
3.1 Waffle Slabs …………………………………….........…....9
3.2 Pouring Strips........................... ………………………....... 15
3.3 Columns ….....……………………………………………..20
3.4 Cores...................………………………………………… 24
3.5 Stairs.......…………………………………………………..27
3.6 Tower Cranes........................................................................28
Chapter Four: Recommendations And Conclusion
4.1Recommendations ……………………………………...29
4.2Conclusions ……………………………………………29
3
Chapter 1:
Introduction
1.1 General Nature of the training
I have trained 8 weeks it was a good experiences, a serious look has
been taken about the nature of working as engineer and how much
responsibilities that related to that type of job.
It was a practical one, where that type of training handles the issues
happening in the site and practices us engineers to make a sensitive
decision in a blink of eye.
It specialized in structural elements columns ,waffle slabs, walls, pour
strips and cores, surveying, general tests being implemented in site of,
work checking, casting mythology, reading and understanding plans
and others.
1.2 Background information
On a site east of the existing King Hussein Cancer Center (KHCC) in Amman, a new
center is to be constructed offering an additional in-patient 164 beds, diagnostic and
treatment facilities and out-patient clinics accommodated in 40,000 sqm of medical
services forming phase I of the project. This extension project defines the KHCC's
imprint as a leading cancer treatment facility in the Middle East.
4
Chapter2:
2.1 Brief Company Profile
The Late King Hussein Bin Talal Is Laying The Foundation ForSchneller School Project In
1958 AD, and beside himseen the late Haj Mohammad Ahmad Abu-Eisheh
MOHAMMAD ABU EISHEH & BROS. CONTRACTING COMPANY, is working in
the field of contracting inside The Hashemite Kingdom of Jordan, for more than fifty
years, serving the construction sector in HKJ, the company executed during this period of
time in various regions of The Hashemite Kingdom of Jordan, many governmental,
commercial buildings, hospitals, hotels, schools, educational buildings, academic
colleges, administrative buildings, housing projects, professional buildings and public
buildings in both public and private sectors, in addition to road projects, tunnels projects,
bridges, water and sewage projects, where the company dealt with various ministries and
agencies, institutions, government departments, University of Jordan, Yarmouk
University and Jordan armed forces.
5
The company is considered a founding member of the Jordanian Construction
Contractors Association, where the company’s classified in the field of buildings since
1969.
Praise be to God we did not fail in execution any work awarded to the company since its
establishment till this time, and it execute all the projects to the fullest extent, within the
time specified for the projects, this is in testimony of all whom the company worked
with, without any exception, but even before the specified period in many cases.
2.2 Company Classification
Construction buildings First Category
Buildings Maintenance First Category
Electro-Mechanics First Category
Road Constructions First Category
Concrete Works First Category
Bridges and Tunnels Intersections First Category
Dirt works/Excavation and Mining First Category
Decoration & Furnishing First Category
Water & Sewage Second Category
6
2.3 The company gained the following awards and
certificates:
ORDER OF THE STAR OF JORDAN,FOR ITS DISTINCTIVE WORK IN PALACE OF
JUSTICE -ABDALI
EUROMARKET AWARD ANDHONORCERTIFICATE FOR THE YEAR 1998, FOR THE
COMPANY’S DISTINCTIVE ACHIEVEMENTS.
MINISTRY OF PUBLIC WORKS AND HOUSINGAWARD FOR 2007 CONCERNING
RAGHADAN TOURISTIC COMPLEXPROJECT.
THE COMPANY GAINED ISO 9001-2008
THANKS AND APPRECIATION LETTERS FROM MOST OF PROJECT’S OWNERS THAT
THE COMPANY EXECUTED THEIR PROJECTS.
