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®
Limitorque
TM
LDG
Limitorque Direct Gas Powered Scotch Yoke Heavy-Duty Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
®
2
Limitorque Fluid Power Systems
Introduction
The Limitorque Fluid Power family of heavy-duty actuators
presents the Limitorque Direct Gas Scotch Yoke Actuators
LDG.
Today’s industry requirements are more rigorous than ever
before. Nowhere is this more evident than in the oil and gas
industry, where new requirements are incorporated into
project specifications almost every day and emphases on
personnel safety and equipment uptime is the norm.
The Limitorque Direct Gas (LDG) actuator has been specifically
designed to operate on high pressure pneumatic supply,
including pipeline gases, nitrogen and any other equivalent
high pressure source. This makes it a robust and efficient way
of providing reliable pipeline valve automation, even when
no external motive power supplies are present. Based on
Limitorque’s high efficiency scotch-yoke modules, the self-
contained system includes both the gas powered actuation unit
and the high pressure gas control circuit.
The LDG range of Limitorque direct gas powered actuators
are available in both spring-return and double-acting
configurations. They are suitable for actuating ball, butterfly
and plug valves or any other quarter-turn application.
LDG gas powered actuators deliver up to 300 kNm (221 000
ft-lb)* of precisely controlled torque. The LDG
is available in a selection of standard as well as special
material executions, upon request.
The actuator features a 25-year design life, depending
on service conditions, proper installation, operation and
maintenance. In order to achieve this industry-leading design
life, in-field maintenance is prescribed to be performed every
six years of operation. For high-cycle applications, more
frequent maintenance of replaceable wear surfaces, as outlined
in EN 15714, may be required.
To complete the actuation package, LDG actuators are
supplied with the on board Medium-High Pressure Control
group (MHPC) including both local and remote operation
configurations and multiple optional functionalities are
available to meet all pipeline application requirements.
Limitorque also provides engineering design services for
mounting hardware, ensuring that your actuation solution is
ready to handle the toughest challenges.
* For higher torque ranges, consult factory.
Key Benefits
•	 Reduced equipment footprint due to compact dimensions and design.
•	 Improved Lifespan with 25 years design life and maintenance interval up to 6
years or as prescribed in EN 15714 for high-cycle applications.
•	 Robust ,cost effective modular construction for minimizing repair expenses
and maximizing process availability.
•	 Simplified on-site maintenance for standard activities such as replacement
of scotch yoke sliding block without removing the actuator from the valve.
•	 Reduced environmental impact through Limitorque’s high pressure rated
MHPC control group that minimizes gas consumption and exhaust.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
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Features
•	 Spring Return Single Acting (Fail Close CW and Fail Open CCW) and Double Acting (Fail Last / Fail As Is)
executions
•	 True modular design for flexible and easy field conversion from Fail Close CW to Fail Open CCW
configuration or vice versa
•	 Symmetrical and canted scotch yoke types to perfectly fit valve torque requirement
•	 Fabricated carbon steel scotch yoke housing, high pressure pneumatic cylinder and spring can, providing
the most rugged actuator available; different materials of construction for polar or offshore applications
upon request
•	 ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel Cylinders, Tie Rods and Spool Pieces
available upon request
•	 Available for use in safety integrated systems up to and including SIL Level 3 in accordance with IEC
61508
•	 Suitable for use in on/off and modulating valve application, in general service, isolation service and safety
applications such as ESD or HIPPS
•	 On board Medium-High Pressure Control group (MHPC) including both local and remote operation
configurations and multiple optional functionalities are available to meet all pipeline application
requirements
•	 MHPC components are all rated for full system pressure. High pressure rating of controls and actuator
power cylinder eliminates need for pressure reducer, reducing system complexity, eliminating risks of gas
condensation and freezing, allowing higher torque output with smaller overall dimensions and reducing
gas use and exhaust.
•	 Dedicated MHPC control component enclosure in stainless steel with integral teminal box in anodized
aluminium
•	 MHPC anodized aluminium piping manifold simplifies piping and wiring assembly and minimizes leak
paths in gas control circuit.
•	 A full range of accessories including switchboxes, ESD & PST functionalities, custom control functions,
fire protection systems and hydraulic manual overrides are available for the LDG
Specifications
•	 Available in standard single-acting spring return and double-acting configurations, in torque ranges up to
300 kNm (221 000 ft-lb); contact factory for larger sizes
•	 105 barg (1500 PSIG) maximum allowable working pressure (MAWP) for both LDG actuator and MHPC
control group
•	 -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low temperature -60°C (-76°F)
and high temperature 160°C (320°F) ranges available upon request (polar, cold, arid and tropical
temperature requirements in accordance with IEC 60721)
•	 End mounted adjustable travel stops ± 5°, available also in an enclosed protected version upon request
Key Certifications and Standards Compliance
•	 Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6
•	 IP66/IP66M and IP67/IP67M configurations (MHPC is IP67)
•	 Standard output valve interface in compliance with ISO 5211
•	 Actuator spring design in compliance with EN 13906
•	 Corrosion protection in compliance with ISO 12944-2 and EN 15714-4; optionally available up to and
including C5-M
•	 Available in compliance with NACE specification MR0175 for sour gas applications
•	 Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN 13445-3 Part 2 for Unfired
Pressure Vessels
•	 Manufactured and tested in compliance with ISO 9001 and EN 15714-4
* Depending on service conditions, proper installation, operation and maintenance.
Manual Overrides
•	 Hydraulic Hand-Pump
LDG Double Acting
LDG Single Acting – Fail Close (CW)
LDG Single Acting – Fail Open (CCW)
LDG: Limitorque Direct Gas Heavy-Duty Scotch Yoke Actuators
With a design life of 25 years* and a maintenance interval up to six years*, the LDG range is a high pressure pneumatic heavy-duty actuator, with an
output torque up to 300 kNm (221 000 ft-lb). Enhanced performance is achieved by using a superior scotch yoke support design that significantly
reduces transverse loads. LDG actuators feature modular construction to minimize repair time and initial cost while maximizing process availability.
LDGAvailable Configurations
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
®
4
* Special or different materials available upon request
Slider Block
Yoke Pin
Head Flange
Tie Rod
Split Collar
Guide Ring
Stop Bolt
End Flange
Piston
Cylinder
Piston Rod
Scotch Yoke
Scotch Yoke
Bushing
Housing
Bushing
Guiding Block
Fork
ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL
1 Housing Carbon Steel 14 Tie rod Alloy Steel (with treatment)
2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel
3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel
4 Bushing PTFE + Steel 17 Fork Carbon Steel
5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze
6 Piston Rod Alloy Steel (Chrome plated) 19 Guiding Block Carbon Steel
7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (Chrome plated)
8 Carbon Steel (with treatment) Cover
LHS Standard Materials of Construction
Hex Nut
O-Ring
Anatomy of Limitorque LDG Actuator
The LDG range of Limitorque Gas Powered actuators is a robust, modular Scotch yoke design, available in both
spring return and double acting configurations. The design philosophy introduced on the heavy-duty LPS actuator
has been adopted for the LDG ranges, delivering enhanced performance and high reliability. The LDG is
available in a selection of standard as well as in different and special material executions, upon request.
ITEM DESCRIPTION MATERIAL
9 Hex Nut Carbon Steel
10 End Flange Carbon Steel
11 Guide Ring PTFE + Graphite
12 O-Ring NBR
13 Split Collar Alloy Steel
LDG Standard Materials of Construction*
ITEM DESCRIPTION MATERIAL
1 Housing Carbon Steel
2 Scotch Yoke Bushing Carbon Steel
3 Scotch Yoke Carbon Steel
4 Bushing PTFE + Steel
5 Cylinder Carbon Steel (with treatment)
6 Piston Rod Alloy Steel (chrome plated)
7 Piston Carbon Steel (with treatment)
8 Stop Bolt Carbon Steel (with treatment)
LDG Spring Return Actuator
9
8
7
6
5
4
3
2
1
10
11
12
13
14
15
16
17 18
19
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
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Spring Guide
Stop Bolt
Spring Can
Spring
Spring Rod
Guide Bar Cover
ITEM DESCRIPTION MATERIAL
14 Tie Rod Alloy Steel (with treatment)
15 Head Flange Carbon Steel
16 Yoke Pin Alloy Steel
17 Fork Carbon Steel
18 Slider Block Bronze
19 Guiding Block Carbon Steel
20 Guide Bar Alloy Steel (chrome plated)
ITEM DESCRIPTION MATERIAL
21 Cover Carbon Steel
22 Spring Rod Alloy Steel
23 Spring Spring Steel
24 Spring Guide Carbon Steel
25 Spring Can Carbon Steel
LDG Double Acting
Actuator15
14
13
12
11
10
18
17
16
19
20
2021
8
1
2
3
4
5 6
7 8
23 24
25
8
22
21
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
®
6
Seals Material
LDG Sizing and Selection
Due to the Scotch yoke mechanism, LDG actuators have a particular
U-shaped output torque curve, whether powered by a fixed supply
pressure or the spring.
In sizing of actuators powered directly by pipeline gas, care must be
taken to evaluate the valve torque requirements against the actuator
output torques at the varying pressures in the actual pipeline.
For a proper actuator model selection, the safety factors between actu-
ator output torque and valve torque requirement shall be calculated at
least in six points along the valve stroke, and as minimum, at the mini-
mum and maximum pipeline normal operating pressures.
In addition, a final check is necessary to guarantee that actuator
Maximum Output Torque does not exceed valve Maximum Allowable
Stem Torque (MAST).
The minimum set of parameters and features necessary for an optimal
actuator selection:
•	Valve torques at minimum and maximum pipeline pressure, including
MAST
•	Type of actuator:
– Single Acting/Spring Return: Fail Safe Close (CW) or Fail Safe Open
(CCW)
– Double Acting configuration for Fail Last or Fail As Is
•	Minimum and Maximum gas supply pressure to the actuator
•	Gas composition (H2S content) in case of sour gas applications
•	Safety Factors requested by the project or by a specific application
•	Working Temperature range
•	Open/Close stroking times
•	Additional options (manual override, limit switches, specific functional
requirements such as line-break, low or high pressure trip, etc, others
as applicable)
LDG Actuator Selection Table
0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Ouput Torque
Valve demand Torque
Valve OpenValve Closed
 =


 =


 =


Code Material Temperature Range
Climate Classification
According to IEC60721
B Buna Std Temp: -29°C to +100°C (-20°F to 212°F)
Tropical and Arid
V Viton ®
Hi Temp: up to +160°C (320°F)
S Silicon Low Temp: down to -40°C (-40°F) Temperate
Z Other Special Applications - Consult Factory Cold & Polar
Detailed output torque graphs covering the full valve stroke are
available for both spring return and double acting actuators.
BTO Break to open torque BTC Break to close torque
RTO Running to open torque RTC Running to close torque
ETO End to open torque ETC End to close torque
MAST
Maximum allowable
stem torque
SF Safety factor
Definitions
*Viton is a registered trademark of E. I. du Pont de Nemours.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
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LDG Torque and Pressure Table
Limitorque offers a selection of standard and custom
controls packages for most applications, including:
•	 Torque limiting devices
•	 Pneumatic and electronic line-break systems
•	 High / Low pressure pilots
•	 ESD function
Control System Options
Flowserve brands for most common control accessories:
One Flowserve Solution
•	Digital Positioners
–– LogixTM
–– PMVTM
•	Analog Positioners
–– PMV
–– AccordTM
•	Diagnostic Software
–– ValveSightTM
•	Valve Controllers
–– AutomaxTM
–– Worcester ControlsTM
•	Limit Switch Boxes
–– Worcester Controls
–– PMV
–– Automax
–– Accord
* Contact Flowserve for product availability and additional information.
Limitorque Additional Product Range Offering
Flowserve Solutions
In addition to providing actuators and controls, Flowserve and
Limitorque lead the industry with all the solutions that our
customers need to maintain efficiency and productivity.
•	 Aftermarket Parts and Services
•	 Business Assesments
•	 Actuator Inspection, Maintenance and Repair
•	 Engineering and Technical Services
- Engineering Support and Technical Assessments
- Equipment Performance Analysis and Upgrades
•	 Education and Training
- On-site and Online Trainings
•	 Asset Data Management and Optimization Solutions
Electric Actuators and Controls
•	 MX — Non-intrusive, electronic multi-turn actuators
•	 QX — Non-intrusive, electronic quarter-turn actuators
•	 Master Station, Controller for redundant networked actuators
•	 Network Controls, Modbus, Profibus DP/PA, Foundation
Fieldbus, DeviceNet, HART
•	 L120 — Electro-mechanical, Multi-turn electric actuators
with integral & network controls
•	 SMB — Electro-mechanical, Multi-turn electric actuators
for nuclear and severe duty service
Fluid Power Actuators
•	 Scotch Yoke Pneumatic actuators — LPS
•	 Compact Scotch Yoke Pneumatic actuators — LPC
•	 Scotch Yoke Hydraulic actuators — LHS/LHH
•	 Direct Gas actuators — LDG
•	 Compact Scotch Yoke Hydraulic actuators — LHC*
•	 Linear Pneumatic actuators — LPL
•	 Linear Hydraulic actuators — LHL
•	 Gas Over Oil actuators — LGO*
•	 Electro-Hydraulic actuators — LEH*
•	 Standard and Customized Controls
•	 Application Engineering Support
Gearboxes
•	 V – Bevel gearboxes for manual or motorized operation
•	 WG – Worm gearboxes for manual or motorized operation
•	 SR – Spur gearboxes for manual or motorized operation
Model
MOT
Maximum Operating Torque
Nm (ft-lbf)
MOP
Maximum Operating Pressure
Barg (PSIg)
MAWP
Maximum Allowable Workng Pressure
Barg (PSIg)
LDG-15 6000 (4425)
Variable for every cylinder size Variable for every cylinder size
LDG-20 12000 (8851)
LDG-25 21000 (15489)
LDG-30 40500 (29871)
LDG-35 75000 (55317)
LDG-40 150000 (110634)
LDG-50 300000 (221268)
LDG-60 Consult Factory
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
FCD LFENBR0005-01-A4 10/16 Printed in USA.
