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ENGINE CONDITION DIAGNOSIS 26
Objectives ,[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object]
TYPICAL ENGINE-RELATED COMPLAINTS
Typical-Engine Related Complaints ,[object Object],[object Object],[object Object],[object Object],[object Object]
ENGINE SMOKE DIAGNOSIS
Engine Smoke Diagnosis ,[object Object]
Engine Smoke Diagnosis
Figure 26-1   Blowby gases coming out of the crankcase vent hose. Excessive amounts of combustion gases flow past the piston rings and into the crankcase.
Figure 26-2   White steam is usually an indication of a blown (defective) cylinder head gasket that allows engine coolant to flow into the combustion chamber where it is turned to steam.
THE DRIVER IS YOUR BEST RESOURCE
The Driver Is Your Best Resource ,[object Object],[object Object]
The Driver Is Your Best Resource ,[object Object],[object Object],[object Object],[object Object]
The Driver Is Your Best Resource ,[object Object],[object Object],[object Object],[object Object]
VISUAL CHECKS
Visual Checks ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Visual Checks ,[object Object],[object Object],[object Object]
Visual Checks ,[object Object],[object Object],[object Object]
Visual Checks ,[object Object],[object Object]
Visual Checks ,[object Object],[object Object],[object Object]
Visual Checks ,[object Object],[object Object],[object Object]
Visual Checks ,[object Object],[object Object],[object Object]
Figure 26-3   What looks like an oil pan gasket leak can be a rocker cover gasket leak. Always look up and look for the highest place you see oil leaking; that should be repaired first.
Figure 26-4   The transmission and flexplate (flywheel) were removed to check the exact location of this oil leak. The rear main seal and/or the oil pan gasket could be the cause of this leak.
Figure 26-5   Using a black light to spot leaks after adding dye to the oil.
ENGINE NOISE DIAGNOSIS
Engine Noise Diagnosis ,[object Object],[object Object],[object Object],[object Object]
Engine Noise Diagnosis ,[object Object],[object Object],[object Object],[object Object]
Engine Noise Diagnosis ,[object Object],[object Object],[object Object],[object Object]
Figure 26-6   An accessory belt tensioner. Most tensioners have a mark that indicates normal operating location. If the belt has stretched, this indicator mark will be outside of the normal range. Anything wrong with the belt or tensioner can cause noise.
Engine Noise Diagnosis
Engine Noise Diagnosis
Figure 26-7   A cracked exhaust manifold on a Ford V-8.
OIL PRESSURE TESTING
Oil Pressure Testing ,[object Object],[object Object]
Oil Pressure Testing ,[object Object],[object Object]
Figure 26-8   To measure engine oil pressure, remove the oil pressure sending (sender) unit usually located near the oil filter. Screw the pressure gauge into the oil pressure sending unit hole.
Figure 26-9   The paper test involves holding a piece of paper near the tailpipe of an idling engine. A good engine should produce even, outward puffs of exhaust. If the paper is sucked in toward the tailpipe, a burned valve is a possibility.
OIL PRESSURE WARNING LAMP
Oil Pressure Warning Lamp ,[object Object],[object Object]
COMPRESSION TEST
Compression Test ,[object Object],[object Object],[object Object],[object Object]
Compression Test ,[object Object],[object Object],[object Object],[object Object]
Compression Test ,[object Object],[object Object],[object Object]
Figure 26-10   A two-piece compression gauge set. The threaded hose is screwed into the spark plug hole after removing the spark plug. The gauge part is then snapped onto the end of the hose.
Figure 26-11   Use a vacuum or fuel line hose over the spark plug to install it without danger of cross-threading the cylinder head.
WET COMPRESSION TEST
Wet Compression Test ,[object Object],[object Object]
Figure 26-12   Badly burned exhaust valve. A compression test could have detected a problem, and a cylinder leakage test ( leak-down test) could have been used to determine the exact problem.
RUNNING (DYNAMIC) COMPRESSION TEST
Running (Dynamic) Compression Test ,[object Object],[object Object]
Running (Dynamic) Compression Test ,[object Object],[object Object],[object Object]
Running (Dynamic) Compression Test ,[object Object],[object Object],[object Object],[object Object]
Running (Dynamic) Compression Test ,[object Object],[object Object],[object Object],[object Object]
CYLINDER LEAKAGE TEST
Cylinder Leakage Test ,[object Object],[object Object],[object Object]
Cylinder Leakage Test ,[object Object],[object Object],[object Object]
Cylinder Leakage Test ,[object Object],[object Object],[object Object]
Figure 26-13   A typical handheld cylinder leakage tester.
