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Gas
MacBAT IV gas volume corrector executing PTZ conversion is a device designed to measure
volume, energy and flow of gas. It is battery operated device with possibility to connect external power supply.
The device converts the volume of gas counted by the gas meter (turbine, rotary, ultrasonic) into the basic conditions.
Gas compressibility factor is calculated with the use of algorithms SGERG-88, MGERG-88, AGA8-92DC, AGA8-G1,
AGA8-G2, AGA NX-19 mod or constant value of Relative compression factor. MacBAT IV is an intrinsically safe
device ready to be installed at explosion hazard Zone 0.
•	 Industrial housing cooperate with any kind of gas meter like turbine, rotary, ultrasonic directly by
LF, HF, Encoder, ModBUS
•	 3 independent high-performance ports of the serial transmission (3xRS485 + OPTICAL INTERFACE
62056-21+ NFC IEC 14443
•	 Built GSM modem
•	 Large backlit graphic display
•	 6 binary inputs, 2 binary NAMUR intrinsically safe inputs (working on baterry mode)
•	 Solar battery operation mode
•	 Second built-in pressure transducer available as an option
•	 MacBAT IV can simultaneously co-operate with up to four external pressure or temperature
transducers, gas chromatograph, external card
•	 Can store registered values with monthly sampling interval from more than 80 years
MacBAT IV
gas volume and energy electronic conversion
device with intergrated GSM 2G or 3G modem
Sp. z o.o.
Wspolna 19, Ignatki, 16-001 Kleosin, Poland
gas@plummac.com www.plummac.com
Main features of the MacBAT IV
Gas
Technical specification
210 x 170 x 90 mm
2,4 kg
Aluminium casting
max 95% at temp. 55°C
-25°C up to 55°C (ATEX+MID), -40°C up to 65°C (ATEX)
IP 65 (for outdoor installation)
18 pushbuttons
LCD - graphic 320x240 pixels, with backlight
II 1 G Ex ia IIA T4 Ga (without integrated modem)
II 1 G Ex ia IIA T3 Ga (with integrated modem)
- certificate 15 ATEX 0116X (EN 60079-11)
Lithium battery size D 3,6V/17Ah, operating time:
One battery: 6 years | Two batteries: 10 years | Three batteries: 14 years
•      Intrinsically safe supply with transmission interface INT-S II RS 232, RS 485 (11÷30 V DC), INT-S3 RS 485
with an 2 x binary outputs
•	 3 independent transmission ports, speed up to 115 200 b/s: COM1, COM2, COM3 standard RS-485
•	 Optical Interface IEC 62056-21
•	 NFC interface IEC 14443
•	 GSM 2G 850, 900, 1800, 1900 | GSM 3G 900, 2100 MHz
MODBUS RTU, ASCII, ENRON, GAZMODEM3, GAZMODEM2,GAZMODEM2 (MASTER MODE).
(other protocols can be used on request)
M2/E2
Fixed parameter set by manufacturer, available options:
pb: 1,01325 bar, 1,01592 bar, 1,01325352987 bar (14,696 psi), 1,01559774734 bar (14,73 psi)
Tb: 273,15K (0°C), 288,15K (15°C), 293,15K (20°C), 288,7055556K (60°F)
T1: 298,15K (25°C), 273,15K (0°C), 288,15K (15°C), 288,7055556K (60°F)
(T1 - reference temperature for combustion process)
0,5 % at reference conditions
1 % at nominal operating conditions
typical error < 0,13%
ECD Class A
SGERG-88, MGERG-88, AGA8-92 Detailed Composition, AGA8-G1, AGA8-G2, AGA NX-19 mod
constant compression factor K1
Dimensions
Weight
Housing material
Relative humidity
Ambience temperature range
Housing protection class
Keyboard
Display
Ex classification
Internal supply
External supply
Transmission ports
Transmission protocols
Environment conditions class
(Mechanical/Electromagnetic)
Base conditions
The maximum permissible error (MPE)
according to standard „EN 12405-1”
The maximum permissible error (MPE)
according to standard „EN 12405-2”
Used algorithms for calculations of
compression factor
Registration periods
Inputs
Control outputs
•	 Data registered periodically: recording interval from 1 up to 60 minutes – 19000 records
•	 Hourly data: more than 2 years
•	 Daily data: more than 3 years
•	 Monthly data: more than 80 years
•	 Events memory: approximately 2000 records
•	 8 digital inputs (2xLF, 1xTS, 5xIN)
•	 2 LF inputs, potential free, frequency 0÷2 Hz, reed contact, WIEGAND
•	 Tamper protection switch (closed by default)
•	 2 HF pulses inputs, NAMUR, frequency 0÷5000 Hz EN 60947-5-6 also can working on battery part