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,
operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included
with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con-
sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and
information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
© 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
Flowserve Limitorque
Fluid Power Systems
Product Sales
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Manufacturing and Operations Via
Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Research and Development
Via Belizzi 40/42
29122 Piacenza (PC), Italy
Email: lfpsinfo@flowserve.com
To find your local Flowserve representative
or for more information about Flowserve Corporation,
visit www.flowserve.com or call USA 1 800 225 6989 or
International +1 972 910 0774
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
Limitorque
TM
LHS and LHH
Limitorque Hydraulic Scotch Yoke Heavy-Duty Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
2
The Limitorque Fluid Power family of heavy-duty actuators
presents the Limitorque Hydraulic Scotch Yoke Actuators
Series LHS and LHH.
Today’s industry requirements are more rigorous than ever
before. Nowhere is this more evident than in the oil and gas
industry, where new requirements are incorporated into
project specifications almost every day and emphases on
personnel safety and equipment uptime is the norm.
To more aggressively meet these demands, Flowserve
Limitorque is offering the LHS and LHH Hydraulic Scotch
Yoke Heavy-Duty Actuator—specifically designed to meet or
exceed the latest and most rigorous of these requirements.
This makes Limitorque Scotch Yoke Hydraulic Actuators the
most technically advanced and market-compliant actuators
available anywhere in the world.
The LHS and LHH ranges of Limitorque hydraulic actuators
area robust, modular Scotch yoke design, available in both
springreturn and double-acting configurations. They are
suitable for actuating ball, butterfly and plug valves or any
other quarter-turn application.
LHS and LHH hydraulic actuators deliver up to 300 kNm
(221 000 ft-lb) of precisely controlled torque. The LHS and
LHH are available in a selection of standard as well as in
different and special material executions, upon request.
The same design philosophy, introduced on heavy-duty LPS
actuators, has been adopted for the LHS and LHH ranges,
delivering enhanced performance and high reliability.
Limitorque Fluid Power Systems
The actuator features a 25-year design life, depending on service
conditions, proper installation, operation and maintenance.
In order to achieve this industry-leading design life, in-field
maintenance is prescribed to be performed every six years of
operation. For high-cycle applications, such as control valve
operation, more frequent maintenance of replaceable wear
surfaces, as outlined in EN 15714, may be required.
To complete the actuation package, LHS and LHH actuators
are available with accessories, such as lockout modules,
manual overrides and control panels, like hydraulic power
units, accumulator racks, self-contained units and other
electro-hydraulic solutions.
Limitorque also provides engineering design services for
mounting hardware, ensuring that your actuation solution is
ready to handle the toughest challenges.
* For higher torque ranges, consult factory.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
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Features
•	 Spring Return Single Acting (Fail Close CW and Fail Open CCW) and
Double Acting (Fail Last / Fail As Is) executions
•	 True modular design for flexible and easy field conversion from Fail Close CW to
Fail Open CCW configuration or vice versa
•	 Symmetrical and canted scotch yoke types to perfectly fit valve torque requirement
•	 Fabricated carbon steel scotch yoke housing, hydraulic cylinder and spring can,
providing the most rugged actuator available; different materials of construction
for polar or offshore applications upon request
•	 ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel Cylinders,
Tie Rods and Spool Pieces available upon request
•	 Available for use in safety integrated systems up to and including SIL Level 3 in
accordance with IEC 61508
•	 Suitable for use in on/off, modulating and control valve application in general
service, protective service and safety applications such as ESD or HIPPS
•	 Full range of accessories and control systems: switchboxes, positioners; ESD and
PST functionalities; hydraulic power units, accumulator racks, self-contained units,
integrated electro-hydraulic solutions; fire protection; manual and hydraulic overrides
Specifications
•	 Available in standard single-acting spring return and double-acting configurations,
in torque ranges up to 250 kNm (184 000 ft-lb); contact factory for larger sizes
•	 207 barg (3000 PSIG) maximum allowable working pressure (MAWP);
345 barg (5000 PSIG) version upon request
•	 -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low
temperature -60°C (-76°F) and High temperature 160°C (320°F) ranges available
upon request (polar, cold, arid and tropical temperature requirements in accordance
with IEC 60721)
•	 End mounted adjustable travel stops ± 5°, available also in an enclosed protected
version upon request
Key Certifications and Standards Compliance
•	 Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6
•	 NEMA 4 and NEMA 4X configurations, per NEMA 250
•	 IP66/IP66M and IP67/IP67M configurations
•	 Standard output valve interface in compliance with ISO 5211
•	 Actuator spring design in compliance with EN 13906
•	 Corrosion protection in compliance with ISO 12944-2 and EN 15714-4;
optionally available up to and including C5-M
•	 Available in compliance with NACE specification MR0175 for sour gas applications
•	 Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1,
EN 13445-3 Part 2 for Unfired Pressure Vessels
•	 Manufactured and tested in compliance with ISO 9001 and EN 15714-4
*Depending on service conditions, proper installation, operation and maintenance.
Manual Overrides
•	 Hydraulic Hand-Pump as standard
•	 Hand-wheel upon request
LHS/LHH Double Acting
LHS/LHH Single Acting – Fail Close (CW)
LHS/LHH Single Acting – Fail Open (CCW)
LHS and LHH: Limitorque Hydraulic Heavy-Duty Scotch Yoke Actuators
With a design life of 25 years* and a maintenance interval up to six years*, the LHS and LHS are hydraulic heavy-duty actuators, with an output
torque up to 300 kNm (221 000 ft-lb). Enhanced performance is achieved by using a superior Scotch yoke support design that significantly reduces
transverse loads. LHS actuators feature modular construction to minimize repair time and initial cost while maximizing process availability.
LHS and LHH Available Configurations
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
4
* Special or different materials available upon request
Slider Block
Yoke Pin
Head Flange
Tie Rod
Split Collar
Guide Ring
Stop Bolt
End Flange
Piston
Cylinder
Piston Rod
Scotch Yoke
Scotch Yoke
Bushing
Housing
Bushing
Guiding Block
Fork
ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL
1 Housing Carbon Steel 14 Tie rod Alloy Steel (with treatment)
2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel
3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel
4 Bushing PTFE + Steel 17 Fork Carbon Steel
5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze
6 Piston Rod Alloy Steel (Chrome plated) 19 Guiding Block Carbon Steel
7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (Chrome plated)
8 Carbon Steel (with treatment) Cover
LHS Standard Materials of Construction
Hex Nut
O-Ring
Anatomy of Limitorque LHS/LHH Actuator
The LHS/LHH ranges of Limitorque hydraulic actuators are a robust, modular Scotch yoke design, available in both
spring return and double acting configurations. The design philosophy introduced on the heavy-duty LPS actuator
has been adopted for the LHS/LHH ranges, delivering enhanced performance and high reliability. The LHS/LHH are
available in a selection of standard as well as in different and special material executions, upon request.
ITEM DESCRIPTION MATERIAL
9 Hex Nut Carbon Steel
10 End Flange Carbon Steel
11 Guide Ring PTFE + Graphite
12 O-Ring NBR
13 Split Collar Alloy Steel
LHS/LHH Standard Materials of Construction*
ITEM DESCRIPTION MATERIAL
1 Housing Carbon Steel
2 Scotch Yoke Bushing Carbon Steel
3 Scotch Yoke Carbon Steel
4 Bushing PTFE + Steel
5 Cylinder Carbon Steel (with treatment)
6 Piston Rod Alloy Steel (chrome plated)
7 Piston Carbon Steel (with treatment)
8 Stop Bolt Carbon Steel (with treatment)
LHS/LHH Spring Return Actuator
9
8
7
6
5
4
3
2
1
10
11
12
13
14
15
16
17 18
19
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flowserve.com
Spring Guide
Stop Bolt
Spring Can
Spring
Spring Rod
Guide Bar Cover
ITEM DESCRIPTION MATERIAL
14 Tie Rod Alloy Steel (with treatment)
15 Head Flange Carbon Steel
16 Yoke Pin Alloy Steel
17 Fork Carbon Steel
18 Slider Block Bronze
19 Guiding Block Carbon Steel
20 Guide Bar Alloy Steel (chrome plated)
ITEM DESCRIPTION MATERIAL
21 Cover Carbon Steel
22 Spring Rod Alloy Steel
23 Spring Spring Steel
24 Spring Guide Carbon Steel
25 Spring Can Carbon Steel
LHS/LHH Double
Acting Actuator
15
14
13
12
11
10
18
17
16
19
20
2021
8
1
2
3
4
5 6
7 8
23 24
25
8
22
21
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
6
Seals Material
LHS and LHH Sizing and Selection
Due to the Scotch yoke mechanism, LHS/LHH actuators have a
particular U-shaped output torque curve, whether powered by
a fixed supply pressure or the spring.
For a proper actuator model selection, the safety factors
between actuator output torque and valve torque requirement
shall be calculated at least in six points along the valve stroke.
In addition, a final check is necessary to guarantee that actuator
Maximum Output Torque does not exceed valve Maximum
Allowable Stem Torque (MAST).
The minimum set of parameters and features necessary for
an optimal actuator selection:
•	Valve torques, including MAST
•	Type of actuator:
–– Single Acting/Spring Return: Fail Safe Close (CW) or 		
Fail Safe Open (CCW)
–– Double Acting configuration for Fail Last or Fail As Is
•	Minimum, Normal and Maximum Hydraulic Supply Pressure
to the actuator
•	Safety Factors requested by the project or by a specific
application
•	Working Temperature range
•	Open/Close stroking times
•	Additional options (manual override, control panel, limit switch
box, positioner, …)
LHS and LHH Actuator Selection Table
0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Ouput Torque
Valve demand Torque
Valve OpenValve Closed
 =


 =


 =


Code Material Temperature Range
Climate Classification
According to IEC60721
B Buna Std Temp: -29°C to +100°C (-20°F to 212°F)
Tropical and Arid
V Viton ®
Hi Temp: up to +160°C (320°F)
S Silicon Low Temp: down to -40°C (-40°F) Temperate
Z Other Special Applications - Consult Factory Cold & Polar
Detailed output torque graphs covering the full valve stroke are
available for both spring return and double acting actuators.
BTO Break to open torque BTC Break to close torque
RTO Running to open torque RTC Running to close torque
ETO End to open torque ETC End to close torque
MAST
Maximum allowable
stem torque
SF Safety factor
Definitions
*Viton is a registered trademark of E. I. du Pont de Nemours.
ACTUATORSERIES
example model number
075
1-1
1-2
2-1
- HP
HP - HYDRAULIC HANDPUMP
MANUALOVERRIDETYPE
S - SILICON
Z - SPECIAL
SEALMATERIAL
FC - FAIL CLOSE
FO - FAIL OPEN
B - BUNA
V - VITON
LHS - 15A FC 1-2- 075B -
30
35
40
PNEUMATICCYLINDERSIZE 065
SINGLE
ACTING
DOUBLE
ACTING
SPRINGCANSIZE
DD - 2 CYLINDERS TANDEM
D2 - 2 CYLINDERS
D1 - 1 CYLINDER
4-5
LHS - (207 MAWP)
LHH - (345 MAWP)
15
50
HOUSINGSIZE
YOKETYPE
280
060A - SYMMETRIC
B - DEMI-CANTED
C - CANTED
20
25
LHS and LHH Actuator Selection Table
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
7
flowserve.com
LHS/LHH Torque and Pressure Table
Model
MOT
Maximum Operating Torque
Nm (ft-lb)
MOP
Maximum Operating Pressure
barg (PSIG)
MAWP
Maximum Allowable Working Pressure
barg (PSIG)
LHS/LHH-15 6000 (4425)
Variable for every cylinder size. LHS: 207 barg (3000 psig)
LHH: 345 barg (5000 psig)
LHS/LHH-20 12 000 (8851)
LHS/LHH-25 21 000 (15 489)
LHS/LHH-30 40 500 (29 871)
LHS/LHH-35 75 000 (55 317)
LHS/LHH-40 150 000 (110 634)
LHS/LHH-50 300 000 (221 268)
LHS/LHH-60 Consult Factory Consult Factory
* MAWP 410 barg (6000 psig) available upon request
Limitorque offers a selection
of standard and custom
controls packages for most
applications, including:
•	 Hydraulic Control Panels
•	 Hydraulic Power Units (HPU)
•	 Hydraulic Accumulators Racks
•	 Self-Contained Units (SCU)
•	 Electro-Hydraulic Integrated
Solutions, upon request
Control System Options
Flowserve brands for most common control accessories:
One Flowserve Solution
•	Digital Positioners
–– LogixTM
–– PMVTM
•	Analog Positioners
–– PMV
–– AccordTM
•	Diagnostic Software
–– ValveSightTM
•	Valve Controllers
–– AutomaxTM
–– Worcester ControlsTM
•	Limit Switch Boxes
–– Worcester Controls
–– PMV
–– Automax
–– Accord
Hydraulic Control
System
* Contact Flowserve for product availability and additional information.
Limitorque Additional Product Range Offering
Flowserve Solutions
In addition to providing actuators and controls, Flowserve and
Limitorque lead the industry with all the solutions that our
customers need to maintain efficiency and productivity.