Figure 26-14   A whistle stop used to find top dead center. Remove the spark plug and install the whistle stop, then rotate the engine by hand. When the whistle stops making a sound, the piston is at the top.
CYLINDER POWER BALANCE TEST
Cylinder Power Balance Test ,[object Object],[object Object]
POWER BALANCE TEST PROCEDURE
Power Balance Test Procedure ,[object Object],[object Object],[object Object]
Figure 26-15   Using a vacuum hose and a test light to ground one cylinder at a time on a distributorless ignition system. This works on all types of ignition systems and provides a method for grounding out one cylinder at a time without fear of damaging any component. To avoid possible damage to the catalytic converter, do not short out a cylinder for longer than five seconds.
VACUUM TESTS
Vacuum Tests ,[object Object],[object Object],[object Object]
Vacuum Tests ,[object Object],[object Object],[object Object]
Vacuum Tests ,[object Object],[object Object],[object Object]
Vacuum Tests ,[object Object],[object Object],[object Object],[object Object]
Vacuum Tests ,[object Object],[object Object],[object Object],[object Object]
Vacuum Tests ,[object Object],[object Object],[object Object]
Figure 26-16   An engine in good mechanical condition should produce 17 to 21 in. Hg of vacuum at idle at sea level.
Vacuum Tests ,[object Object],[object Object],[object Object],[object Object]
Figure 26-17   A steady but low reading could indicate retarded valve or ignition timing.
Vacuum Tests ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 26-18   A gauge reading with the needle fluctuating 3 to 9 in. Hg below normal often indicates a vacuum leak in the intake system.
Figure 26-19   A leaking head gasket can cause the needle to vibrate as it moves through a range from below to above normal.
Figure 26-20   An oscillating needle 1 or 2 in. Hg below normal could indicate an incorrect air-fuel mixture (either too rich or too lean).
Figure 26-21   A rapidly vibrating needle at idle that becomes steady as engine speed is increased indicates worn valve guides.
Figure 26-22   If the needle drops 1 or 2 in. Hg from the normal reading, one of the engine valves is burned or not seating properly.
Figure 26-23   Weak valve springs will produce a normal reading at idle, but as engine speed increases, the needle will fluctuate rapidly between 12 and 24 in. Hg.
Figure 26-24   A steady needle reading that drops 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is retarded.
Figure 26-25   A steady needle reading that rises 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is advanced.
Figure 26-26   A needle that drops to near zero when the engine is accelerated rapidly and then rises slightly to a reading below normal indicates an exhaust restriction.
EXHAUST RESTRICTION TEST
Exhaust Restriction Test ,[object Object],[object Object],[object Object],[object Object]
TESTING BACK PRESSURE WITH A VACUUM GAUGE
Testing Back Pressure with a Vacuum Gauge ,[object Object],[object Object],[object Object]
TESTING BACK PRESSURE WITH A PRESSURE GAUGE
Testing Back Pressure with a Pressure Gauge ,[object Object],[object Object],[object Object]
Figure 26-27   A technician-made adapter used to test exhaust system back pressure.
DIAGNOSING HEAD GASKET FAILURE
Diagnosing Head Gasket Failure ,[object Object],[object Object],[object Object],[object Object],[object Object]
Diagnosing Head Gasket Failure ,[object Object],[object Object],[object Object],[object Object]
Figure 26-28   A tester that uses a blue liquid to check for exhaust gases in the exhaust, which would indicate a head gasket leak problem.
DASH WARNING LIGHTS
Dash Warning Lights ,[object Object],[object Object],[object Object],[object Object]
Dash Warning Lights ,[object Object],[object Object],[object Object],[object Object]
Dash Warning Lights ,[object Object],[object Object],[object Object],[object Object]
COMPRESSION TEST 1   The tools and equipment needed to perform a compression test include a compression gauge, an air nozzle, and the socket ratchets and extensions that may be necessary to remove the spark plugs from the engine.