time; 1x ENCODER
•	 2 Ex signalization inputs, NAMUR (shared with HF pulses input)
•	 6 Ex signalization inputs – to cooperate with potential free junctions
•	 Pressure sensor p1 - measurement range in standard option - up to 700 kPa. The sensor is finished
with metric screw thread M12 x 1.5 (Ermeto), pressure ranges: 90÷250/ 90÷1000/ 180÷700/ 400÷2000/
1000÷10000 kPa
20 °C (± 3 °C)
± 0,2 % of measured value
•	 Thermometer Pt100 class A, 4-wire with the cable lenght compensation, diameter 5,7 mm, Maximum
permissible errors for measurements of t
20 °C (± 3 °C)
± 0,08 %
•	 Pressure sensor p2 (optional) – absolute or gauge 0÷10 MPa
•	 1 analog input 0-5 V (for external pressure sensor)
•	 2 analog inputs 4-20 mA (optional) by using external module
•	 4 OC type digital outputs (separated): - 1x configurable - binary or frequency (0-5000Hz), Counters: Vb
,Vm
, E
- 3x configurable binary
•	 4 - 20 mA analog output (optional) and by using external module, 2x relay outputs
(-25 ÷ 55) °C
± 0,35 % of measured value
  (-25 ÷ 55) °C
± 0,13 %
Meets the requirements specified in Standard 2004/22/WE (MID)
Gas
Communication
3. Local readout and configuration
4. Measurement scheme with MacBAT IV and Ultrasonic gas meter
2. Remote data read out – connection through communication interfaces INT-S II, INT-S 3, IK-301 and RTU
controller independently
Sp. z o.o.
Wspolna 19, Ignatki, 16-001 Kleosin, Poland
gas@plummac.com www.plummac.com
GSM/GPRS/SMS
SCADA or
Billing system
Ex Zone 0/1
GPRS/GSM
2G,3G
RS 485
RS 485
RS 485
RS 485
RTU Controller Ethernet
2x 4-20mA
4xrelay outputs
SCADA
Ex Zone 0/1
Extensionmodule
3
Option 1
Option 2
OptoBTEx Optical Bluetooth Head
or directly by NFC
1. Autonomous transfer of data to system – Read out of data through GPRS/GSM with the use of battery
EM-1
Ultrasonic gas meter
Pressure measurement
Temperature measurement
HF2
HF1
LF/AL
Gas
Sp. z o.o.
Wspolna 19, Ignatki, 16-001 Kleosin, Poland
gas@plummac.com www.plummac.com
IK-301 | 3,5G industrial modem
Transmission interface IK-301 is a device, which allows to use functionality of 2G/3,5G networks for realization of
telemetric read outs. Device is adapted to be installed in telemetric boxes. Interface can operate in industrial
environment conditions. It is equipped with internal and configurable by user systems of auto-control and auto-
restart after detection of interruption during its operation. IK-301 interface allow to create connection in 2G/3,5G
mode (TCP/IP, UDP, FTP protocols).
OptoBTEx | Optogaz-bluetooth interface
OptoBTEx interface is used for wireless transmission of data from devices equipped with OPTO-GAZ communication
interface compatible with IEC 62056-21 standard for configuration and read out software installed mainly on
mobile devices with MS Windows, Android (tablet, smartphone, laptop) operation system. OptoBTEx does not
modify transferred data and wireless communication is performed in Bluetooth 2.1+EDR Class 2 standard.
eWebTEL | Software
System eWebTEL is a platform aggregating measurement data intended for comprehensive supervision over
monitored gas network. It enables to graphically visualize data sent from the resolvers, manometers and
recorders, geo-location of devices. It also allows to overview history of recorded data and generation of reports
concerning: monthly gas consumption along with hour peaks by particular receivers or group of receivers,
history of gas consumption by particular receivers or group of receivers, failure occurrences and times, history of
parameter values defining a condition of gas network.
EM-1 | Extension module
EM-1 module is a device that extends the functionality of MacBAT IV by adding two additional current outputs
operating in 4-20 mA current loop and four binary relay type outputs. The EM-1 module can also operate as a
standalone device due to the fact it has own table of available parameters available for remote modification
using GazModem2 or Modbus transmissions protocols. Data readout and modification can be performed with the
use of SCADA system.