•	 Aftermarket Parts and Services
•	 Business Assesments
•	 Actuator Inspection, Maintenance and Repair
•	 Engineering and Technical Services
- Engineering Support and Technical Assessments
- Equipment Performance Analysis and Upgrades
•	 Education and Training
- On-site and Online Trainings
•	 Asset Data Management and Optimization Solutions
Electric Actuators and Controls
•	 MX — Non-intrusive, electronic multi-turn actuators
•	 QX — Non-intrusive, electronic quarter-turn actuators
•	 Master Station, Controller for redundant networked actuators
•	 Network Controls, Modbus, Profibus DP/PA, Foundation
Fieldbus, DeviceNet, HART
•	 L120 — Electro-mechanical, Multi-turn electric actuators
with integral & network controls
•	 SMB — Electro-mechanical, Multi-turn electric actuators
for nuclear and severe duty service
Fluid Power Actuators
•	 Scotch Yoke Pneumatic actuators — LPS
•	 Compact Scotch Yoke Pneumatic actuators — LPC
•	 Scotch Yoke Hydraulic actuators — LHS/LHH
•	 Compact Scotch Yoke Hydraulic actuators — LHC*
•	 Linear Pneumatic actuators — LPL
•	 Linear Hydraulic actuators — LHL
•	 Direct Gas actuators — LDG*
•	 Gas Over Oil actuators — LGO*
•	 Electro-Hydraulic actuators — LEH*
•	 Standard and Customized Controls
•	 Application Engineering Support
Gearboxes
•	 V — Bevel gearboxes for manual or motorized operation
•	 WG — Worm gearboxes for manual or motorized operation
•	 SR — Spur gearboxes for manual or motorized operation
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
FCD LFENBR0003-02-A4 Printed in USA. October 2016 © 2016 Flowserve Corporation.
flowserve.com
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,
operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included
with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con-
sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and
information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
© 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
Flowserve Limitorque
Fluid Power Systems
Product Sales
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Manufacturing and Operations
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Research and Development
Via Belizzi 40/42
29122 Piacenza (PC), Italy
Email: lfpsinfo@flowserve.com
To find your local Flowserve representative
or for more information about Flowserve Corporation,
visit www.flowserve.com or call USA 1 800 225 6989 or
International +1 972 910 0774
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
LimitorqueTM
LPS
Limitorque Pneumatic Scotch Yoke Heavy-Duty Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
2
Flowserve Limitorque makes valve control easier
in ways as diverse as the applications in which its
products are used. LPS pneumatic actuators deliver
up to 300 kNm* (221 270 ft-lb) of precisely controlled
torque — safely automating valves for all types of
applications, including HIPPS (High-Integrity Pressure
Protection Systems).
Available in a wide range of materials suitable for use
in the most demanding conditions, LPS actuators are
complemented by a comprehensive range of control systems,
including ESD, PST, Line-Break and Quick-Closing options.
A suite of standard controls systems is available for short
delivery, but the Limitorque engineering team can design
custom solutions for the largest and most complex customer
requirements.
Today’s industry requirements are more rigorous than ever
before. Nowhere is this more evident than in the Oil and
Gas industry where new requirements are incorporated
into project specifications almost every day. Limitorque has
addressed these demanding requirements in the design of
their latest product, the LPS actuator. This makes the LPS
the most technically advanced and market-compliant actuator
available anywhere in the world.
The LPS actuator features a 25-year design life depending
on service conditions, proper installation, operation and
maintenance. In order to achieve this industry-leading design
life, in-field maintenance is prescribed to be performed every
six years of operation. For high-cycle applications, such as
control valve operation, more frequent maintenance of the
replaceable wear surfaces, as outlined in EN 15714, may be
required.
To complete the automation package, LPS actuators are
available with accessories such as lockout modules and gear
overrides. Limitorque provides engineering design services for
mounting hardware, ensuring that your actuation solution is
ready to handle the toughest challenges.
Quality, Dependability and Productivity
* For higher torque ranges, consult factory.
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flowserve.com
3
LPS Limitorque Pneumatic Heavy-Duty Scotch Yoke Actuators
LPS actuators provide up to 300 kNm (221 270 ft-lb) of heavy-duty torque. Enhanced performance is achieved by using a superior
scotch yoke support design that significantly reduces transverse loads. LPS actuators feature modular construction to minimize
repair time and initial cost while maximizing process availability.
Features
•	 Spring Return Single Acting (Fail Close CW and Fail Open CCW)
and Double Acting (Fail Last / Fail As Is) executions
•	 True modular design for flexible and easy field conversion from Fail Close
CW to Fail Open CCW configuration or vice versa
•	 Scotch yoke housing design optimized to facilitate field maintenance and to
provide extended design life
•	 Symmetrical and canted scotch yoke types to perfectly fit valve torque
requirement
•	 Fabricated carbon steel scotch yoke housing, pneumatic cylinder and spring
can, providing the most rugged actuator available; different materials of
construction for polar or offshore applications upon request
•	 ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel
Cylinders, Tie Rods and Spool Pieces available upon request
•	 Increased maximum valve stem acceptability to allow direct coupling with
valves
•	 Suitable for use in on/off, modulating and control valve application in general
service, protective service and safety applications such as ESD or HIPPS
•	 Full range of accessories: switchboxes, positioners; ESD and PST
functionalities; custom control panels; fire protection; quick exhaust and
dampers; manual and hydraulic overrides*
Specifications
•	 Available in standard single-acting spring return and double-acting
configurations, in torque ranges up to 300 kNm (221 270 ft-lb); contact
factory for larger sizes
•	 Maximum allowable working pressure (MAWP): 12 barg (174 PSIG)
•	 Suitable supply medium: instrument air, nitrogen or sweet gas; contact
factory for sour gas applications
•	 -29°C to 100°C (-20°F to 212°F) standard operating temperature range;
Low temperature -60°C (-76°F) and high temperature 160°C (320°F)
ranges available upon request (polar, cold, arid and tropical temperature
requirements in accordance with IEC 60721)
•	 End mounted adjustable travel stops ± 5°, available also in an enclosed
protected version upon request
Key Certifications and Standards Compliance
•	 Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6
•	 IP66/IP66M and IP67/IP67M configurations per EN 60529
•	 SIL 3 certified in accordance with IEC 61508
•	 Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, 	
EN 13445-3 Part 2 for Unfired Pressure Vessels
•	 NEMA4 and NEMA4X per NEMA 250
•	 Available valve interface in compliance with ISO 5211
•	 Actuator spring design in compliance with EN 13906
•	 Corrosion protection in compliance with ISO 12944-2 and EN 15714-3;
optionally available up to and including C5-M
•	 Available in compliance with NACE specification MR0175 for sour gas
applications
•	 Manufactured and tested in compliance with ISO 9001 and EN 15714-3
•	 Certified according to CU TR and GOST-R
LPS Single Acting with Enclosed Handwheel (-JS)
LPS Single Acting with Bevel Gear Handwheel (-BG)
LPS Single Acting with Hydraulic Handpump (-HP)
LPS Single Acting with Jackscrew Light (-JL)
* Sandwich De-Clutchable Worm gear manual
override available as option upon request
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4
Anatomy of Limitorque LPS Actuator
The Limitorque Pneumatic Scotch Yoke (LPS) Heavy-Duty Actuator is designed to meet the industry’s
most recent and stringent safety and performance standards for oil and gas applications. Heavy-duty
design features a robust construction with high-strength materials that deliver maximum force while
minimizing localized stresses. With a maximum allowable working pressure of 12 barg (174 psig), the
Scotch yoke actuator provides up to 300 kNm (221 270 ft-lb) of precisely controlled torque. The actuator
is available in single-acting spring return and double-acting configurations.
LPS Standard Materials of Construction*
ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL
1 Housing Carbon Steel 14 Tie Rod Alloy Steel (with treatment)
2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel
3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel
4 Bushing PTFE + Steel 17 Fork Carbon Steel
5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze
6 Piston Rod Alloy Steel (chrome plated) 19 Guiding Block Carbon Steel
7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (chrome plated)
8 Stop Bolt Carbon Steel (with treatment) 21 Cover Carbon Steel
9 Hex Nut Carbon Steel 22 Spring Rod Alloy Steel
10 End Flange Carbon Steel 23 Spring Spring Steel
11 Guide Ring PTFE + Graphite 24 Spring Guide Carbon Steel
12 O-Ring NBR 25 Spring Can Carbon Steel
13 Split Collar Alloy Steel
*Special or different materials available upon request
8
17
20
2
423
22
25
24
1
Stop Bolt
Spring Brushing
Fork
Housing
Bushing
Guide Bar
Spring Guide
Spring Rod
Spring Can
LPS Spring Return Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
flowserve.com
5
9
10
11
12
1314
15
16
18
19
3
5
6
7
8
21
Piston
Piston Rod
Head Flange
Guiding Block
Tie Rod
Scotch Yoke
Yoke Pin
Slider Block
Cover
End Flange
Stop Bolt
Hex Nut
Split CollarGuide Ring
O-Ring
Cylinder
18
4
2
1
8
20 21 17 3 15
9
11
5
7
10
14 13
6
16
19
LPS Double Acting Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
6
example model number
200
1-1
1-2
2-1
- JL
JL - JACKSCREW LIGHT
JS - ENCLOSED JACKSCREW
BG - BEVEL GEAR
HP - HYDRAULIC HANDPUMP
MANUALOVERRIDETYPE
S - SILICON
Z - SPECIAL
SEALMATERIAL
FC - FAIL CLOSE
FO - FAIL OPEN
B - BUNA
V - VITON®*
LPS - 15A FC 1-2- 155B -
15
50
HOUSINGSIZE
YOKETYPE
1200
155A - SYMMETRIC
B - DEMI-CANTED
C - CANTED
20
25
30
35
40
PNEUMATICCYLINDERSIZE
175
SINGLE
ACTING
DOUBLE
ACTING
SPRINGCANSIZE
DD - 2 CYLINDERS TANDEM
D2 - 2 CYLINDERS
D1 - 1 CYLINDER
4-5
LPS Actuator Selection Table
*Viton is a registered trademarks of E. I. du Pont de Nemours
Seals Material
Code Material Temperature Range
Climate Classification
According to IEC60721
B Buna Std Temp: -29°C to +100°C (-20°F to 212°F)
Tropical and Arid
V Viton ®*
Hi Temp: up to +160°C (320°F)
S Silicon Low Temp: down to -40°C (-40°F) Temperate
Z Other Special Applications - Consult Factory Cold & Polar
LPS Torque and Pressure Table
Model
MOT
Maximum Operating Torque
Nm (ft-lb)
MOP
Maximum Operating Pressure
barg (PSIG)
MAWP
Maximum Allowable Working Pressure
barg (PSIG)
LPS-15 6000 (4425)
Variable for every cylinder size.
12 barg (174 psig)*
LPS-20 12 000 (8851)
LPS-25 21 000 (15 489)
LPS-30 40 500 (29 871)
LPS-35 75 000 (55 317)
LPS-40 150 000 (110 634)
LPS-50 300 000 (221 268)
LPS-60 Consult Factory Consult Factory
LPS Manual Overrides
Suffix Description
LPS Actuator Model
LPS-15 LPS-20 LPS-25 LPS-30 LPS-35 LPS-40 LPS-50
-JL Jackscrew Light Handwheel ü ü - - - - -
-JS Enclosed Jackscrew Handwheel ü ü - - - - -
-BG Bevel Gear Handwheel - - ü ü - - -
-HP Hydraulic Manual Hand Pump ü ü ü ü ü ü ü
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
flowserve.com
7
Flowserve brands for most common control accessories:
Flowserve Solutions
In addition to providing actuators and controls designed
to meet or exceed all of today’s rigorous requirements,
Flowserve and Limitorque lead the industry with all of the
essential related solutions that our customers need to
maintain peak efficiency and productivity.
•	 Aftermarket Parts and Services
•	 Business Assesments
•	 Actuator Inspection, Maintenance and Repair
•	 Engineering and Technical Services
–– Engineering Support
–– Technical Assessments
–– Equipment Performance Analysis and Upgrades
•	 Education and Training
–– On-site Training
–– Online Training
•	Asset Data Management and Optimization Solutions
Limitorque offers a selection of standard and custom
controls packages for most applications to fill customers’
needs for short lead-time, low-cost solutions.
•	 PST
•	 ESD
•	 Quick-closing
•	 Modulating/CV functionality
•	 Quick exhaust valve with flow
regulator suitable for closed
loop assembly, when required
•	 Cylinder integral quick exhaust
valve (double acting fast actuator)
•	 Pneumatic booster (¼ in, ½ in, 1 in size, AL and 316 SS)
•	 3/2 and 5/2 pneumatic piloted valve with manual reset
and override (¼ in, ½ in, 1 in size, AL and 316 SS)
•	 Unidirectional and bidirectional flow regulator valve
(¼ in, ½ in, 1 in size, AL and 316 SS)
•	 Compact fittings to reduce pipe and control dimensions
(¼ in, ½ in, 1 in size, AL and 316 SS)
Electric Actuators and Controls
•	CEA — Compact Electric Actuator
•	MX — Non-intrusive, electronic multi-turn actuators
•	QX — Non-intrusive, electronic quarter-turn actuators
•	Master station, controller for redundant networked actuators
•	Network controls, Modbus, Profibus DP/PA, Foundation
Fieldbus, DeviceNet, HART
•	L120 — Electro-mechanical, multi-turn electric actuators
with integral and network controls
•	SMB — Electro-mechanical, multi-turn electric
actuators for nuclear and severe duty service
Limitorque Additional Product Range Offering
One Flowserve Solution
Control System Options
Gearboxes
•	V — Bevel gearboxes for manual or motorized operation
•	WG — Worm gearboxes for manual or motorized operation
•	SR — Spur gearboxes for manual or motorized operation
•	Digital Positioners
–– LogixTM
–– PMVTM
•	Analog Positioners
–– PMV
–– AccordTM
•	Diagnostic Software
–– ValveSightTM
•	Valve Controllers
–– AutomaxTM
–– Worcester ControlsTM
•	Limit Switch Boxes
–– Worcester Controls
–– PMV
–– Automax
–– Accord
Fluid Power Actuators
•	Scotch yoke pneumatic actuators — LPS
•	Compact Scotch yoke pneumatic actuators — LPC
•	Scotch yoke hydraulic actuators — LHS
•	Compact Scotch yoke hydraulic actuators — LHC*
•	Linear pneumatic actuators — LPL
•	Linear hydraulic actuators — LHL*
•	Direct gas actuators — LDG
•	Gas over oil actuators — LGO*
•	Electro-hydraulic actuators — LEH*
•	Standard and customized controls
•	Application engineering support
*Contact Flowserve for product availability and additional information.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
FCD LFENBR0001-05-A4 October 2016 © 2016 Flowserve Corporation
flowserve.com
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,
operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included
with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con-
sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and
information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
© 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
Flowserve Limitorque
Fluid Power Systems
Product Sales
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Manufacturing and Operations
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Research and Development
Via Belizzi 40/42
29122 Piacenza (PC), Italy
Email: lfpsinfo@flowserve.com
To find your local Flowserve representative
or for more information about Flowserve Corporation,
visit www.flowserve.com or call USA 1 800 225 6989 or
International +1 972 910 0774
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
Limitorque
®
LPC
Limitorque Pneumatic Compact Scotch Yoke Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
2
Today’s industry requirements are more rigorous
than ever before. Nowhere is this more evident than
in the oil and gas industry where new requirements
are incorporated into project specifications almost every
day. Limitorque has addressed these demanding 	
requirements in the design of their latest fluid power
products, the LPC and LPS actuators. This makes LPC
and LPS the most technically advanced and 		
market-compliant actuators available anywhere in the
world.