COMPRESSION TEST 2   To prevent ignition and fuel-injection operation while the engine is being cranked, remove both the fuelinjection fuse and the ignition fuse. If the fuses cannot be removed, disconnect the wiring connectors for the injectors and the ignition system.
COMPRESSION TEST 3   Block open the throttle (and choke, if the engine is equipped with a carburetor). Here a screwdriver is being used to wedge the throttle linkage open. Keeping the throttle open ensures that enough air will be drawn into the engine so that the compression test results will be accurate.
COMPRESSION TEST 4   Before removing the spark plugs, use an air nozzle to blow away any dirt that may be around the spark plug. This step helps prevent debris from getting into the engine when the spark plugs are removed.
COMPRESSION TEST 5   Remove all of the spark plugs. Be sure to mark the spark plug wires so that they can be reinstalled onto the correct spark plugs after the compression test has been performed.
COMPRESSION TEST 6   Select the proper adapter for the compression gauge. The threads on the adapter should match those on the spark plug.
COMPRESSION TEST 7   If necessary, connect a battery charger to the battery before starting the compression test. It is important that consistent cranking speed be available for each cylinder being tested.
COMPRESSION TEST 8   Make a note of the reading on the gauge after the first “puff,” which indicates the first compression stroke that occurred on that cylinder as the engine was being rotated. If the first puff reading is low and the reading gradually increases with each puff, weak or worn piston rings may be indicated.
COMPRESSION TEST 9   After the engine has been cranked for four “puffs,” stop cranking the engine and observe the compression gauge.
COMPRESSION TEST 10   Record the first puff and this final reading for each cylinder. The final readings should all be within 20% of each other.
COMPRESSION TEST 11   If a cylinder(s) is lower than most of the others, use an oil can and squirt two squirts of engine oil into the cylinder and repeat the compression test. This is called performing a wet compression test.
COMPRESSION TEST 12   If the gauge reading is now much higher than the first test results, then the cause of the low compression is due to worn or defective piston rings. The oil in the cylinder temporarily seals the rings which causes the higher reading.
TECH TIP ,[object Object],[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION Let the area dry. Start the engine, and using spray foot powder or other aerosol powder product, spray the entire area. The leak will turn the white powder dark. The exact location of any leak can be quickly located. NOTE : Most oil leaks appear at the bottom of the engine due to gravity. Look for the highest, most forward location for the source of the leak.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION Generally, the deeper the sound of the engine noise, the more the owner will have to pay for repairs. A light “tick tick tick,” though often not cheap, is usually far less expensive than a deep “knock knock knock” from the engine.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION A loose spark plug can make the engine perform as if it had a burned valve. Some simple items that can cause serious problems include the following: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION The paper should blow out evenly without “puffing.” If the paper is drawn toward the tailpipe at times, the exhaust valves in one or more cylinders could be burned. Other reasons why the paper might be sucked toward the tailpipe include the following: ,[object Object],[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION The hose makes it easy to start the threads of the spark plug into the cylinder head. After starting the threads, continue to thread the spark plug for several turns. Using the hose eliminates the chance of cross-threading the plug. This is especially important when installing spark plugs in aluminum cylinder heads. ,[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION

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Halderman ch026 lecture

  • 2.
  • 3.
  • 5.
  • 7.
  • 9. Figure 26-1 Blowby gases coming out of the crankcase vent hose. Excessive amounts of combustion gases flow past the piston rings and into the crankcase.
  • 10. Figure 26-2 White steam is usually an indication of a blown (defective) cylinder head gasket that allows engine coolant to flow into the combustion chamber where it is turned to steam.
  • 11. THE DRIVER IS YOUR BEST RESOURCE
  • 12.
  • 13.
  • 14.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. Figure 26-3 What looks like an oil pan gasket leak can be a rocker cover gasket leak. Always look up and look for the highest place you see oil leaking; that should be repaired first.
  • 24. Figure 26-4 The transmission and flexplate (flywheel) were removed to check the exact location of this oil leak. The rear main seal and/or the oil pan gasket could be the cause of this leak.
  • 25. Figure 26-5 Using a black light to spot leaks after adding dye to the oil.
  • 27.
  • 28.
  • 29.
  • 30. Figure 26-6 An accessory belt tensioner. Most tensioners have a mark that indicates normal operating location. If the belt has stretched, this indicator mark will be outside of the normal range. Anything wrong with the belt or tensioner can cause noise.