INT-S 3 | Transmission interface
Interface enables supply and separation of connected intrinsically safe measurement devices in stationary
telemetric systems supplied from 230V mains or a battery. It is possible to transmit data to computers or other
devices with battery or mains supply equipped with RS485 port. It enables data readout from devices located 1st
and 2nd explosion-hazard areas.
READOUT DEVICES: MacBAT IV, MacBAT III resolvers, MacBATe, MacREJII recorders, MacRP, MacR2 peak logger,
MacPII/D, MacTII/D pressure and temperature transducers.
5. Measurement scheme with MacBAT IV
and Turbine gas meter
GSM (GPRS or SMS)
Pressure monitoring
after reduction
Gas meter Pressure -
reducing
valve
Temperature
measurement
2xRS485
or ENCODER
2xHF or ENCODER+HF
Pressure
measurement
Accessories of MacBAT IV

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MACBAT IV – EVC Electronic Volume Corrector - Kriti Trade Impex

  • 1. Gas MacBAT IV gas volume corrector executing PTZ conversion is a device designed to measure volume, energy and flow of gas. It is battery operated device with possibility to connect external power supply. The device converts the volume of gas counted by the gas meter (turbine, rotary, ultrasonic) into the basic conditions. Gas compressibility factor is calculated with the use of algorithms SGERG-88, MGERG-88, AGA8-92DC, AGA8-G1, AGA8-G2, AGA NX-19 mod or constant value of Relative compression factor. MacBAT IV is an intrinsically safe device ready to be installed at explosion hazard Zone 0. • Industrial housing cooperate with any kind of gas meter like turbine, rotary, ultrasonic directly by LF, HF, Encoder, ModBUS • 3 independent high-performance ports of the serial transmission (3xRS485 + OPTICAL INTERFACE 62056-21+ NFC IEC 14443 • Built GSM modem • Large backlit graphic display • 6 binary inputs, 2 binary NAMUR intrinsically safe inputs (working on baterry mode) • Solar battery operation mode • Second built-in pressure transducer available as an option • MacBAT IV can simultaneously co-operate with up to four external pressure or temperature transducers, gas chromatograph, external card • Can store registered values with monthly sampling interval from more than 80 years MacBAT IV gas volume and energy electronic conversion device with intergrated GSM 2G or 3G modem Sp. z o.o. Wspolna 19, Ignatki, 16-001 Kleosin, Poland gas@plummac.com www.plummac.com Main features of the MacBAT IV
  • 2. Gas Technical specification 210 x 170 x 90 mm 2,4 kg Aluminium casting max 95% at temp. 55°C -25°C up to 55°C (ATEX+MID), -40°C up to 65°C (ATEX) IP 65 (for outdoor installation) 18 pushbuttons LCD - graphic 320x240 pixels, with backlight II 1 G Ex ia IIA T4 Ga (without integrated modem) II 1 G Ex ia IIA T3 Ga (with integrated modem) - certificate 15 ATEX 0116X (EN 60079-11) Lithium battery size D 3,6V/17Ah, operating time: One battery: 6 years | Two batteries: 10 years | Three batteries: 14 years • Intrinsically safe supply with transmission interface INT-S II RS 232, RS 485 (11÷30 V DC), INT-S3 RS 485 with an 2 x binary outputs • 3 independent transmission ports, speed up to 115 200 b/s: COM1, COM2, COM3 standard RS-485 • Optical Interface IEC 62056-21 • NFC interface IEC 14443 • GSM 2G 850, 900, 1800, 1900 | GSM 3G 900, 2100 MHz MODBUS RTU, ASCII, ENRON, GAZMODEM3, GAZMODEM2,GAZMODEM2 (MASTER MODE). (other protocols can be used on request) M2/E2 Fixed parameter set by manufacturer, available options: pb: 1,01325 bar, 1,01592 bar, 1,01325352987 bar (14,696 psi), 1,01559774734 bar (14,73 psi) Tb: 273,15K (0°C), 288,15K (15°C), 293,15K (20°C), 288,7055556K (60°F) T1: 298,15K (25°C), 273,15K (0°C), 288,15K (15°C), 288,7055556K (60°F) (T1 - reference temperature for combustion process) 0,5 % at reference conditions 1 % at nominal operating conditions typical error < 0,13% ECD Class A SGERG-88, MGERG-88, AGA8-92 Detailed Composition, AGA8-G1, AGA8-G2, AGA NX-19 mod constant compression factor K1 Dimensions Weight Housing material Relative humidity Ambience temperature range Housing protection class Keyboard Display Ex classification Internal supply External supply Transmission ports Transmission protocols Environment conditions class (Mechanical/Electromagnetic) Base conditions The maximum permissible error (MPE) according to standard „EN 12405-1” The maximum permissible error (MPE) according