The LPC actuator features a 25-year design life, depend-
ing on service conditions, proper installation, operation
and maintenance. In order to achieve this industry-lead-
ing design life, in-field maintenance is prescribed to be
performed every five years of operation. For high-cycle
applications, such as control valve operation, more
frequent maintenance of replaceable wear surfaces, as
outlined in EN 15714, may be required.
To complete the actuation package, LPC actuators are
available with accessories such as lockout modules
and manual overrides. Limitorque provides engineering
design services for mounting hardware to ensure that
your actuation solution is ready to handle the 	
toughest challenges.
The Flowserve Limitorque portfolio of products makes valve
control easier in so many ways — in almost as many ways as
the applications they serve.
The Limitorque Pneumatic Compact (LPC) range is a robust,
lightweight, modular Scotch yoke design available in both
spring return and double acting configurations. It is suitable
for actuating ball, butterfly and plug valves or any other 	
quarter-turn application.
LPC compact actuators deliver up to 5500 Nm* (4057 ft-lb) of
precisely controlled torque. The LPC product range is 	
complementary to the Limitorque LPS heavy-duty pneumatic
Scotch yoke actuators.
A similar design philosophy to the heavy-duty LPS was applied
to the new LPC range, delivering enhanced performance and
high reliability. The LPC is available in standard as well as 	
special material configurations upon request.
LPC actuators are complemented by a comprehensive range
of control systems, including ESD, PST and Quick Closing
options. A suite of standard controls systems is available for
short delivery, but the Limitorque engineering team can design
custom solutions for the largest and most complex customer
requirements.
Limitorque Fluid Power Systems
* For higher torque ranges, consult factory.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
3
flowserve.com
LPC Limitorque Pneumatic Compact Scotch Yoke Actuators
With a 25-year design life* and a maintenance interval up to five years*, the LPC Limitorque Pneumatic Compact actuator is a
complementary product to the available range of Limitorque LPS heavy-duty pneumatic Scotch yoke actuators.
Features
•	 Spring Return Single Acting (Fail Close CW and Fail Open CCW) and
Double Acting (Fail Last / Fail-as-is) executions
•	 Easy field conversion from Fail Close CW to Fail Open CCW
configuration or vice versa
•	 Symmetrical and Canted Scotch yoke types to perfectly fit valve
torque requirement
•	 Housing constructed in Nodular Ductile Cast Iron; Carbon Steel or
different materials of construction available upon request.
•	 Carbon Steel ENP lined Cylinders; Stainless Steel Cylinders, Tie Rods
and Spool Pieces available upon request
•	 External Tie Rods cylinder construction; protected Tie Rods version
available upon request for offshore applications
•	 Upon request, available in balanced weight configuration, with cylinder
and spring installed on opposite sides of central body**
•	 Suitable for use in on/off, modulating and control valve application
in general service, protective service and safety applications such as
ESD or HIPPS
•	 Full range of accessories: switchboxes, positioners; ESD and PST
functionalities; custom control panels; fire protection; 		
manual overrides
Specifications
•	 Torque range from 50 Nm (37 ft-lb) up to 5500 Nm (4057 ft-lb)**
•	 Maximum allowable working pressure (MAWP): 12 barg (174 PSIG)
•	 -29°C to 100°C (-20°F to 212°F) standard operating temperature range;
Low temperature -60°C (-76°F) and high temperature 160°C (320°F)
ranges available upon request (polar, cold, arid and tropical temperature
requirements in accordance with IEC 60721)
•	 End mounted adjustable travel stop ± 5°, available also in an enclosed
protected version upon request
Key Certifications and Standards Compliance
•	 Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6
•	 NEMA4 and NEMA4X per NEMA 250
•	 IP66/IP66M and IP67/IP67M certified
•	 SIL 3 certified in accordance with IEC 61508
•	 Available valve interface in compliance with ISO 5211
•	 Actuator spring design in compliance with EN 13906
•	 Corrosion protection in compliance with ISO 12944-2 and EN 15714-3;
optionally available up to and including C5-M
•	 Available in compliance with NACE specification MR0175 for sour gas
applications
•	 Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1,
EN 13445-3 Part 2 for Unfired Pressure Vessels
•	 Manufactured and tested in compliance with ISO 9001 and EN 15714-3
•	 Available according to CU TR and GOST-R
LPC Spring Return With Manual Override
LPC Double Acting Without Manual Override
LPC Double Acting With Manual Override
LPC Spring Return Without Manual Override
LPC Modular Design and Accessories
LPC Special (Balanced Weight) Configuration,
With Cylinder and Spring Installed on Opposite
Sides of Central Body
*	 Depending on service conditions, proper installation, operation and maintenance.
**	Consult factory for other sizes or for more information.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
4
Anatomy of Limitorque LPC Actuator
The LPC range of Limitorque Pneumatic Actuators is a robust, lightweight modular Scotch yoke design, available in both spring return and
double acting configurations. The LPC product range is complementary to the already available range of Limitorque LPS heavy-duty pneumatic
Scotch yoke actuators. A similar design philosophy to the heavy-duty LPS was applied to the new LPC range, delivering enhanced performance
and high reliability. The LPC is available in a selection of standard as well as special materials, upon request.
Guide Bar
reduces lateral loads, ensures
proper alignment and improves
wear resistance
Output Shaft
Yoke Pin Scotch Yoke
symmetric or canted
configurations with
closed yoke slot
Adaptor Flange
for a true modular
design
Spring
Shot peened and epoxy
coated for minimal
binding and corrosion
inhibition
Cylinder
honed and polished
with either ENP or
chrome lining
Piston Rod
machined and plated to
minimize corrosion and
friction, “push design”
to simplify override
installation and quick
exhaust configuration
Housing or
Center Body
Guiding Block
“The heart of the system”
provides directional alignment
for the linear forces, transfer
of side loads to the guide
bar, and transfer of torque to
the yoke
Retaining Ring
Stop Bolt
end-mounted
adjustable ± 5°
6 7 10 8 11
12
5
24
23
1
Bushing
21
15
20
LPC Spring Return Actuator
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
5
flowserve.com
Spring Can
hermetically sealed, and
individually tested for
safety and modularity
Tie Rod
13
14
End Flange
19
Stop Bolt
End mounted
adjustable travel stop
± 5°, available also in
an enclosed protected
version upon request
5
Hex Nut
4
Piston
provided with independent
seals and wear rings to
minimize wear and potential
leakage
18Guide Ring
16
End Flange
19Tie Rod
13
Adaptor Flange
11
Guide Bar
6 Guiding
Block
23
Output
Shaft
7
Stop Bolt
5
Hex Nut
4
*Special or different materials available upon request
Cylinder
20
Piston
18
Guide Ring
16Piston Rod
15
Housing
1
Retaining Ring
24
Stop Bolt
5
Scotch Yoke
8
Yoke Pin
10
LPC Double Acting
Actuator
LPC Standard Materials of Construction*
Item Description Material
1 Housing Ductile Iron or Carbon Steel
2 O-Ring NBR
3 O-Ring NBR
4 Hex Nut Carbon Steel
5 Stop Bolt Carbon Steel (with treatment)
6 Guide Bar Alloy Steel (chrome plated)
7 Shaft Alloy Steel
8 Scotch Yoke Ductile Iron or Carbon Steel
9 Washer Carbon Steel
10 Yoke Pin Alloy Steel
11 Adaptor Flange Carbon Steel
12 Spring Spring Steel
13 Tie Rod Alloy Steel (with treatment)
14 Spring Can Carbon Steel
15 Piston Rod Alloy Steel (chrome plated)
16 Guide Ring PTFE + Graphite
17 O-Ring NBR
18 Piston Carbon Steel (with treatment)
19 End Flange Carbon Steel
20 Cylinder Carbon Steel (with treatment)
21 Bushing PTFE + Steel
22 O-Ring NBR
23 Guiding Block Carbon Steel
24 Retaining Ring Stainless Steel
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
6
LPC - 10A SR01- 160B -
MANUALOVERRIDETYPE
PNEUMATICCYLINDERSIZE
example model number
01
02
- JL
JL - JACKSCREW LIGHT
S - SILICON
Z - SPECIAL
SEALMATERIAL
B - BUNA
V - VITON®*
435
080
HOUSINGSIZE
SR - SPRING RETURN
CONFIGURATION
SPRINGCANSIZE
05
YOKETYPE
A - SYMMETRIC
B - CANTED10
12
14
100 DA - DOUBLE ACTING
06
LPC Sizing and Selection
Due to the Scotch yoke mechanism, LPC actuators have a
particular U-shaped output torque curve, whether powered by
a fixed supply pressure or the spring.
For a proper actuator model selection, the safety factors between
actuator output torque and valve torque requirement shall be
calculated at least in six points along the valve stroke. In addition,
a final check is necessary to guarantee that actuator Maximum
Output Torque does not exceed valve Maximum Allowable Stem
Torque (MAST).
The minimum set of parameters and features necessary for an
optimal actuator selection:
•	 Valve torques, including MAST
•	 Type of actuator:
- Single Acting/Spring Return: Fail Safe Close (CW) or
Fail Safe Open (CCW)
- Double Acting configuration for Fail Last or
Fail As Is
•	 Minimum, Normal and Maximum Pneumatic Supply 		
pressure to the actuator
•	 Safety Factors requested by the project or by a 		
specific application
•	 Working Temperature range
•	 Open/Close stroking times
•	 Additional options (manual override, control panel, 		
limit switch box, positioner,...)
LPC Torque and Pressure Table
Model
MOT
Maximum Operating Torque
Nm (ft-lb)
MOP
Maximum Operating Pressure
barg (PSIG)
MAWP
Maximum Allowable Working Pressure
barg (PSIG)
LPC-05 500 (369)
Variable for every model 12 (174)
LPC-10 1600 (1180)
LPC-12 3500 (2582)
LPC-14 5500 (4057)
LPC Actuator Selection Table
Code Material Temperature Range
Climate Classification
according to IEC60721
B Buna Std Temp: -29°C to +100°C (-20°F to 212°F)
Tropical & Arid
V Viton ®* Hi Temp: up to +160°C (320°F)
S Silicon Low Temp: down to -40°C (-40°F) Temperate
Z Other Special Applications - Consult Factory Cold & Polar
Detailed output torque graphs covering the full valve stroke are
available for both spring return and double acting actuators.
BTO Break to open torque BTC Break to close torque
RTO Running to open torque RTC Running to close torque
ETO End to open torque ETC End to close torque
MAST
Maximum allowable
stem torque
SF Safety factor
Seals Material
Definitions
* For higher output torques, consult factory.
0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0,825255
0,666667
0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Output Torque
Valve demand Torque
Valve Closed Valve Open
 


 


 


0 45 90
OutputTorque
Valve Position [°]
Symmetric Scotch Yoke Output Torque
Canted Scotch Yoke Ouput Torque
Valve demand Torque
Valve OpenValve Closed
 =


 =


 =


*Viton is a registered trademarks of E. I. du Pont de Nemours
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
7
flowserve.com
Flowserve brands for most common control accessories:
Flowserve Solutions
In addition to providing actuators and controls designed to
meet or exceed all of today’s rigorous requirements, Flows-
erve and Limitorque lead the industry with all of the
essential related solutions that our customers need to
maintain peak efficiency and productivity.
•	 Aftermarket Parts and Services
•	 Business Assesments
•	 Actuator Inspection, Maintenance and Repair
•	 Engineering and Technical Services
–– Engineering Support
–– Technical Assessments
–– Equipment Performance Analysis and Upgrades
•	 Education and Training
–– On-site Training
–– Online Training
•	Asset Data Management and Optimization Solutions
Limitorque offers a selection of standard and custom
controls packages for most applications to fill customers’
needs for short lead-time, low-cost solutions.