7
2.4 KHCF SIGNS AGREEMENT WITH
ABU EISHEH FOR NEW BUILDING
HRH Princess Ghida Talal, Chairperson of the Board of Trustees of the King Hussein Cancer
Foundation (KCHF), signed an agreement with Eng. Amjad Abu Eisheh General Manager of
Mohammed Ahmad Abu Eisheh and Bros. Contracting Company, who were awarded the King
Hussein Cancer Center (KHCC) new building concrete structure construction project.
The project will involve the construction of two new state-of-the-art facilities, created by global
company HKS Consulting, who specialize in designing top medical cancer centers. At 84,000
square meters, the new building project is three times the size of the existing center and will be
located across from it.
The new buildings will enable KHCC to absorb the increasing demand for top quality of cancer
care in Jordan and the region. They will double the existing Center’s capacity to absorb the rising
number of local and regional patients by providing space for 200 extra beds as well as increasing
the existing capacity of KHCC’s outpatient services. Equipped with the latest medical technology
used in cancer treatment,the larger space is also designed to guarantee maximum patient comfort.
HRH Princess Ghida Talal emphasized the urgent need for expansion saying, “No patient should
be left behind, or denied the quality treatment that they need because of the lack of space.”
Through the addition of the new buildings, KHCC will boost its standing as a center of excellence
and as Jordan’s medical jewel by becoming the main medical hub for comprehensive cancer
treatment and care,serving Jordan and the region.
KHCF aims to cover the costs of the new building project through fundraising. Furthermore, the
Jordanian Fatwa Council recently issued a proclamation qualifying any donations made towards
the KHCC New Building as an ongoing sadaka.
Construction is expected to be completed in stages, with the final stage to be completed by the
first half of 2014.
Also present at the signing ceremony were HRH Princess Dina Mired, Director General of
KHCF, Dr. Mahmoud Sarhan, Director General of KHCC, KHCF Board member Eng. Ali
Krayim, In addition to other engineers from Projacs Company who will manage this project and
Sigma Engineering Company who will supervise on the execution of the project.
8
Chapter 3
3.1 waffle slabs
waffle slabs provide a lighter and stiffer slab than an equivalent flat slab, reducing the
extend of foundations. They provide a very good form where slab vibration is an issue,
such as laboratories and hospitals.
Ribbed slabs are made up of wide band beams running between columns with equal
depth narrow ribs spanning the orthogonal direction. A thick top slab completes the
system.
Waffle slabs tend to be deeper than the equivalent ribbed slab. Waffle slabs have a thin
topping slab and narrow ribs spanning in both directions between column heads or band
beams. The column heads or band beams are the same depth as the ribs.
Benefits
 Flexible
 Relatively light, therefore less foundation costs and longer spans are economic
 Speed of construction
 Fairly slim floor depths
 Robustness
 Excellent vibration control
 Thermal mass
 Good for services integration
 Durable finishes
 Fire resistance
Formwork
Formwork is a structure, usually temporary, used to contain poured concrete and to
mould it to the required dimensions and support until it is able to support itself. It consists
primarily of the face contact material and the bearers that directly support the face contact
material.
The main types of formwork systems in use now are:
 Table form/flying form
 System column formwork
 Horizontal panel
 Slip form
 Tunnel form
9
Figure 3.1.1:DOKATable formwork for waffle slabs, this type of shoring called "mshjjer"
Figure 3.1.2:The beam reinforcement
10
Figure 3.1.3:Waffle slab moulds have to cleaned from old concrete before.
Figure 3.1.4:Waffle slab moulds were put.
11
(a) (b)
(c)
Figure 3.1.6: The waffle moulds have to be drilled from middle to removing them
after casting, and they have to be painted with wax to facilitate removing them.
12
Figure 3.7:Rips reinforcement
13
(a)
(b)
Figure 3.1.7:The moulds are removed by plowing air through middle hole.
14
3.2 Columns
Figure 3.2.1:The reinforcement of columns were cranked because size of beams
were reduced.
15
Figure 3.2.2: marks were put by surveyor from benchmark to check the centers of
columns, those marks were away one meter from centers.