  • 33. Figure 26-7 A cracked exhaust manifold on a Ford V-8.
  • 35.
  • 36.
  • 37. Figure 26-8 To measure engine oil pressure, remove the oil pressure sending (sender) unit usually located near the oil filter. Screw the pressure gauge into the oil pressure sending unit hole.
  • 38. Figure 26-9 The paper test involves holding a piece of paper near the tailpipe of an idling engine. A good engine should produce even, outward puffs of exhaust. If the paper is sucked in toward the tailpipe, a burned valve is a possibility.
  • 40.
  • 42.
  • 43.
  • 44.
  • 45. Figure 26-10 A two-piece compression gauge set. The threaded hose is screwed into the spark plug hole after removing the spark plug. The gauge part is then snapped onto the end of the hose.
  • 46. Figure 26-11 Use a vacuum or fuel line hose over the spark plug to install it without danger of cross-threading the cylinder head.
  • 48.
  • 49. Figure 26-12 Badly burned exhaust valve. A compression test could have detected a problem, and a cylinder leakage test ( leak-down test) could have been used to determine the exact problem.
  • 51.
  • 52.
  • 53.
  • 54.
  • 56.
  • 57.
  • 58.
  • 59. Figure 26-13 A typical handheld cylinder leakage tester.
  • 60. Figure 26-14 A whistle stop used to find top dead center. Remove the spark plug and install the whistle stop, then rotate the engine by hand. When the whistle stops making a sound, the piston is at the top.
  • 62.
  • 63. POWER BALANCE TEST PROCEDURE
  • 64.
  • 65. Figure 26-15 Using a vacuum hose and a test light to ground one cylinder at a time on a distributorless ignition system. This works on all types of ignition systems and provides a method for grounding out one cylinder at a time without fear of damaging any component. To avoid possible damage to the catalytic converter, do not short out a cylinder for longer than five seconds.
  • 67.
  • 68.
  • 69.
  • 70.
  • 71.
  • 72.
  • 73. Figure 26-16 An engine in good mechanical condition should produce 17 to 21 in. Hg of vacuum at idle at sea level.
  • 74.
  • 75. Figure 26-17 A steady but low reading could indicate retarded valve or ignition timing.
  • 76.
  • 77. Figure 26-18 A gauge reading with the needle fluctuating 3 to 9 in. Hg below normal often indicates a vacuum leak in the intake system.
  • 78. Figure 26-19 A leaking head gasket can cause the needle to vibrate as it moves through a range from below to above normal.
  • 79. Figure 26-20 An oscillating needle 1 or 2 in. Hg below normal could indicate an incorrect air-fuel mixture (either too rich or too lean).
  • 80. Figure 26-21 A rapidly vibrating needle at idle that becomes steady as engine speed is increased indicates worn valve guides.
  • 81. Figure 26-22 If the needle drops 1 or 2 in. Hg from the normal reading, one of the engine valves is burned or not seating properly.
  • 82. Figure 26-23 Weak valve springs will produce a normal reading at idle, but as engine speed increases, the needle will fluctuate rapidly between 12 and 24 in. Hg.
  • 83. Figure 26-24 A steady needle reading that drops 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is retarded.
  • 84. Figure 26-25 A steady needle reading that rises 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is advanced.
  • 85. Figure 26-26 A needle that drops to near zero when the engine is accelerated rapidly and then rises slightly to a reading below normal indicates an exhaust restriction.
  • 87.
  • 88. TESTING BACK PRESSURE WITH A VACUUM GAUGE
  • 89.
  • 90. TESTING BACK PRESSURE WITH A PRESSURE GAUGE
  • 91.
  • 92. Figure 26-27 A technician-made adapter used to test exhaust system back pressure.
  • 94.
  • 95.
  • 96. Figure 26-28 A tester that uses a blue liquid to check for exhaust gases in the exhaust, which would indicate a head gasket leak problem.
  • 98.
  • 99.
  • 100.
  • 101. COMPRESSION TEST 1 The tools and equipment needed to perform a compression test include a compression gauge, an air nozzle, and the socket ratchets and extensions that may be necessary to remove the spark plugs from the engine.
  • 102. COMPRESSION TEST 2 To prevent ignition and fuel-injection operation while the engine is being cranked, remove both the fuelinjection fuse and the ignition fuse. If the fuses cannot be removed, disconnect the wiring connectors for the injectors and the ignition system.