•	 PST
•	 ESD
•	 Quick-closing
•	 Modulating/CV functionality
•	 Quick exhaust valve with flow
regulator suitable for closed
loop assembly, when required
•	 Cylinder integral quick exhaust
valve (double acting fast actuator)
•	 Pneumatic booster (¼ in, ½ in, 1 in size, AL and 316 SS)
•	 3/2 and 5/2 pneumatic piloted valve with manual reset
and override (¼ in, ½ in, 1 in size, AL and 316 SS)
•	 Unidirectional and bidirectional flow regulator valve
(¼ in, ½ in, 1 in size, AL and 316 SS)
•	 Compact fittings to reduce pipe and control dimensions
(¼ in, ½ in, 1 in size, AL and 316 SS)
Electric Actuators and Controls
•	MX — Non-intrusive, electronic multi-turn actuators
•	QX — Non-intrusive, electronic quarter-turn actuators
•	Master station, controller for redundant networked actuators
•	Network controls, Modbus, Profibus DP/PA, Foundation
Fieldbus, DeviceNet, HART
•	L120 — Electro-mechanical, multi-turn electric actuators
with integral and network controls
•	SMB — Electro-mechanical, multi-turn electric
actuators for nuclear and severe duty service
•	CEA - Compact Electric Actuator
Limitorque Additional Product Range Offering
One Flowserve Solution
Control System Options
Gearboxes
•	V — Bevel gearboxes for manual or motorized operation
•	WG — Worm gearboxes for manual or motorized operation
•	SR — Spur gearboxes for manual or motorized operation
•	Digital Positioners
–– LogixTM
–– PMVTM
•	Analog Positioners
–– PMV
–– AccordTM
•	Diagnostic Software
–– ValveSightTM
•	Valve Controllers
–– AutomaxTM
–– Worcester ControlsTM
•	Limit Switch Boxes
–– Worcester Controls
–– PMV
–– Automax
–– Accord
Fluid Power Actuators
•	Scotch yoke pneumatic actuators — LPS
•	Compact Scotch yoke pneumatic actuators — LPC
•	Scotch yoke hydraulic actuators — LHS
•	Compact Scotch yoke hydraulic actuators — LHC*
•	Linear pneumatic actuators — LPL
•	Linear hydraulic actuators — LHL*
•	Direct gas actuators — LDG
•	Gas over oil actuators — LGO*
•	Electro-hydraulic actuators — LEH*
•	Standard and customized controls
•	Application engineering support
*Contact Flowserve for product availability and additional information.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
To find your local Flowserve representative
or for more information about Flowserve Corporation,
visit www.flowserve.com or call USA 1 800 225 6989 or
International +1 972 910 0774
FCD LFENBR0002-03-A4 Printed in USA. October 2016 © 2016 Flowserve Corporation.
flowserve.com
Flowserve Limitorque
Fluid Power Systems
Product Sales
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Manufacturing and Operations
Via Rio Vallone 17
20883 Mezzago (MB), Italy
Phone: +39 039 62060 1
Fax: +39 039 62060 213
Email: lfpsinfo@flowserve.com
Flowserve Limitorque
Fluid Power Systems
Research and Development
Via Belizzi 40/42
29122 Piacenza (PC), Italy
Email: lfpsinfo@flowserve.com
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,
operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included
with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con-
sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and
information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
© 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769

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Limitorque Fluid Power Systems (LFPS)

  • 1. ® Limitorque TM LDG Limitorque Direct Gas Powered Scotch Yoke Heavy-Duty Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 2. ® 2 Limitorque Fluid Power Systems Introduction The Limitorque Fluid Power family of heavy-duty actuators presents the Limitorque Direct Gas Scotch Yoke Actuators LDG. Today’s industry requirements are more rigorous than ever before. Nowhere is this more evident than in the oil and gas industry, where new requirements are incorporated into project specifications almost every day and emphases on personnel safety and equipment uptime is the norm. The Limitorque Direct Gas (LDG) actuator has been specifically designed to operate on high pressure pneumatic supply, including pipeline gases, nitrogen and any other equivalent high pressure source. This makes it a robust and efficient way of providing reliable pipeline valve automation, even when no external motive power supplies are present. Based on Limitorque’s high efficiency scotch-yoke modules, the self- contained system includes both the gas powered actuation unit and the high pressure gas control circuit. The LDG range of Limitorque direct gas powered actuators are available in both spring-return and double-acting configurations. They are suitable for actuating ball, butterfly and plug valves or any other quarter-turn application. LDG gas powered actuators deliver up to 300 kNm (221 000 ft-lb)* of precisely controlled torque. The LDG is available in a selection of standard as well as special material executions, upon request. The actuator features a 25-year design life, depending on service conditions, proper installation, operation and maintenance. In order to achieve this industry-leading design life, in-field maintenance is prescribed to be performed every six years of operation. For high-cycle applications, more frequent maintenance of replaceable wear surfaces, as outlined in EN 15714, may be required. To complete the actuation package, LDG actuators are supplied with the on board Medium-High Pressure Control group (MHPC) including both local and remote operation configurations and multiple optional functionalities are available to meet all pipeline application requirements. Limitorque also provides engineering design services for mounting hardware, ensuring that your actuation solution is ready to handle the toughest challenges. * For higher torque ranges, consult factory. Key Benefits • Reduced equipment footprint due to compact dimensions and design. • Improved Lifespan with 25 years design life and maintenance interval up to 6 years or as prescribed in EN 15714 for high-cycle applications. • Robust ,cost effective modular construction for minimizing repair expenses and maximizing process availability. • Simplified on-site maintenance for standard activities such as replacement of scotch yoke sliding block without removing the actuator from the valve. • Reduced environmental impact through Limitorque’s high pressure rated MHPC control group that minimizes gas consumption and exhaust. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 3. 3 flowserve.com Features • Spring Return Single Acting (Fail Close CW and Fail Open CCW) and Double Acting (Fail Last / Fail As Is) executions • True modular design for flexible and easy field conversion from Fail Close CW to Fail Open CCW configuration or vice versa • Symmetrical and canted scotch yoke types to perfectly fit valve torque requirement • Fabricated carbon steel scotch yoke housing, high pressure pneumatic cylinder and spring can, providing the most rugged actuator available; different materials of construction for polar or offshore applications upon request • ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel Cylinders, Tie Rods and Spool Pieces available upon request • Available for use in safety integrated systems up to and including SIL Level 3 in accordance with IEC 61508 • Suitable for use in on/off and modulating valve application, in general service, isolation service and safety applications such as ESD or HIPPS • On board Medium-High Pressure Control group (MHPC) including both local and remote operation configurations and multiple optional functionalities are available to meet all pipeline application requirements • MHPC components are all rated for full system pressure. High pressure rating of controls and actuator power cylinder eliminates need for pressure reducer, reducing system complexity, eliminating risks of gas condensation and freezing, allowing higher torque output with smaller overall dimensions and reducing gas use and exhaust. • Dedicated MHPC control component enclosure in stainless steel with integral teminal box in anodized aluminium • MHPC anodized aluminium piping manifold simplifies piping and wiring assembly and minimizes leak paths in gas control circuit. • A full range of accessories including switchboxes, ESD & PST functionalities, custom control functions, fire protection systems and hydraulic manual overrides are available for the LDG Specifications • Available in standard single-acting spring return and double-acting configurations, in torque ranges up to 300 kNm (221 000 ft-lb); contact factory for larger sizes • 105 barg (1500 PSIG) maximum allowable working pressure (MAWP) for both LDG actuator and MHPC control group • -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low temperature -60°C (-76°F) and high temperature 160°C (320°F) ranges available upon request (polar, cold, arid and tropical temperature requirements in accordance with IEC 60721) • End mounted adjustable travel stops ± 5°, available also in an enclosed protected version upon request Key Certifications and Standards Compliance • Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6 • IP66/IP66M and IP67/IP67M configurations (MHPC is IP67) • Standard output valve interface in compliance with ISO 5211 • Actuator spring design in compliance with EN 13906 • Corrosion protection in compliance with ISO 12944-2 and EN 15714-4; optionally available up to and including C5-M • Available in compliance with NACE specification MR0175 for sour gas applications • Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN 13445-3 Part 2 for Unfired Pressure Vessels • Manufactured and tested in compliance with ISO 9001 and EN 15714-4 * Depending on service conditions, proper installation, operation and maintenance. Manual Overrides • Hydraulic Hand-Pump LDG Double Acting LDG Single Acting – Fail Close (CW) LDG Single Acting – Fail Open (CCW) LDG: Limitorque Direct Gas Heavy-Duty Scotch Yoke Actuators With a design life of 25 years* and a maintenance interval up to six years*, the LDG range is a high pressure pneumatic heavy-duty actuator, with an output torque up to 300 kNm (221 000 ft-lb). Enhanced performance is achieved by using a superior scotch yoke support design that significantly reduces transverse loads. LDG actuators feature modular construction to minimize repair time and initial cost while maximizing process availability. LDGAvailable Configurations Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 4. ® 4 * Special or different materials available upon request Slider Block Yoke Pin Head Flange Tie Rod Split Collar Guide Ring Stop Bolt End Flange Piston Cylinder Piston Rod Scotch Yoke Scotch Yoke Bushing Housing Bushing Guiding Block Fork ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL 1 Housing Carbon Steel 14 Tie rod Alloy Steel (with treatment) 2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel 3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel 4 Bushing PTFE + Steel 17 Fork Carbon Steel 5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze 6 Piston Rod Alloy Steel (Chrome plated) 19 Guiding Block Carbon Steel 7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (Chrome plated) 8 Carbon Steel (with treatment) Cover LHS Standard Materials of Construction Hex Nut O-Ring Anatomy of Limitorque LDG Actuator The LDG range of Limitorque Gas Powered actuators is a robust, modular Scotch yoke design, available in both spring return and double acting configurations. The design philosophy introduced on the heavy-duty LPS actuator has been adopted for the LDG ranges, delivering enhanced performance and high reliability. The LDG is available in a selection of standard as well as in different and special material executions, upon request. ITEM DESCRIPTION MATERIAL 9 Hex Nut Carbon Steel 10 End Flange Carbon Steel 11 Guide Ring PTFE + Graphite 12 O-Ring NBR 13 Split Collar Alloy Steel LDG Standard Materials of Construction* ITEM DESCRIPTION MATERIAL 1 Housing Carbon Steel 2 Scotch Yoke Bushing Carbon Steel 3 Scotch Yoke Carbon Steel 4 Bushing PTFE + Steel 5 Cylinder Carbon Steel (with treatment) 6 Piston Rod Alloy Steel (chrome plated) 7 Piston Carbon Steel (with treatment) 8 Stop Bolt Carbon Steel (with treatment) LDG Spring Return Actuator 9 8 7 6 5 4 3 2 1 10 11 12 13 14 15 16 17 18 19 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 5. 5 flowserve.com Spring Guide Stop Bolt Spring Can Spring Spring Rod Guide Bar Cover ITEM DESCRIPTION MATERIAL 14 Tie Rod Alloy Steel (with treatment) 15 Head Flange Carbon Steel 16 Yoke Pin Alloy Steel 17 Fork Carbon Steel 18 Slider Block Bronze 19 Guiding Block Carbon Steel 20 Guide Bar Alloy Steel (chrome plated) ITEM DESCRIPTION MATERIAL 21 Cover Carbon Steel 22 Spring Rod Alloy Steel 23 Spring Spring Steel 24 Spring Guide Carbon Steel 25 Spring Can Carbon Steel LDG Double Acting Actuator15 14 13 12 11 10 18 17 16 19 20 2021 8 1 2 3 4 5 6 7 8 23 24 25 8 22 21 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 6. ® 6 Seals Material LDG Sizing and Selection Due to the Scotch yoke mechanism, LDG actuators have a particular U-shaped output torque curve, whether powered by a fixed supply pressure or the spring. In sizing of actuators powered directly by pipeline gas, care must be taken to evaluate the valve torque requirements against the actuator output torques at the varying pressures in the actual pipeline. For a proper actuator model selection, the safety factors between actu- ator output torque and valve torque requirement shall be calculated at least in six points along the valve stroke, and as minimum, at the mini- mum and maximum pipeline normal operating pressures. In addition, a final check is necessary to guarantee that actuator Maximum Output Torque does not exceed valve Maximum Allowable Stem Torque (MAST). The minimum set of parameters and features necessary for an optimal actuator selection: • Valve torques at minimum and maximum pipeline pressure, including MAST • Type of actuator: – Single Acting/Spring Return: Fail Safe Close (CW) or Fail Safe Open (CCW) – Double Acting configuration for Fail Last or Fail As Is • Minimum and Maximum gas supply pressure to the actuator • Gas composition (H2S content) in case of sour gas applications • Safety Factors requested by the project or by a specific application • Working Temperature range • Open/Close stroking times • Additional options (manual override, limit switches, specific functional requirements such as line-break, low or high pressure trip, etc, others as applicable) LDG Actuator Selection Table 0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Ouput Torque Valve demand Torque Valve OpenValve Closed  =    =    =   Code Material Temperature Range Climate Classification According to IEC60721 B Buna Std Temp: -29°C to +100°C (-20°F to 212°F) Tropical and Arid V Viton ® Hi Temp: up to +160°C (320°F) S Silicon Low Temp: down to -40°C (-40°F) Temperate Z Other Special Applications - Consult Factory Cold & Polar Detailed output torque graphs covering the full valve stroke are available for both spring return and double acting actuators. BTO Break to open torque BTC Break to close torque RTO Running to open torque RTC Running to close torque ETO End to open torque ETC End to close torque MAST Maximum allowable stem torque SF Safety factor Definitions *Viton is a registered trademark of E. I. du Pont de Nemours. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 7. 