16
Figure 3.2.3:Cleaning the columns from old concrete.
Figure 3.2.4:The reinforcements of new column were tied with the old one, and the
stirrups were connected.
17
Figure 3.2.5: System column fair face formwork
Figure 3.2.6:The inner concrete columns were poured by stationary pump, the outer
columns were poured by normal pump, but the columns in between were poured by
bucket.
18
Figure 3.2.7: After removing forms the columns were sprayed with curing agent to
prevent drying concrete.
19
3.3 Cores
Figure 3.3.1:The cores reinforcement new bar have to be cleaned before tying and
formwork system.
Figure 3.3.2:The cores reinforcement were cranked from outside because the
thickness of wall was reduced and it couldn't be cranked (the .
20
Figure 3.3.3:The cores reinforcement (walls and stiffener columns).
Figure 3.3.4:The cores fair face formwork.
21
Figure 3.3.5: Diagonal bars around the opening were necessary primarily to
control the crack.
22
Figure 3.3.6:The concrete cores were poured by stationary pump.
Figure 3.3.7:The concrete cores were compacted by vibrator.
23
3.4 Stairs
Figure 3.4.1:The bottom stairs formwork.
Figure 3.4.2:The walls around stairs were drilled to put the reinforcement.
24
Figure 3.4.3:The holes were grouted with Epoxy.
Figure 3.4.4 :The stairs reinforcement bars with epoxy
25
Figure 3.4.5:Keyfix E Epoxy resin cartridge system for anchoring
Description:
Key fix E is a high strength, fast cure, epoxy resin anchoring grout supplied in a pre-
packed cartridge system.
Applications:
- Permanent installation of reinforcement starter bars and dowel bars.
- Permanent installation of hand rails, safety fence, wall ties, railway tracks and ground
anchors.
Advantages:
- Exceptional rapid strength development.
- Resistant to dynamic loading.
- Exceptional high compressive.
- Extremely dense.
- Exceptional bond to concrete and steel surfaces.
26
3.5 Grid leveling
Figure 3.5.1:Choose randomly points to check the level of slab.
27
3.6 Tower Crane
There was a three tower cranes in project, they are multi function especially in transfer
material inside the project or from out to in .
The special function of tower crane to install the hollow core pre cast slabs .
Figure3.6.1:Tower Crane.
Figure 3.6.2:Tower Crane was braced first 30m in height and each 20m to avoid
buckling in Tower body.
28
Chapter 4
4.1 Recommendations
I have had the opportunity to train with Mohammad Ahmad Abu Eisha &
Brothers Contracting Company over the past eight weeks through a new
construction project (KHCC New Building)
Mohammad Ahmad Abu Eisha & Brothers Contracting Company
demonstrated a professional and ethical caliber during this time, paying
attention to showing to the trainees the detail while coordinating all aspects
of the work.
As an amateur engineer I recommend the universities to cooperatemore with
companies especially the one with the vast experience.
4.2 Conclusion
According to the company specialization the training was a practical one
(field site), and it focused on the field issues happening in the site.
In general we found the trainees that there are things need more practice
than the others, and how much works need to be done to success in the real
life.
During my training I have learned a lot about the civil engineering of the
building process its true what they say that observation the process complete
your idea after reading about it, and I have learned how to fill out the official
forms when I become an employee of any company like how to read and
respond to lab test results and how to schedule my work.

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King Hussein Cancer Center construction project overview

  • 1. 1 Executive Summary It was a good experience working with this company, his project is to execute the King Hussein Cancer Center (KHCC) new building concrete structure construction project at 84,000 square meters, the building stands at a vertical 14 stories high which is ultimately diffused within the urban landscape due to the south and east façades slated pattern and stepped feature that are imitating the hills in the distance. Unfortunately when I started my training the subsurface constructions have finished and surface constructions was in 5th floor, but now it is in 10th floor, which means their process were fast. The supervisor and design company is SIGMA, it has a multi- disciplinary professional staff which can supervision and management of project, which means the execution of project will be within plans and specifications.
