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Engineering Projects
In Community Service
            Fall 2010 - Transportation Team

Lauren Stanhouse ’11                Michelle Havlock ’11

 Ryan McCarthy ’11                   Marcus Fisher ’13

 Danielle Egbert ’11
EPICS
            Fall 2010 - Transportation Team

Lauren Stanhouse ’11                Michelle Havlock ’11

 Ryan McCarthy ’11                   Marcus Fisher ’13

 Danielle Egbert ’11
Texas A&M University


✤   Transportation Services Mission Statement: Transportation
    Services is an empowered team of professionals dedicated to
    providing efficient, dynamic and innovative fleet, parking and
    transit services to the community. Transportation Services
    supports the teaching, research and public service mission of
    Texas A&M University, with focus on customer service and
    communication

✤   Smart Energy Campus Initiative: A collaboration of
    departments within the University system created to establish
    and promote “green energy” solutions throughout Texas
    A&M University.
Our Mission



✤   The EPICS Transportation Team, in coordination with Texas A&M
    Universities’ Transportation Services is a group of student engineers
    dedicated to the sustainable practice of engineering foundations to
    develop community service projects. We promote the University and
    it’s subsets mission values with focus on serving the community of
    students through Transportation Services.
Energy Harvesting Speed Bumps


✤   How can on-campus traffic be utilized to
    gain the University goal of LEED
    certification?
    ✤   Design a system to harvest energy from vehicles on campus to
        supply electricity to gate systems without impeding the flow or
        direction of traffic
The Design

✤   A plateau consisting of a series of modulated speed bumps that
    convert horizontal motion into rotational motion in order to
    generate electricity

         ✤   Light weight, high grade materials that allow for semi-
             portability

         ✤   Modulated design allows plateau to be lengthened and/
             or widened to fit traffic constraints
The Big Picture

 ✤   Using a low RPM,
     permanent magnet Direct
     Current generator

       ✤   Operates within 500
           Revolutions Per
           Minute

       ✤   Monetary Generation
           of up to $14,000 per
           year

* Assuming 500 RPM over a 16 hour primary operating day
The Mechanics

✤   Mechanical Design


✤   Fluid Dynamic Design
The Mechanics

✤   Mechanical Design


✤   Fluid Dynamic Design
Mechanical Design
  ✤   Direct drive, low RPM permanent magnet generator (0.5 eff)

  ✤   A stationary ball-screw linear actuator is rotated by vertical
      translation of the speed bump. The xy-planar rotation is
      transformed to xz-planar rotation using a right-angle bevel gear
      which directly drives the gear with ratcheting mechanism and
      generator

  ✤   Individual units of external-gears attached to ratcheting
      mechanisms are linked in series by a chain to the primary gear
      driving the generator
Single Unit
Single Unit
              Series of Units
Comparison
✤   Advantages:                              ✤   Disadvantages:

    ✤   Higher efficiency energy conversion       ✤   Requires custom parts

    ✤   Capable of achieving 500 RPM for         ✤   Mechanical components
        optimum generation                           require more frequent
                                                     maintenance
    ✤   Allows synchronous movement of
        multiple units on ONE generator          ✤   Open system must be
                                                     protected from weather and
                                                     unanticipated impact
The Mechanics

✤   Mechanical Design

✤   Fluid Dynamic Design
The Mechanics

✤   Mechanical Design

✤   Fluid Dynamic Design
Fluid Dynamic Design


  ✤   Micro-turbine driven, low RPM permanent magnet generator
      (0.3 eff - 0.5 eff)

  ✤   Fluid transfer from a compressible volume to an adjacent
      chamber through a tube containing a micro-turbine

  ✤   Closed system design
Fluid Dynamic Design Sketch
Micro-turbine housed within air release valve that turns shaft of generator.
Design Parameters

 ✤   The compressible volume is held under a confining pressure
     prior to impact

 ✤   Assuming 1/2 the compressible volume is transferred upon
     impact

 ✤   Power Generated (per car): 870 W

 ✤   Power Harvested: 26.1 kWh

     * Power harvested accounts for the assumed 0.3 and 0.5 efficiency of the turbine and generator
       respectively.
     * Power harvested calculated using max University gate traffic patterns over a 16 hour operating day.
Comparison
✤   Advantages:                              ✤   Disadvantages:

    ✤   Closed system operates independent       ✤   Requires an independent
        of weather                                   generator for each unit

    ✤   Fewer mechanical parts requiring         ✤   Power output under optimum
        maintenance                                  operating conditions (5.87
                                                     kWh) is less then estimated
    ✤   System is fully modulated and acts           mechanical design output
        independent of other units
                                                 ✤   Mechanical failure due to gas
                                                     lock within the system may
                                                     require extensive
                                                     maintenance
The Right Choice


✤   Mechanical Design

      ✤   500 RPM is achievable

      ✤   Higher power output (≈ 30 kWh)

      ✤   Lower unit cost because of shared generator

      ✤   Maintains modulated design in order to adapt to traffic constraints
The Next Steps

✤   Finalize mechanics with a mechanical engineer to ensure the safety of
    operators