7 flowserve.com LDG Torque and Pressure Table Limitorque offers a selection of standard and custom controls packages for most applications, including: • Torque limiting devices • Pneumatic and electronic line-break systems • High / Low pressure pilots • ESD function Control System Options Flowserve brands for most common control accessories: One Flowserve Solution • Digital Positioners –– LogixTM –– PMVTM • Analog Positioners –– PMV –– AccordTM • Diagnostic Software –– ValveSightTM • Valve Controllers –– AutomaxTM –– Worcester ControlsTM • Limit Switch Boxes –– Worcester Controls –– PMV –– Automax –– Accord * Contact Flowserve for product availability and additional information. Limitorque Additional Product Range Offering Flowserve Solutions In addition to providing actuators and controls, Flowserve and Limitorque lead the industry with all the solutions that our customers need to maintain efficiency and productivity. • Aftermarket Parts and Services • Business Assesments • Actuator Inspection, Maintenance and Repair • Engineering and Technical Services - Engineering Support and Technical Assessments - Equipment Performance Analysis and Upgrades • Education and Training - On-site and Online Trainings • Asset Data Management and Optimization Solutions Electric Actuators and Controls • MX — Non-intrusive, electronic multi-turn actuators • QX — Non-intrusive, electronic quarter-turn actuators • Master Station, Controller for redundant networked actuators • Network Controls, Modbus, Profibus DP/PA, Foundation Fieldbus, DeviceNet, HART • L120 — Electro-mechanical, Multi-turn electric actuators with integral & network controls • SMB — Electro-mechanical, Multi-turn electric actuators for nuclear and severe duty service Fluid Power Actuators • Scotch Yoke Pneumatic actuators — LPS • Compact Scotch Yoke Pneumatic actuators — LPC • Scotch Yoke Hydraulic actuators — LHS/LHH • Direct Gas actuators — LDG • Compact Scotch Yoke Hydraulic actuators — LHC* • Linear Pneumatic actuators — LPL • Linear Hydraulic actuators — LHL • Gas Over Oil actuators — LGO* • Electro-Hydraulic actuators — LEH* • Standard and Customized Controls • Application Engineering Support Gearboxes • V – Bevel gearboxes for manual or motorized operation • WG – Worm gearboxes for manual or motorized operation • SR – Spur gearboxes for manual or motorized operation Model MOT Maximum Operating Torque Nm (ft-lbf) MOP Maximum Operating Pressure Barg (PSIg) MAWP Maximum Allowable Workng Pressure Barg (PSIg) LDG-15 6000 (4425) Variable for every cylinder size Variable for every cylinder size LDG-20 12000 (8851) LDG-25 21000 (15489) LDG-30 40500 (29871) LDG-35 75000 (55317) LDG-40 150000 (110634) LDG-50 300000 (221268) LDG-60 Consult Factory Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 8. FCD LFENBR0005-01-A4 10/16 Printed in USA. Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con- sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. © 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Flowserve Limitorque Fluid Power Systems Product Sales Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Manufacturing and Operations Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Research and Development Via Belizzi 40/42 29122 Piacenza (PC), Italy Email: lfpsinfo@flowserve.com To find your local Flowserve representative or for more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989 or International +1 972 910 0774 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 9. Limitorque TM LHS and LHH Limitorque Hydraulic Scotch Yoke Heavy-Duty Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 10. 2 The Limitorque Fluid Power family of heavy-duty actuators presents the Limitorque Hydraulic Scotch Yoke Actuators Series LHS and LHH. Today’s industry requirements are more rigorous than ever before. Nowhere is this more evident than in the oil and gas industry, where new requirements are incorporated into project specifications almost every day and emphases on personnel safety and equipment uptime is the norm. To more aggressively meet these demands, Flowserve Limitorque is offering the LHS and LHH Hydraulic Scotch Yoke Heavy-Duty Actuator—specifically designed to meet or exceed the latest and most rigorous of these requirements. This makes Limitorque Scotch Yoke Hydraulic Actuators the most technically advanced and market-compliant actuators available anywhere in the world. The LHS and LHH ranges of Limitorque hydraulic actuators area robust, modular Scotch yoke design, available in both springreturn and double-acting configurations. They are suitable for actuating ball, butterfly and plug valves or any other quarter-turn application. LHS and LHH hydraulic actuators deliver up to 300 kNm (221 000 ft-lb) of precisely controlled torque. The LHS and LHH are available in a selection of standard as well as in different and special material executions, upon request. The same design philosophy, introduced on heavy-duty LPS actuators, has been adopted for the LHS and LHH ranges, delivering enhanced performance and high reliability. Limitorque Fluid Power Systems The actuator features a 25-year design life, depending on service conditions, proper installation, operation and maintenance. In order to achieve this industry-leading design life, in-field maintenance is prescribed to be performed every six years of operation. For high-cycle applications, such as control valve operation, more frequent maintenance of replaceable wear surfaces, as outlined in EN 15714, may be required. To complete the actuation package, LHS and LHH actuators are available with accessories, such as lockout modules, manual overrides and control panels, like hydraulic power units, accumulator racks, self-contained units and other electro-hydraulic solutions. Limitorque also provides engineering design services for mounting hardware, ensuring that your actuation solution is ready to handle the toughest challenges. * For higher torque ranges, consult factory. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 11. 3 flowserve.com Features • Spring Return Single Acting (Fail Close CW and Fail Open CCW) and Double Acting (Fail Last / Fail As Is) executions • True modular design for flexible and easy field conversion from Fail Close CW to Fail Open CCW configuration or vice versa • Symmetrical and canted scotch yoke types to perfectly fit valve torque requirement • Fabricated carbon steel scotch yoke housing, hydraulic cylinder and spring can, providing the most rugged actuator available; different materials of construction for polar or offshore applications upon request • ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel Cylinders, Tie Rods and Spool Pieces available upon request • Available for use in safety integrated systems up to and including SIL Level 3 in accordance with IEC 61508 • Suitable for use in on/off, modulating and control valve application in general service, protective service and safety applications such as ESD or HIPPS • Full range of accessories and control systems: switchboxes, positioners; ESD and PST functionalities; hydraulic power units, accumulator racks, self-contained units, integrated electro-hydraulic solutions; fire protection; manual and hydraulic overrides Specifications • Available in standard single-acting spring return and double-acting configurations, in torque ranges up to 250 kNm (184 000 ft-lb); contact factory for larger sizes • 207 barg (3000 PSIG) maximum allowable working pressure (MAWP); 345 barg (5000 PSIG) version upon request • -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low temperature -60°C (-76°F) and High temperature 160°C (320°F) ranges available upon request (polar, cold, arid and tropical temperature requirements in accordance with IEC 60721) • End mounted adjustable travel stops ± 5°, available also in an enclosed protected version upon request Key Certifications and Standards Compliance • Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6 • NEMA 4 and NEMA 4X configurations, per NEMA 250 • IP66/IP66M and IP67/IP67M configurations • Standard output valve interface in compliance with ISO 5211 • Actuator spring design in compliance with EN 13906 • Corrosion protection in compliance with ISO 12944-2 and EN 15714-4; optionally available up to and including C5-M • Available in compliance with NACE specification MR0175 for sour gas applications • Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN 13445-3 Part 2 for Unfired Pressure Vessels • Manufactured and tested in compliance with ISO 9001 and EN 15714-4 *Depending on service conditions, proper installation, operation and maintenance. Manual Overrides • Hydraulic Hand-Pump as standard • Hand-wheel upon request LHS/LHH Double Acting LHS/LHH Single Acting – Fail Close (CW) LHS/LHH Single Acting – Fail Open (CCW) LHS and LHH: Limitorque Hydraulic Heavy-Duty Scotch Yoke Actuators With a design life of 25 years* and a maintenance interval up to six years*, the LHS and LHS are hydraulic heavy-duty actuators, with an output torque up to 300 kNm (221 000 ft-lb). Enhanced performance is achieved by using a superior Scotch yoke support design that significantly reduces transverse loads. LHS actuators feature modular construction to minimize repair time and initial cost while maximizing process availability. LHS and LHH Available Configurations Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 12. 4 * Special or different materials available upon request Slider Block Yoke Pin Head Flange Tie Rod Split Collar Guide Ring Stop Bolt End Flange Piston Cylinder Piston Rod Scotch Yoke Scotch Yoke Bushing Housing Bushing Guiding Block Fork ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL 1 Housing Carbon Steel 14 Tie rod Alloy Steel (with treatment) 2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel 3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel 4 Bushing PTFE + Steel 17 Fork Carbon Steel 5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze 6 Piston Rod Alloy Steel (Chrome plated) 19 Guiding Block Carbon Steel 7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (Chrome plated) 8 Carbon Steel (with treatment) Cover LHS Standard Materials of Construction Hex Nut O-Ring Anatomy of Limitorque LHS/LHH Actuator The LHS/LHH ranges of Limitorque hydraulic actuators are a robust, modular Scotch yoke design, available in both spring return and double acting configurations. The design philosophy introduced on the heavy-duty LPS actuator has been adopted for the LHS/LHH ranges, delivering enhanced performance and high reliability. The LHS/LHH are available in a selection of standard as well as in different and special material executions, upon request. ITEM DESCRIPTION MATERIAL 9 Hex Nut Carbon Steel 10 End Flange Carbon Steel 11 Guide Ring PTFE + Graphite 12 O-Ring NBR 13 Split Collar Alloy Steel LHS/LHH Standard Materials of Construction* ITEM DESCRIPTION MATERIAL 1 Housing Carbon Steel 2 Scotch Yoke Bushing Carbon Steel 3 Scotch Yoke Carbon Steel 4 Bushing PTFE + Steel 5 Cylinder Carbon Steel (with treatment) 6 Piston Rod Alloy Steel (chrome plated) 7 Piston Carbon Steel (with treatment) 8 Stop Bolt Carbon Steel (with treatment) LHS/LHH Spring Return Actuator 9 8 7 6 5 4 3 2 1 10 11 12 13 14 15 16 17 18 19 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 13. 5 flowserve.com Spring Guide Stop Bolt Spring Can Spring Spring Rod Guide Bar Cover ITEM DESCRIPTION MATERIAL 14 Tie Rod Alloy Steel (with treatment) 15 Head Flange Carbon Steel 16 Yoke Pin Alloy Steel 17 Fork Carbon Steel 18 Slider Block Bronze 19 Guiding Block Carbon Steel 20 Guide Bar Alloy Steel (chrome plated) ITEM DESCRIPTION MATERIAL 21 Cover Carbon Steel 22 Spring Rod Alloy Steel 23 Spring Spring Steel 24 Spring Guide Carbon Steel 25 Spring Can Carbon Steel LHS/LHH Double Acting Actuator 15 14 13 12 11 10 18 17 16 19 20 2021 8 1 2 3 4 5 6 7 8 23 24 25 8 22 21 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 14. 6 Seals Material LHS and LHH Sizing and Selection Due to the Scotch yoke mechanism, LHS/LHH actuators have a particular U-shaped output torque curve, whether powered by a fixed supply pressure or the spring. For a proper actuator model selection, the safety factors between actuator output torque and valve torque requirement shall be calculated at least in six points along the valve stroke. In addition, a final check is necessary to guarantee that actuator Maximum Output Torque does not exceed valve Maximum Allowable Stem Torque (MAST). The minimum set of parameters and features necessary for an optimal actuator selection: • Valve torques, including MAST • Type of actuator: –– Single Acting/Spring Return: Fail Safe Close (CW) or Fail Safe Open (CCW) –– Double Acting configuration for Fail Last or Fail As Is • Minimum, Normal and Maximum Hydraulic Supply Pressure to the actuator • Safety Factors requested by the project or by a specific application • Working Temperature range • Open/Close stroking times • Additional options (manual override, control panel, limit switch box, positioner, …) LHS and LHH Actuator Selection Table 0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Ouput Torque Valve demand Torque Valve OpenValve Closed  =    =    =   Code Material Temperature Range Climate Classification According to IEC60721 B Buna Std Temp: -29°C to +100°C (-20°F to 212°F) Tropical and Arid V Viton ® Hi Temp: up to +160°C (320°F) S Silicon Low Temp: down to -40°C (-40°F) Temperate Z Other Special Applications - Consult Factory Cold & Polar Detailed output torque graphs covering the full valve stroke are available for both spring return and double acting actuators. BTO Break to open torque BTC Break to close torque RTO Running to open torque RTC Running to close torque ETO End to open torque ETC End to close torque MAST Maximum allowable stem torque SF Safety factor Definitions *Viton is a registered trademark of E. I. du Pont de Nemours. ACTUATORSERIES example model number 075 1-1 1-2 2-1 - HP HP - HYDRAULIC HANDPUMP MANUALOVERRIDETYPE S - SILICON Z - SPECIAL SEALMATERIAL FC - FAIL CLOSE FO - FAIL OPEN B - BUNA V - VITON LHS - 15A FC 1-2- 075B - 30 35 40 PNEUMATICCYLINDERSIZE 065 SINGLE ACTING DOUBLE ACTING SPRINGCANSIZE DD - 2 CYLINDERS TANDEM D2 - 2 CYLINDERS D1 - 1 CYLINDER 4-5 LHS - (207 MAWP) LHH - (345 MAWP) 15 50 HOUSINGSIZE YOKETYPE 280 060A - SYMMETRIC B - DEMI-CANTED C - CANTED 20 25 LHS and LHH Actuator Selection Table Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 15. 