  • 2. 2 Table of content Chapter One: Introduction 1.1Gneral Natural of Training ..........………… ……………. 4 1.2Information about the project……………………………..4 Chapter Two:Company profile 2.1Breif Company Profile …………………………...………. 5 2.2Company Classification ………………………………….. 6 2.3Awards And Certifications ………………………….……. 7 2.4 KHCF SIGNS AGREEMENT ………….......………………..8 Chapter Three: Training Details 3.1 Waffle Slabs …………………………………….........…....9 3.2 Pouring Strips........................... ………………………....... 15 3.3 Columns ….....……………………………………………..20 3.4 Cores...................………………………………………… 24 3.5 Stairs.......…………………………………………………..27 3.6 Tower Cranes........................................................................28 Chapter Four: Recommendations And Conclusion 4.1Recommendations ……………………………………...29 4.2Conclusions ……………………………………………29
  • 3. 3 Chapter 1: Introduction 1.1 General Nature of the training I have trained 8 weeks it was a good experiences, a serious look has been taken about the nature of working as engineer and how much responsibilities that related to that type of job. It was a practical one, where that type of training handles the issues happening in the site and practices us engineers to make a sensitive decision in a blink of eye. It specialized in structural elements columns ,waffle slabs, walls, pour strips and cores, surveying, general tests being implemented in site of, work checking, casting mythology, reading and understanding plans and others. 1.2 Background information On a site east of the existing King Hussein Cancer Center (KHCC) in Amman, a new center is to be constructed offering an additional in-patient 164 beds, diagnostic and treatment facilities and out-patient clinics accommodated in 40,000 sqm of medical services forming phase I of the project. This extension project defines the KHCC's imprint as a leading cancer treatment facility in the Middle East.
  • 4. 4 Chapter2: 2.1 Brief Company Profile The Late King Hussein Bin Talal Is Laying The Foundation ForSchneller School Project In 1958 AD, and beside himseen the late Haj Mohammad Ahmad Abu-Eisheh MOHAMMAD ABU EISHEH & BROS. CONTRACTING COMPANY, is working in the field of contracting inside The Hashemite Kingdom of Jordan, for more than fifty years, serving the construction sector in HKJ, the company executed during this period of time in various regions of The Hashemite Kingdom of Jordan, many governmental, commercial buildings, hospitals, hotels, schools, educational buildings, academic colleges, administrative buildings, housing projects, professional buildings and public buildings in both public and private sectors, in addition to road projects, tunnels projects, bridges, water and sewage projects, where the company dealt with various ministries and agencies, institutions, government departments, University of Jordan, Yarmouk University and Jordan armed forces.
  • 5. 5 The company is considered a founding member of the Jordanian Construction Contractors Association, where the company’s classified in the field of buildings since 1969. Praise be to God we did not fail in execution any work awarded to the company since its establishment till this time, and it execute all the projects to the fullest extent, within the time specified for the projects, this is in testimony of all whom the company worked with, without any exception, but even before the specified period in many cases. 2.2 Company Classification Construction buildings First Category Buildings Maintenance First Category Electro-Mechanics First Category Road Constructions First Category Concrete Works First Category Bridges and Tunnels Intersections First Category Dirt works/Excavation and Mining First Category Decoration & Furnishing First Category Water & Sewage Second Category
  • 6. 6 2.3 The company gained the following awards and certificates: ORDER OF THE STAR OF JORDAN,FOR ITS DISTINCTIVE WORK IN PALACE OF JUSTICE -ABDALI EUROMARKET AWARD ANDHONORCERTIFICATE FOR THE YEAR 1998, FOR THE COMPANY’S DISTINCTIVE ACHIEVEMENTS. MINISTRY OF PUBLIC WORKS AND HOUSINGAWARD FOR 2007 CONCERNING RAGHADAN TOURISTIC COMPLEXPROJECT. THE COMPANY GAINED ISO 9001-2008 THANKS AND APPRECIATION LETTERS FROM MOST OF PROJECT’S OWNERS THAT THE COMPANY EXECUTED THEIR PROJECTS.