✤   Dimensionalize custom parts

✤   Update speed bump design to account for proper height
    displacement of mechanical components

✤   Outsource manufacturing

✤   Implement across campus

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Epics fall 2010

  • 1. Engineering Projects In Community Service Fall 2010 - Transportation Team Lauren Stanhouse ’11 Michelle Havlock ’11 Ryan McCarthy ’11 Marcus Fisher ’13 Danielle Egbert ’11
  • 2. EPICS Fall 2010 - Transportation Team Lauren Stanhouse ’11 Michelle Havlock ’11 Ryan McCarthy ’11 Marcus Fisher ’13 Danielle Egbert ’11
  • 3. Texas A&M University ✤ Transportation Services Mission Statement: Transportation Services is an empowered team of professionals dedicated to providing efficient, dynamic and innovative fleet, parking and transit services to the community. Transportation Services supports the teaching, research and public service mission of Texas A&M University, with focus on customer service and communication ✤ Smart Energy Campus Initiative: A collaboration of departments within the University system created to establish and promote “green energy” solutions throughout Texas A&M University.
  • 4. Our Mission ✤ The EPICS Transportation Team, in coordination with Texas A&M Universities’ Transportation Services is a group of student engineers dedicated to the sustainable practice of engineering foundations to develop community service projects. We promote the University and it’s subsets mission values with focus on serving the community of students through Transportation Services.
  • 5. Energy Harvesting Speed Bumps ✤ How can on-campus traffic be utilized to gain the University goal of LEED certification? ✤ Design a system to harvest energy from vehicles on campus to supply electricity to gate systems without impeding the flow or direction of traffic
  • 6. The Design ✤ A plateau consisting of a series of modulated speed bumps that convert horizontal motion into rotational motion in order to generate electricity ✤ Light weight, high grade materials that allow for semi- portability ✤ Modulated design allows plateau to be lengthened and/ or widened to fit traffic constraints
  • 7.
  • 8. The Big Picture ✤ Using a low RPM, permanent magnet Direct Current generator ✤ Operates within 500 Revolutions Per Minute ✤ Monetary Generation of up to $14,000 per year * Assuming 500 RPM over a 16 hour primary operating day
  • 9. The Mechanics ✤ Mechanical Design ✤ Fluid Dynamic Design
  • 10. The Mechanics ✤ Mechanical Design ✤ Fluid Dynamic Design
  • 11. Mechanical Design ✤ Direct drive, low RPM permanent magnet generator (0.5 eff) ✤ A stationary ball-screw linear actuator is rotated by vertical translation of the speed bump. The xy-planar rotation is transformed to xz-planar rotation using a right-angle bevel gear which directly drives the gear with ratcheting mechanism and generator ✤ Individual units of external-gears attached to ratcheting mechanisms are linked in series by a chain to the primary gear driving the generator
  • 13. Single Unit Series of Units
  • 14. Comparison ✤ Advantages: ✤ Disadvantages: ✤ Higher efficiency energy conversion ✤ Requires custom parts ✤ Capable of achieving 500 RPM for ✤ Mechanical components optimum generation require more frequent maintenance ✤ Allows synchronous movement of multiple units on ONE generator ✤ Open system must be protected from weather and unanticipated impact
  • 15. The Mechanics ✤ Mechanical Design ✤ Fluid Dynamic Design
  • 16. The Mechanics ✤ Mechanical Design ✤ Fluid Dynamic Design
  • 17. Fluid Dynamic Design ✤ Micro-turbine driven, low RPM permanent magnet generator (0.3 eff - 0.5 eff) ✤ Fluid transfer from a compressible volume to an adjacent chamber through a tube containing a micro-turbine ✤ Closed system design
  • 18. Fluid Dynamic Design Sketch Micro-turbine housed within air release valve that turns shaft of generator.
  • 19. Design Parameters ✤ The compressible volume is held under a confining pressure prior to impact ✤ Assuming 1/2 the compressible volume is transferred upon impact ✤ Power Generated (per car): 870 W ✤ Power Harvested: 26.1 kWh * Power harvested accounts for the assumed 0.3 and 0.5 efficiency of the turbine and generator respectively. * Power harvested calculated using max University gate traffic patterns over a 16 hour operating day.
  • 20. Comparison ✤ Advantages: ✤ Disadvantages: ✤ Closed system operates independent ✤ Requires an independent of weather generator for each unit ✤ Fewer mechanical parts requiring ✤ Power output under optimum maintenance operating conditions (5.87 kWh) is less then estimated ✤ System is fully modulated and acts mechanical design output independent of other units ✤ Mechanical failure due to gas lock within the system may require extensive maintenance
  • 21. The Right Choice ✤ Mechanical Design ✤ 500 RPM is achievable ✤ Higher power output (≈ 30 kWh) ✤ Lower unit cost because of shared generator ✤ Maintains modulated design in order to adapt to traffic constraints
  • 22. The Next Steps ✤ Finalize mechanics with a mechanical engineer to ensure the safety of operators ✤ Dimensionalize custom parts ✤ Update speed bump design to account for proper height displacement of mechanical components ✤ Outsource manufacturing ✤ Implement across campus

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