  • 103. COMPRESSION TEST 3 Block open the throttle (and choke, if the engine is equipped with a carburetor). Here a screwdriver is being used to wedge the throttle linkage open. Keeping the throttle open ensures that enough air will be drawn into the engine so that the compression test results will be accurate.
  • 104. COMPRESSION TEST 4 Before removing the spark plugs, use an air nozzle to blow away any dirt that may be around the spark plug. This step helps prevent debris from getting into the engine when the spark plugs are removed.
  • 105. COMPRESSION TEST 5 Remove all of the spark plugs. Be sure to mark the spark plug wires so that they can be reinstalled onto the correct spark plugs after the compression test has been performed.
  • 106. COMPRESSION TEST 6 Select the proper adapter for the compression gauge. The threads on the adapter should match those on the spark plug.
  • 107. COMPRESSION TEST 7 If necessary, connect a battery charger to the battery before starting the compression test. It is important that consistent cranking speed be available for each cylinder being tested.
  • 108. COMPRESSION TEST 8 Make a note of the reading on the gauge after the first “puff,” which indicates the first compression stroke that occurred on that cylinder as the engine was being rotated. If the first puff reading is low and the reading gradually increases with each puff, weak or worn piston rings may be indicated.
  • 109. COMPRESSION TEST 9 After the engine has been cranked for four “puffs,” stop cranking the engine and observe the compression gauge.
  • 110. COMPRESSION TEST 10 Record the first puff and this final reading for each cylinder. The final readings should all be within 20% of each other.
  • 111. COMPRESSION TEST 11 If a cylinder(s) is lower than most of the others, use an oil can and squirt two squirts of engine oil into the cylinder and repeat the compression test. This is called performing a wet compression test.
  • 112. COMPRESSION TEST 12 If the gauge reading is now much higher than the first test results, then the cause of the low compression is due to worn or defective piston rings. The oil in the cylinder temporarily seals the rings which causes the higher reading.
  • 113.
  • 114.
  • 115.
  • 116.
  • 117.
  • 118.
  • 119.
  • 120.

Editor's Notes

  1. Figure 26-1 Blowby gases coming out of the crankcase vent hose. Excessive amounts of combustion gases flow past the piston rings and into the crankcase.
  2. Figure 26-2 White steam is usually an indication of a blown (defective) cylinder head gasket that allows engine coolant to flow into the combustion chamber where it is turned to steam.
  3. Figure 26-3 What looks like an oil pan gasket leak can be a rocker cover gasket leak. Always look up and look for the highest place you see oil leaking; that should be repaired first.
  4. Figure 26-4 The transmission and flexplate (flywheel) were removed to check the exact location of this oil leak. The rear main seal and/or the oil pan gasket could be the cause of this leak.
  5. Figure 26-5 Using a black light to spot leaks after adding dye to the oil.
  6. Figure 26-6 An accessory belt tensioner. Most tensioners have a mark that indicates normal operating location. If the belt has stretched, this indicator mark will be outside of the normal range. Anything wrong with the belt or tensioner can cause noise.
  7. Figure 26-7 A cracked exhaust manifold on a Ford V-8.
  8. Figure 26-8 To measure engine oil pressure, remove the oil pressure sending (sender) unit usually located near the oil filter. Screw the pressure gauge into the oil pressure sending unit hole.
  9. Figure 26-9 The paper test involves holding a piece of paper near the tailpipe of an idling engine. A good engine should produce even, outward puffs of exhaust. If the paper is sucked in toward the tailpipe, a burned valve is a possibility.
  10. Figure 26-10 A two-piece compression gauge set. The threaded hose is screwed into the spark plug hole after removing the spark plug. The gauge part is then snapped onto the end of the hose.
  11. Figure 26-11 Use a vacuum or fuel line hose over the spark plug to install it without danger of cross-threading the cylinder head.
  12. Figure 26-12 Badly burned exhaust valve. A compression test could have detected a problem, and a cylinder leakage test ( leak-down test) could have been used to determine the exact problem.
  13. Figure 26-13 A typical handheld cylinder leakage tester.
  14. Figure 26-14 A whistle stop used to find top dead center. Remove the spark plug and install the whistle stop, then rotate the engine by hand. When the whistle stops making a sound, the piston is at the top.