  • 7. 7 2.4 KHCF SIGNS AGREEMENT WITH ABU EISHEH FOR NEW BUILDING HRH Princess Ghida Talal, Chairperson of the Board of Trustees of the King Hussein Cancer Foundation (KCHF), signed an agreement with Eng. Amjad Abu Eisheh General Manager of Mohammed Ahmad Abu Eisheh and Bros. Contracting Company, who were awarded the King Hussein Cancer Center (KHCC) new building concrete structure construction project. The project will involve the construction of two new state-of-the-art facilities, created by global company HKS Consulting, who specialize in designing top medical cancer centers. At 84,000 square meters, the new building project is three times the size of the existing center and will be located across from it. The new buildings will enable KHCC to absorb the increasing demand for top quality of cancer care in Jordan and the region. They will double the existing Center’s capacity to absorb the rising number of local and regional patients by providing space for 200 extra beds as well as increasing the existing capacity of KHCC’s outpatient services. Equipped with the latest medical technology used in cancer treatment,the larger space is also designed to guarantee maximum patient comfort. HRH Princess Ghida Talal emphasized the urgent need for expansion saying, “No patient should be left behind, or denied the quality treatment that they need because of the lack of space.” Through the addition of the new buildings, KHCC will boost its standing as a center of excellence and as Jordan’s medical jewel by becoming the main medical hub for comprehensive cancer treatment and care,serving Jordan and the region. KHCF aims to cover the costs of the new building project through fundraising. Furthermore, the Jordanian Fatwa Council recently issued a proclamation qualifying any donations made towards the KHCC New Building as an ongoing sadaka. Construction is expected to be completed in stages, with the final stage to be completed by the first half of 2014. Also present at the signing ceremony were HRH Princess Dina Mired, Director General of KHCF, Dr. Mahmoud Sarhan, Director General of KHCC, KHCF Board member Eng. Ali Krayim, In addition to other engineers from Projacs Company who will manage this project and Sigma Engineering Company who will supervise on the execution of the project.
  • 8. 8 Chapter 3 3.1 waffle slabs waffle slabs provide a lighter and stiffer slab than an equivalent flat slab, reducing the extend of foundations. They provide a very good form where slab vibration is an issue, such as laboratories and hospitals. Ribbed slabs are made up of wide band beams running between columns with equal depth narrow ribs spanning the orthogonal direction. A thick top slab completes the system. Waffle slabs tend to be deeper than the equivalent ribbed slab. Waffle slabs have a thin topping slab and narrow ribs spanning in both directions between column heads or band beams. The column heads or band beams are the same depth as the ribs. Benefits  Flexible  Relatively light, therefore less foundation costs and longer spans are economic  Speed of construction  Fairly slim floor depths  Robustness  Excellent vibration control  Thermal mass  Good for services integration  Durable finishes  Fire resistance Formwork Formwork is a structure, usually temporary, used to contain poured concrete and to mould it to the required dimensions and support until it is able to support itself. It consists primarily of the face contact material and the bearers that directly support the face contact material. The main types of formwork systems in use now are:  Table form/flying form  System column formwork  Horizontal panel  Slip form  Tunnel form
  • 9. 9 Figure 3.1.1:DOKATable formwork for waffle slabs, this type of shoring called "mshjjer" Figure 3.1.2:The beam reinforcement
  • 10. 10 Figure 3.1.3:Waffle slab moulds have to cleaned from old concrete before. Figure 3.1.4:Waffle slab moulds were put.