7 flowserve.com LHS/LHH Torque and Pressure Table Model MOT Maximum Operating Torque Nm (ft-lb) MOP Maximum Operating Pressure barg (PSIG) MAWP Maximum Allowable Working Pressure barg (PSIG) LHS/LHH-15 6000 (4425) Variable for every cylinder size. LHS: 207 barg (3000 psig) LHH: 345 barg (5000 psig) LHS/LHH-20 12 000 (8851) LHS/LHH-25 21 000 (15 489) LHS/LHH-30 40 500 (29 871) LHS/LHH-35 75 000 (55 317) LHS/LHH-40 150 000 (110 634) LHS/LHH-50 300 000 (221 268) LHS/LHH-60 Consult Factory Consult Factory * MAWP 410 barg (6000 psig) available upon request Limitorque offers a selection of standard and custom controls packages for most applications, including: • Hydraulic Control Panels • Hydraulic Power Units (HPU) • Hydraulic Accumulators Racks • Self-Contained Units (SCU) • Electro-Hydraulic Integrated Solutions, upon request Control System Options Flowserve brands for most common control accessories: One Flowserve Solution • Digital Positioners –– LogixTM –– PMVTM • Analog Positioners –– PMV –– AccordTM • Diagnostic Software –– ValveSightTM • Valve Controllers –– AutomaxTM –– Worcester ControlsTM • Limit Switch Boxes –– Worcester Controls –– PMV –– Automax –– Accord Hydraulic Control System * Contact Flowserve for product availability and additional information. Limitorque Additional Product Range Offering Flowserve Solutions In addition to providing actuators and controls, Flowserve and Limitorque lead the industry with all the solutions that our customers need to maintain efficiency and productivity. • Aftermarket Parts and Services • Business Assesments • Actuator Inspection, Maintenance and Repair • Engineering and Technical Services - Engineering Support and Technical Assessments - Equipment Performance Analysis and Upgrades • Education and Training - On-site and Online Trainings • Asset Data Management and Optimization Solutions Electric Actuators and Controls • MX — Non-intrusive, electronic multi-turn actuators • QX — Non-intrusive, electronic quarter-turn actuators • Master Station, Controller for redundant networked actuators • Network Controls, Modbus, Profibus DP/PA, Foundation Fieldbus, DeviceNet, HART • L120 — Electro-mechanical, Multi-turn electric actuators with integral & network controls • SMB — Electro-mechanical, Multi-turn electric actuators for nuclear and severe duty service Fluid Power Actuators • Scotch Yoke Pneumatic actuators — LPS • Compact Scotch Yoke Pneumatic actuators — LPC • Scotch Yoke Hydraulic actuators — LHS/LHH • Compact Scotch Yoke Hydraulic actuators — LHC* • Linear Pneumatic actuators — LPL • Linear Hydraulic actuators — LHL • Direct Gas actuators — LDG* • Gas Over Oil actuators — LGO* • Electro-Hydraulic actuators — LEH* • Standard and Customized Controls • Application Engineering Support Gearboxes • V — Bevel gearboxes for manual or motorized operation • WG — Worm gearboxes for manual or motorized operation • SR — Spur gearboxes for manual or motorized operation Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 16. FCD LFENBR0003-02-A4 Printed in USA. October 2016 © 2016 Flowserve Corporation. flowserve.com Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con- sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. © 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Flowserve Limitorque Fluid Power Systems Product Sales Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Manufacturing and Operations Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Research and Development Via Belizzi 40/42 29122 Piacenza (PC), Italy Email: lfpsinfo@flowserve.com To find your local Flowserve representative or for more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989 or International +1 972 910 0774 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 17. LimitorqueTM LPS Limitorque Pneumatic Scotch Yoke Heavy-Duty Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 18. 2 Flowserve Limitorque makes valve control easier in ways as diverse as the applications in which its products are used. LPS pneumatic actuators deliver up to 300 kNm* (221 270 ft-lb) of precisely controlled torque — safely automating valves for all types of applications, including HIPPS (High-Integrity Pressure Protection Systems). Available in a wide range of materials suitable for use in the most demanding conditions, LPS actuators are complemented by a comprehensive range of control systems, including ESD, PST, Line-Break and Quick-Closing options. A suite of standard controls systems is available for short delivery, but the Limitorque engineering team can design custom solutions for the largest and most complex customer requirements. Today’s industry requirements are more rigorous than ever before. Nowhere is this more evident than in the Oil and Gas industry where new requirements are incorporated into project specifications almost every day. Limitorque has addressed these demanding requirements in the design of their latest product, the LPS actuator. This makes the LPS the most technically advanced and market-compliant actuator available anywhere in the world. The LPS actuator features a 25-year design life depending on service conditions, proper installation, operation and maintenance. In order to achieve this industry-leading design life, in-field maintenance is prescribed to be performed every six years of operation. For high-cycle applications, such as control valve operation, more frequent maintenance of the replaceable wear surfaces, as outlined in EN 15714, may be required. To complete the automation package, LPS actuators are available with accessories such as lockout modules and gear overrides. Limitorque provides engineering design services for mounting hardware, ensuring that your actuation solution is ready to handle the toughest challenges. Quality, Dependability and Productivity * For higher torque ranges, consult factory. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 19. flowserve.com 3 LPS Limitorque Pneumatic Heavy-Duty Scotch Yoke Actuators LPS actuators provide up to 300 kNm (221 270 ft-lb) of heavy-duty torque. Enhanced performance is achieved by using a superior scotch yoke support design that significantly reduces transverse loads. LPS actuators feature modular construction to minimize repair time and initial cost while maximizing process availability. Features • Spring Return Single Acting (Fail Close CW and Fail Open CCW) and Double Acting (Fail Last / Fail As Is) executions • True modular design for flexible and easy field conversion from Fail Close CW to Fail Open CCW configuration or vice versa • Scotch yoke housing design optimized to facilitate field maintenance and to provide extended design life • Symmetrical and canted scotch yoke types to perfectly fit valve torque requirement • Fabricated carbon steel scotch yoke housing, pneumatic cylinder and spring can, providing the most rugged actuator available; different materials of construction for polar or offshore applications upon request • ENP Lined Cylinders with Chrome Plated Piston Rod; Stainless Steel Cylinders, Tie Rods and Spool Pieces available upon request • Increased maximum valve stem acceptability to allow direct coupling with valves • Suitable for use in on/off, modulating and control valve application in general service, protective service and safety applications such as ESD or HIPPS • Full range of accessories: switchboxes, positioners; ESD and PST functionalities; custom control panels; fire protection; quick exhaust and dampers; manual and hydraulic overrides* Specifications • Available in standard single-acting spring return and double-acting configurations, in torque ranges up to 300 kNm (221 270 ft-lb); contact factory for larger sizes • Maximum allowable working pressure (MAWP): 12 barg (174 PSIG) • Suitable supply medium: instrument air, nitrogen or sweet gas; contact factory for sour gas applications • -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low temperature -60°C (-76°F) and high temperature 160°C (320°F) ranges available upon request (polar, cold, arid and tropical temperature requirements in accordance with IEC 60721) • End mounted adjustable travel stops ± 5°, available also in an enclosed protected version upon request Key Certifications and Standards Compliance • Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6 • IP66/IP66M and IP67/IP67M configurations per EN 60529 • SIL 3 certified in accordance with IEC 61508 • Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN 13445-3 Part 2 for Unfired Pressure Vessels • NEMA4 and NEMA4X per NEMA 250 • Available valve interface in compliance with ISO 5211 • Actuator spring design in compliance with EN 13906 • Corrosion protection in compliance with ISO 12944-2 and EN 15714-3; optionally available up to and including C5-M • Available in compliance with NACE specification MR0175 for sour gas applications • Manufactured and tested in compliance with ISO 9001 and EN 15714-3 • Certified according to CU TR and GOST-R LPS Single Acting with Enclosed Handwheel (-JS) LPS Single Acting with Bevel Gear Handwheel (-BG) LPS Single Acting with Hydraulic Handpump (-HP) LPS Single Acting with Jackscrew Light (-JL) * Sandwich De-Clutchable Worm gear manual override available as option upon request Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 20. 4 Anatomy of Limitorque LPS Actuator The Limitorque Pneumatic Scotch Yoke (LPS) Heavy-Duty Actuator is designed to meet the industry’s most recent and stringent safety and performance standards for oil and gas applications. Heavy-duty design features a robust construction with high-strength materials that deliver maximum force while minimizing localized stresses. With a maximum allowable working pressure of 12 barg (174 psig), the Scotch yoke actuator provides up to 300 kNm (221 270 ft-lb) of precisely controlled torque. The actuator is available in single-acting spring return and double-acting configurations. LPS Standard Materials of Construction* ITEM DESCRIPTION MATERIAL ITEM DESCRIPTION MATERIAL 1 Housing Carbon Steel 14 Tie Rod Alloy Steel (with treatment) 2 Scotch Yoke Bushing Carbon Steel 15 Head Flange Carbon Steel 3 Scotch Yoke Carbon Steel 16 Yoke Pin Alloy Steel 4 Bushing PTFE + Steel 17 Fork Carbon Steel 5 Cylinder Carbon Steel (with treatment) 18 Slider Block Bronze 6 Piston Rod Alloy Steel (chrome plated) 19 Guiding Block Carbon Steel 7 Piston Carbon Steel (with treatment) 20 Guide Bar Alloy Steel (chrome plated) 8 Stop Bolt Carbon Steel (with treatment) 21 Cover Carbon Steel 9 Hex Nut Carbon Steel 22 Spring Rod Alloy Steel 10 End Flange Carbon Steel 23 Spring Spring Steel 11 Guide Ring PTFE + Graphite 24 Spring Guide Carbon Steel 12 O-Ring NBR 25 Spring Can Carbon Steel 13 Split Collar Alloy Steel *Special or different materials available upon request 8 17 20 2 423 22 25 24 1 Stop Bolt Spring Brushing Fork Housing Bushing Guide Bar Spring Guide Spring Rod Spring Can LPS Spring Return Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 21. flowserve.com 5 9 10 11 12 1314 15 16 18 19 3 5 6 7 8 21 Piston Piston Rod Head Flange Guiding Block Tie Rod Scotch Yoke Yoke Pin Slider Block Cover End Flange Stop Bolt Hex Nut Split CollarGuide Ring O-Ring Cylinder 18 4 2 1 8 20 21 17 3 15 9 11 5 7 10 14 13 6 16 19 LPS Double Acting Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 22. 6 example model number 200 1-1 1-2 2-1 - JL JL - JACKSCREW LIGHT JS - ENCLOSED JACKSCREW BG - BEVEL GEAR HP - HYDRAULIC HANDPUMP MANUALOVERRIDETYPE S - SILICON Z - SPECIAL SEALMATERIAL FC - FAIL CLOSE FO - FAIL OPEN B - BUNA V - VITON®* LPS - 15A FC 1-2- 155B - 15 50 HOUSINGSIZE YOKETYPE 1200 155A - SYMMETRIC B - DEMI-CANTED C - CANTED 20 25 30 35 40 PNEUMATICCYLINDERSIZE 175 SINGLE ACTING DOUBLE ACTING SPRINGCANSIZE DD - 2 CYLINDERS TANDEM D2 - 2 CYLINDERS D1 - 1 CYLINDER 4-5 LPS Actuator Selection Table *Viton is a registered trademarks of E. I. du Pont de Nemours Seals Material Code Material Temperature Range Climate Classification According to IEC60721 B Buna Std Temp: -29°C to +100°C (-20°F to 212°F) Tropical and Arid V Viton ®* Hi Temp: up to +160°C (320°F) S Silicon Low Temp: down to -40°C (-40°F) Temperate Z Other Special Applications - Consult Factory Cold & Polar LPS Torque and Pressure Table Model MOT Maximum Operating Torque Nm (ft-lb) MOP Maximum Operating Pressure barg (PSIG) MAWP Maximum Allowable Working Pressure barg (PSIG) LPS-15 6000 (4425) Variable for every cylinder size. 12 barg (174 psig)* LPS-20 12 000 (8851) LPS-25 21 000 (15 489) LPS-30 40 500 (29 871) LPS-35 75 000 (55 317) LPS-40 150 000 (110 634) LPS-50 300 000 (221 268) LPS-60 Consult Factory Consult Factory LPS Manual Overrides Suffix Description LPS Actuator Model LPS-15 LPS-20 LPS-25 LPS-30 LPS-35 LPS-40 LPS-50 -JL Jackscrew Light Handwheel ü ü - - - - - -JS Enclosed Jackscrew Handwheel ü ü - - - - - -BG Bevel Gear Handwheel - - ü ü - - - -HP Hydraulic Manual Hand Pump ü ü ü ü ü ü ü Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 23. flowserve.com 7 Flowserve brands for most common control accessories: Flowserve Solutions In addition to providing actuators and controls designed to meet or exceed all of today’s rigorous requirements, Flowserve and Limitorque lead the industry with all of the essential related solutions that our customers need to maintain peak efficiency and productivity. • Aftermarket Parts and Services • Business Assesments • Actuator Inspection, Maintenance and Repair • Engineering and Technical Services –– Engineering Support –– Technical Assessments –– Equipment Performance Analysis and Upgrades • Education and Training –– On-site Training –– Online Training • Asset Data Management and Optimization Solutions Limitorque offers a selection of standard and custom controls packages for most applications to fill customers’ needs for short lead-time, low-cost solutions. • PST • ESD • Quick-closing • Modulating/CV functionality • Quick exhaust valve with flow regulator suitable for closed loop assembly, when required • Cylinder integral quick exhaust valve (double acting fast actuator) • Pneumatic booster (¼ in, ½ in, 1 in size, AL and 316 SS) • 3/2 and 5/2 pneumatic piloted valve with manual reset and override (¼ in, ½ in, 1 in size, AL and 316 SS) • Unidirectional and bidirectional flow regulator valve (¼ in, ½ in, 1 in size, AL and 316 SS) • Compact fittings to reduce pipe and control dimensions (¼ in, ½ in, 1 in size, AL and 316 SS) Electric Actuators and Controls • CEA — Compact Electric Actuator • MX — Non-intrusive, electronic multi-turn actuators • QX — Non-intrusive, electronic quarter-turn actuators • Master station, controller for redundant networked actuators • Network controls, Modbus, Profibus DP/PA, Foundation Fieldbus, DeviceNet, HART • L120 — Electro-mechanical, multi-turn electric actuators with integral and network controls • SMB — Electro-mechanical, multi-turn electric actuators for nuclear and severe duty service Limitorque Additional Product Range Offering One Flowserve Solution Control System Options Gearboxes • V — Bevel gearboxes for manual or motorized operation • WG — Worm gearboxes for manual or motorized operation • SR — Spur gearboxes for manual or motorized operation • Digital Positioners –– LogixTM –– PMVTM • Analog Positioners –– PMV –– AccordTM • Diagnostic Software –– ValveSightTM • Valve Controllers –– AutomaxTM –– Worcester ControlsTM • Limit Switch Boxes –– Worcester Controls –– PMV –– Automax –– Accord Fluid Power Actuators • Scotch yoke pneumatic actuators — LPS • Compact Scotch yoke pneumatic actuators — LPC • Scotch yoke hydraulic actuators — LHS • Compact Scotch yoke hydraulic actuators — LHC* • Linear pneumatic actuators — LPL • Linear hydraulic actuators — LHL* • Direct gas actuators — LDG • Gas over oil actuators — LGO* • Electro-hydraulic actuators — LEH* • Standard and customized controls • Application engineering support *Contact Flowserve for product availability and additional information. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 24. FCD LFENBR0001-05-A4 October 2016 © 2016 Flowserve Corporation flowserve.com Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con- sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. © 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Flowserve Limitorque Fluid Power Systems Product Sales Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Manufacturing and Operations Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Research and Development Via Belizzi 40/42 29122 Piacenza (PC), Italy Email: lfpsinfo@flowserve.com To find your local Flowserve representative or for more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989 or International +1 972 910 0774 Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 25. Limitorque ® LPC Limitorque Pneumatic Compact Scotch Yoke Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 26. 