  15. Figure 26-15 Using a vacuum hose and a test light to ground one cylinder at a time on a distributorless ignition system. This works on all types of ignition systems and provides a method for grounding out one cylinder at a time without fear of damaging any component. To avoid possible damage to the catalytic converter, do not short out a cylinder for longer than five seconds.
  16. Figure 26-16 An engine in good mechanical condition should produce 17 to 21 in. Hg of vacuum at idle at sea level.
  17. Figure 26-17 A steady but low reading could indicate retarded valve or ignition timing.
  18. Figure 26-18 A gauge reading with the needle fluctuating 3 to 9 in. Hg below normal often indicates a vacuum leak in the intake system.
  19. Figure 26-19 A leaking head gasket can cause the needle to vibrate as it moves through a range from below to above normal.
  20. Figure 26-20 An oscillating needle 1 or 2 in. Hg below normal could indicate an incorrect air-fuel mixture (either too rich or too lean).
  21. Figure 26-21 A rapidly vibrating needle at idle that becomes steady as engine speed is increased indicates worn valve guides.
  22. Figure 26-22 If the needle drops 1 or 2 in. Hg from the normal reading, one of the engine valves is burned or not seating properly.
  23. Figure 26-23 Weak valve springs will produce a normal reading at idle, but as engine speed increases, the needle will fluctuate rapidly between 12 and 24 in. Hg.
  24. Figure 26-24 A steady needle reading that drops 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is retarded.
  25. Figure 26-25 A steady needle reading that rises 2 or 3 in. Hg when the engine speed is increased slightly above idle indicates that the ignition timing is advanced.
  26. Figure 26-26 A needle that drops to near zero when the engine is accelerated rapidly and then rises slightly to a reading below normal indicates an exhaust restriction.
  27. Figure 26-27 A technician-made adapter used to test exhaust system back pressure.
  28. Figure 26-28 A tester that uses a blue liquid to check for exhaust gases in the exhaust, which would indicate a head gasket leak problem.
  29. COMPRESSION TEST 1 The tools and equipment needed to perform a compression test include a compression gauge, an air nozzle, and the socket ratchets and extensions that may be necessary to remove the spark plugs from the engine.
  30. COMPRESSION TEST 2 To prevent ignition and fuel-injection operation while the engine is being cranked, remove both the fuelinjection fuse and the ignition fuse. If the fuses cannot be removed, disconnect the wiring connectors for the injectors and the ignition system.
  31. COMPRESSION TEST 3 Block open the throttle (and choke, if the engine is equipped with a carburetor). Here a screwdriver is being used to wedge the throttle linkage open. Keeping the throttle open ensures that enough air will be drawn into the engine so that the compression test results will be accurate.
  32. COMPRESSION TEST 4 Before removing the spark plugs, use an air nozzle to blow away any dirt that may be around the spark plug. This step helps prevent debris from getting into the engine when the spark plugs are removed.
  33. COMPRESSION TEST 5 Remove all of the spark plugs. Be sure to mark the spark plug wires so that they can be reinstalled onto the correct spark plugs after the compression test has been performed.
  34. COMPRESSION TEST 6 Select the proper adapter for the compression gauge. The threads on the adapter should match those on the spark plug.
  35. COMPRESSION TEST 7 If necessary, connect a battery charger to the battery before starting the compression test. It is important that consistent cranking speed be available for each cylinder being tested.
  36. COMPRESSION TEST 8 Make a note of the reading on the gauge after the first “puff,” which indicates the first compression stroke that occurred on that cylinder as the engine was being rotated. If the first puff reading is low and the reading gradually increases with each puff, weak or worn piston rings may be indicated.
  37. COMPRESSION TEST 9 After the engine has been cranked for four “puffs,” stop cranking the engine and observe the compression gauge.
  38. COMPRESSION TEST 10 Record the first puff and this final reading for each cylinder. The final readings should all be within 20% of each other.
  39. COMPRESSION TEST 11 If a cylinder(s) is lower than most of the others, use an oil can and squirt two squirts of engine oil into the cylinder and repeat the compression test. This is called performing a wet compression test.
  40. COMPRESSION TEST 12 If the gauge reading is now much higher than the first test results, then the cause of the low compression is due to worn or defective piston rings. The oil in the cylinder temporarily seals the rings which causes the higher reading.