  • 11. 11 (a) (b) (c) Figure 3.1.6: The waffle moulds have to be drilled from middle to removing them after casting, and they have to be painted with wax to facilitate removing them.
  • 13. 13 (a) (b) Figure 3.1.7:The moulds are removed by plowing air through middle hole.
  • 14. 14 3.2 Columns Figure 3.2.1:The reinforcement of columns were cranked because size of beams were reduced.
  • 15. 15 Figure 3.2.2: marks were put by surveyor from benchmark to check the centers of columns, those marks were away one meter from centers.
  • 16. 16 Figure 3.2.3:Cleaning the columns from old concrete. Figure 3.2.4:The reinforcements of new column were tied with the old one, and the stirrups were connected.
  • 17. 17 Figure 3.2.5: System column fair face formwork Figure 3.2.6:The inner concrete columns were poured by stationary pump, the outer columns were poured by normal pump, but the columns in between were poured by bucket.
  • 18. 18 Figure 3.2.7: After removing forms the columns were sprayed with curing agent to prevent drying concrete.
  • 19. 19 3.3 Cores Figure 3.3.1:The cores reinforcement new bar have to be cleaned before tying and formwork system. Figure 3.3.2:The cores reinforcement were cranked from outside because the thickness of wall was reduced and it couldn't be cranked (the .
  • 20. 20 Figure 3.3.3:The cores reinforcement (walls and stiffener columns). Figure 3.3.4:The cores fair face formwork.
  • 21. 21 Figure 3.3.5: Diagonal bars around the opening were necessary primarily to control the crack.
  • 22. 22 Figure 3.3.6:The concrete cores were poured by stationary pump. Figure 3.3.7:The concrete cores were compacted by vibrator.
  • 23. 23 3.4 Stairs Figure 3.4.1:The bottom stairs formwork. Figure 3.4.2:The walls around stairs were drilled to put the reinforcement.
  • 24. 24 Figure 3.4.3:The holes were grouted with Epoxy. Figure 3.4.4 :The stairs reinforcement bars with epoxy
  • 25. 25 Figure 3.4.5:Keyfix E Epoxy resin cartridge system for anchoring Description: Key fix E is a high strength, fast cure, epoxy resin anchoring grout supplied in a pre- packed cartridge system. Applications: - Permanent installation of reinforcement starter bars and dowel bars. - Permanent installation of hand rails, safety fence, wall ties, railway tracks and ground anchors. Advantages: - Exceptional rapid strength development. - Resistant to dynamic loading. - Exceptional high compressive. - Extremely dense. - Exceptional bond to concrete and steel surfaces.
  • 26. 26 3.5 Grid leveling Figure 3.5.1:Choose randomly points to check the level of slab.
  • 27. 27 3.6 Tower Crane There was a three tower cranes in project, they are multi function especially in transfer material inside the project or from out to in . The special function of tower crane to install the hollow core pre cast slabs . Figure3.6.1:Tower Crane. Figure 3.6.2:Tower Crane was braced first 30m in height and each 20m to avoid buckling in Tower body.
  • 28. 28 Chapter 4 4.1 Recommendations I have had the opportunity to train with Mohammad Ahmad Abu Eisha & Brothers Contracting Company over the past eight weeks through a new construction project (KHCC New Building) Mohammad Ahmad Abu Eisha & Brothers Contracting Company demonstrated a professional and ethical caliber during this time, paying attention to showing to the trainees the detail while coordinating all aspects of the work. As an amateur engineer I recommend the universities to cooperatemore with companies especially the one with the vast experience. 4.2 Conclusion According to the company specialization the training was a practical one (field site), and it focused on the field issues happening in the site. In general we found the trainees that there are things need more practice than the others, and how much works need to be done to success in the real life. During my training I have learned a lot about the civil engineering of the building process its true what they say that observation the process complete your idea after reading about it, and I have learned how to fill out the official forms when I become an employee of any company like how to read and respond to lab test results and how to schedule my work.