2 Today’s industry requirements are more rigorous than ever before. Nowhere is this more evident than in the oil and gas industry where new requirements are incorporated into project specifications almost every day. Limitorque has addressed these demanding requirements in the design of their latest fluid power products, the LPC and LPS actuators. This makes LPC and LPS the most technically advanced and market-compliant actuators available anywhere in the world. The LPC actuator features a 25-year design life, depend- ing on service conditions, proper installation, operation and maintenance. In order to achieve this industry-lead- ing design life, in-field maintenance is prescribed to be performed every five years of operation. For high-cycle applications, such as control valve operation, more frequent maintenance of replaceable wear surfaces, as outlined in EN 15714, may be required. To complete the actuation package, LPC actuators are available with accessories such as lockout modules and manual overrides. Limitorque provides engineering design services for mounting hardware to ensure that your actuation solution is ready to handle the toughest challenges. The Flowserve Limitorque portfolio of products makes valve control easier in so many ways — in almost as many ways as the applications they serve. The Limitorque Pneumatic Compact (LPC) range is a robust, lightweight, modular Scotch yoke design available in both spring return and double acting configurations. It is suitable for actuating ball, butterfly and plug valves or any other quarter-turn application. LPC compact actuators deliver up to 5500 Nm* (4057 ft-lb) of precisely controlled torque. The LPC product range is complementary to the Limitorque LPS heavy-duty pneumatic Scotch yoke actuators. A similar design philosophy to the heavy-duty LPS was applied to the new LPC range, delivering enhanced performance and high reliability. The LPC is available in standard as well as special material configurations upon request. LPC actuators are complemented by a comprehensive range of control systems, including ESD, PST and Quick Closing options. A suite of standard controls systems is available for short delivery, but the Limitorque engineering team can design custom solutions for the largest and most complex customer requirements. Limitorque Fluid Power Systems * For higher torque ranges, consult factory. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 27. 3 flowserve.com LPC Limitorque Pneumatic Compact Scotch Yoke Actuators With a 25-year design life* and a maintenance interval up to five years*, the LPC Limitorque Pneumatic Compact actuator is a complementary product to the available range of Limitorque LPS heavy-duty pneumatic Scotch yoke actuators. Features • Spring Return Single Acting (Fail Close CW and Fail Open CCW) and Double Acting (Fail Last / Fail-as-is) executions • Easy field conversion from Fail Close CW to Fail Open CCW configuration or vice versa • Symmetrical and Canted Scotch yoke types to perfectly fit valve torque requirement • Housing constructed in Nodular Ductile Cast Iron; Carbon Steel or different materials of construction available upon request. • Carbon Steel ENP lined Cylinders; Stainless Steel Cylinders, Tie Rods and Spool Pieces available upon request • External Tie Rods cylinder construction; protected Tie Rods version available upon request for offshore applications • Upon request, available in balanced weight configuration, with cylinder and spring installed on opposite sides of central body** • Suitable for use in on/off, modulating and control valve application in general service, protective service and safety applications such as ESD or HIPPS • Full range of accessories: switchboxes, positioners; ESD and PST functionalities; custom control panels; fire protection; manual overrides Specifications • Torque range from 50 Nm (37 ft-lb) up to 5500 Nm (4057 ft-lb)** • Maximum allowable working pressure (MAWP): 12 barg (174 PSIG) • -29°C to 100°C (-20°F to 212°F) standard operating temperature range; Low temperature -60°C (-76°F) and high temperature 160°C (320°F) ranges available upon request (polar, cold, arid and tropical temperature requirements in accordance with IEC 60721) • End mounted adjustable travel stop ± 5°, available also in an enclosed protected version upon request Key Certifications and Standards Compliance • Certified according to ATEX 94/9/EC Ex II 2GD c IIC T6 • NEMA4 and NEMA4X per NEMA 250 • IP66/IP66M and IP67/IP67M certified • SIL 3 certified in accordance with IEC 61508 • Available valve interface in compliance with ISO 5211 • Actuator spring design in compliance with EN 13906 • Corrosion protection in compliance with ISO 12944-2 and EN 15714-3; optionally available up to and including C5-M • Available in compliance with NACE specification MR0175 for sour gas applications • Available in compliance with PED 97/23/EC, ASME BPVC Sec. VIII Div. 1, EN 13445-3 Part 2 for Unfired Pressure Vessels • Manufactured and tested in compliance with ISO 9001 and EN 15714-3 • Available according to CU TR and GOST-R LPC Spring Return With Manual Override LPC Double Acting Without Manual Override LPC Double Acting With Manual Override LPC Spring Return Without Manual Override LPC Modular Design and Accessories LPC Special (Balanced Weight) Configuration, With Cylinder and Spring Installed on Opposite Sides of Central Body * Depending on service conditions, proper installation, operation and maintenance. ** Consult factory for other sizes or for more information. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 28. 4 Anatomy of Limitorque LPC Actuator The LPC range of Limitorque Pneumatic Actuators is a robust, lightweight modular Scotch yoke design, available in both spring return and double acting configurations. The LPC product range is complementary to the already available range of Limitorque LPS heavy-duty pneumatic Scotch yoke actuators. A similar design philosophy to the heavy-duty LPS was applied to the new LPC range, delivering enhanced performance and high reliability. The LPC is available in a selection of standard as well as special materials, upon request. Guide Bar reduces lateral loads, ensures proper alignment and improves wear resistance Output Shaft Yoke Pin Scotch Yoke symmetric or canted configurations with closed yoke slot Adaptor Flange for a true modular design Spring Shot peened and epoxy coated for minimal binding and corrosion inhibition Cylinder honed and polished with either ENP or chrome lining Piston Rod machined and plated to minimize corrosion and friction, “push design” to simplify override installation and quick exhaust configuration Housing or Center Body Guiding Block “The heart of the system” provides directional alignment for the linear forces, transfer of side loads to the guide bar, and transfer of torque to the yoke Retaining Ring Stop Bolt end-mounted adjustable ± 5° 6 7 10 8 11 12 5 24 23 1 Bushing 21 15 20 LPC Spring Return Actuator Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 29. 5 flowserve.com Spring Can hermetically sealed, and individually tested for safety and modularity Tie Rod 13 14 End Flange 19 Stop Bolt End mounted adjustable travel stop ± 5°, available also in an enclosed protected version upon request 5 Hex Nut 4 Piston provided with independent seals and wear rings to minimize wear and potential leakage 18Guide Ring 16 End Flange 19Tie Rod 13 Adaptor Flange 11 Guide Bar 6 Guiding Block 23 Output Shaft 7 Stop Bolt 5 Hex Nut 4 *Special or different materials available upon request Cylinder 20 Piston 18 Guide Ring 16Piston Rod 15 Housing 1 Retaining Ring 24 Stop Bolt 5 Scotch Yoke 8 Yoke Pin 10 LPC Double Acting Actuator LPC Standard Materials of Construction* Item Description Material 1 Housing Ductile Iron or Carbon Steel 2 O-Ring NBR 3 O-Ring NBR 4 Hex Nut Carbon Steel 5 Stop Bolt Carbon Steel (with treatment) 6 Guide Bar Alloy Steel (chrome plated) 7 Shaft Alloy Steel 8 Scotch Yoke Ductile Iron or Carbon Steel 9 Washer Carbon Steel 10 Yoke Pin Alloy Steel 11 Adaptor Flange Carbon Steel 12 Spring Spring Steel 13 Tie Rod Alloy Steel (with treatment) 14 Spring Can Carbon Steel 15 Piston Rod Alloy Steel (chrome plated) 16 Guide Ring PTFE + Graphite 17 O-Ring NBR 18 Piston Carbon Steel (with treatment) 19 End Flange Carbon Steel 20 Cylinder Carbon Steel (with treatment) 21 Bushing PTFE + Steel 22 O-Ring NBR 23 Guiding Block Carbon Steel 24 Retaining Ring Stainless Steel Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 30. 6 LPC - 10A SR01- 160B - MANUALOVERRIDETYPE PNEUMATICCYLINDERSIZE example model number 01 02 - JL JL - JACKSCREW LIGHT S - SILICON Z - SPECIAL SEALMATERIAL B - BUNA V - VITON®* 435 080 HOUSINGSIZE SR - SPRING RETURN CONFIGURATION SPRINGCANSIZE 05 YOKETYPE A - SYMMETRIC B - CANTED10 12 14 100 DA - DOUBLE ACTING 06 LPC Sizing and Selection Due to the Scotch yoke mechanism, LPC actuators have a particular U-shaped output torque curve, whether powered by a fixed supply pressure or the spring. For a proper actuator model selection, the safety factors between actuator output torque and valve torque requirement shall be calculated at least in six points along the valve stroke. In addition, a final check is necessary to guarantee that actuator Maximum Output Torque does not exceed valve Maximum Allowable Stem Torque (MAST). The minimum set of parameters and features necessary for an optimal actuator selection: • Valve torques, including MAST • Type of actuator: - Single Acting/Spring Return: Fail Safe Close (CW) or Fail Safe Open (CCW) - Double Acting configuration for Fail Last or Fail As Is • Minimum, Normal and Maximum Pneumatic Supply pressure to the actuator • Safety Factors requested by the project or by a specific application • Working Temperature range • Open/Close stroking times • Additional options (manual override, control panel, limit switch box, positioner,...) LPC Torque and Pressure Table Model MOT Maximum Operating Torque Nm (ft-lb) MOP Maximum Operating Pressure barg (PSIG) MAWP Maximum Allowable Working Pressure barg (PSIG) LPC-05 500 (369) Variable for every model 12 (174) LPC-10 1600 (1180) LPC-12 3500 (2582) LPC-14 5500 (4057) LPC Actuator Selection Table Code Material Temperature Range Climate Classification according to IEC60721 B Buna Std Temp: -29°C to +100°C (-20°F to 212°F) Tropical & Arid V Viton ®* Hi Temp: up to +160°C (320°F) S Silicon Low Temp: down to -40°C (-40°F) Temperate Z Other Special Applications - Consult Factory Cold & Polar Detailed output torque graphs covering the full valve stroke are available for both spring return and double acting actuators. BTO Break to open torque BTC Break to close torque RTO Running to open torque RTC Running to close torque ETO End to open torque ETC End to close torque MAST Maximum allowable stem torque SF Safety factor Seals Material Definitions * For higher output torques, consult factory. 0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0,825255 0,666667 0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Output Torque Valve demand Torque Valve Closed Valve Open             0 45 90 OutputTorque Valve Position [°] Symmetric Scotch Yoke Output Torque Canted Scotch Yoke Ouput Torque Valve demand Torque Valve OpenValve Closed  =    =    =   *Viton is a registered trademarks of E. I. du Pont de Nemours Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 31. 7 flowserve.com Flowserve brands for most common control accessories: Flowserve Solutions In addition to providing actuators and controls designed to meet or exceed all of today’s rigorous requirements, Flows- erve and Limitorque lead the industry with all of the essential related solutions that our customers need to maintain peak efficiency and productivity. • Aftermarket Parts and Services • Business Assesments • Actuator Inspection, Maintenance and Repair • Engineering and Technical Services –– Engineering Support –– Technical Assessments –– Equipment Performance Analysis and Upgrades • Education and Training –– On-site Training –– Online Training • Asset Data Management and Optimization Solutions Limitorque offers a selection of standard and custom controls packages for most applications to fill customers’ needs for short lead-time, low-cost solutions. • PST • ESD • Quick-closing • Modulating/CV functionality • Quick exhaust valve with flow regulator suitable for closed loop assembly, when required • Cylinder integral quick exhaust valve (double acting fast actuator) • Pneumatic booster (¼ in, ½ in, 1 in size, AL and 316 SS) • 3/2 and 5/2 pneumatic piloted valve with manual reset and override (¼ in, ½ in, 1 in size, AL and 316 SS) • Unidirectional and bidirectional flow regulator valve (¼ in, ½ in, 1 in size, AL and 316 SS) • Compact fittings to reduce pipe and control dimensions (¼ in, ½ in, 1 in size, AL and 316 SS) Electric Actuators and Controls • MX — Non-intrusive, electronic multi-turn actuators • QX — Non-intrusive, electronic quarter-turn actuators • Master station, controller for redundant networked actuators • Network controls, Modbus, Profibus DP/PA, Foundation Fieldbus, DeviceNet, HART • L120 — Electro-mechanical, multi-turn electric actuators with integral and network controls • SMB — Electro-mechanical, multi-turn electric actuators for nuclear and severe duty service • CEA - Compact Electric Actuator Limitorque Additional Product Range Offering One Flowserve Solution Control System Options Gearboxes • V — Bevel gearboxes for manual or motorized operation • WG — Worm gearboxes for manual or motorized operation • SR — Spur gearboxes for manual or motorized operation • Digital Positioners –– LogixTM –– PMVTM • Analog Positioners –– PMV –– AccordTM • Diagnostic Software –– ValveSightTM • Valve Controllers –– AutomaxTM –– Worcester ControlsTM • Limit Switch Boxes –– Worcester Controls –– PMV –– Automax –– Accord Fluid Power Actuators • Scotch yoke pneumatic actuators — LPS • Compact Scotch yoke pneumatic actuators — LPC • Scotch yoke hydraulic actuators — LHS • Compact Scotch yoke hydraulic actuators — LHC* • Linear pneumatic actuators — LPL • Linear hydraulic actuators — LHL* • Direct gas actuators — LDG • Gas over oil actuators — LGO* • Electro-hydraulic actuators — LEH* • Standard and customized controls • Application engineering support *Contact Flowserve for product availability and additional information. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769
  • 32. To find your local Flowserve representative or for more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989 or International +1 972 910 0774 FCD LFENBR0002-03-A4 Printed in USA. October 2016 © 2016 Flowserve Corporation. flowserve.com Flowserve Limitorque Fluid Power Systems Product Sales Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Manufacturing and Operations Via Rio Vallone 17 20883 Mezzago (MB), Italy Phone: +39 039 62060 1 Fax: +39 039 62060 213 Email: lfpsinfo@flowserve.com Flowserve Limitorque Fluid Power Systems Research and Development Via Belizzi 40/42 29122 Piacenza (PC), Italy Email: lfpsinfo@flowserve.com Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be con- sidered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. © 2016 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Limitorque Fluid Power Systems Mead O'Brien www.meadobrien.com | (800) 892-2769