to standard „EN 12405-2” Used algorithms for calculations of compression factor Registration periods Inputs Control outputs • Data registered periodically: recording interval from 1 up to 60 minutes – 19000 records • Hourly data: more than 2 years • Daily data: more than 3 years • Monthly data: more than 80 years • Events memory: approximately 2000 records • 8 digital inputs (2xLF, 1xTS, 5xIN) • 2 LF inputs, potential free, frequency 0÷2 Hz, reed contact, WIEGAND • Tamper protection switch (closed by default) • 2 HF pulses inputs, NAMUR, frequency 0÷5000 Hz EN 60947-5-6 also can working on battery part time; 1x ENCODER • 2 Ex signalization inputs, NAMUR (shared with HF pulses input) • 6 Ex signalization inputs – to cooperate with potential free junctions • Pressure sensor p1 - measurement range in standard option - up to 700 kPa. The sensor is finished with metric screw thread M12 x 1.5 (Ermeto), pressure ranges: 90÷250/ 90÷1000/ 180÷700/ 400÷2000/ 1000÷10000 kPa 20 °C (± 3 °C) ± 0,2 % of measured value • Thermometer Pt100 class A, 4-wire with the cable lenght compensation, diameter 5,7 mm, Maximum permissible errors for measurements of t 20 °C (± 3 °C) ± 0,08 % • Pressure sensor p2 (optional) – absolute or gauge 0÷10 MPa • 1 analog input 0-5 V (for external pressure sensor) • 2 analog inputs 4-20 mA (optional) by using external module • 4 OC type digital outputs (separated): - 1x configurable - binary or frequency (0-5000Hz), Counters: Vb ,Vm , E - 3x configurable binary • 4 - 20 mA analog output (optional) and by using external module, 2x relay outputs (-25 ÷ 55) °C ± 0,35 % of measured value (-25 ÷ 55) °C ± 0,13 % Meets the requirements specified in Standard 2004/22/WE (MID)
  • 3. Gas Communication 3. Local readout and configuration 4. Measurement scheme with MacBAT IV and Ultrasonic gas meter 2. Remote data read out – connection through communication interfaces INT-S II, INT-S 3, IK-301 and RTU controller independently Sp. z o.o. Wspolna 19, Ignatki, 16-001 Kleosin, Poland gas@plummac.com www.plummac.com GSM/GPRS/SMS SCADA or Billing system Ex Zone 0/1 GPRS/GSM 2G,3G RS 485 RS 485 RS 485 RS 485 RTU Controller Ethernet 2x 4-20mA 4xrelay outputs SCADA Ex Zone 0/1 Extensionmodule 3 Option 1 Option 2 OptoBTEx Optical Bluetooth Head or directly by NFC 1. Autonomous transfer of data to system – Read out of data through GPRS/GSM with the use of battery EM-1 Ultrasonic gas meter Pressure measurement Temperature measurement HF2 HF1 LF/AL
  • 4. Gas Sp. z o.o. Wspolna 19, Ignatki, 16-001 Kleosin, Poland gas@plummac.com www.plummac.com IK-301 | 3,5G industrial modem Transmission interface IK-301 is a device, which allows to use functionality of 2G/3,5G networks for realization of telemetric read outs. Device is adapted to be installed in telemetric boxes. Interface can operate in industrial environment conditions. It is equipped with internal and configurable by user systems of auto-control and auto- restart after detection of interruption during its operation. IK-301 interface allow to create connection in 2G/3,5G mode (TCP/IP, UDP, FTP protocols). OptoBTEx | Optogaz-bluetooth interface OptoBTEx interface is used for wireless transmission of data from devices equipped with OPTO-GAZ communication interface compatible with IEC 62056-21 standard for configuration and read out software installed mainly on mobile devices with MS Windows, Android (tablet, smartphone, laptop) operation system. OptoBTEx does not modify transferred data and wireless communication is performed in Bluetooth 2.1+EDR Class 2 standard. eWebTEL | Software System eWebTEL is a platform aggregating measurement data intended for comprehensive supervision over monitored gas network. It enables to graphically visualize data sent from the resolvers, manometers and recorders, geo-location of devices. It also allows to overview history of recorded data and generation of reports concerning: monthly gas consumption along with hour peaks by particular receivers or group of receivers, history of gas consumption by particular receivers or group of receivers, failure occurrences and times, history of parameter values defining a condition of gas network. EM-1 | Extension module EM-1 module is a device that extends the functionality of MacBAT IV by adding two additional current outputs operating in 4-20 mA current loop and four binary relay type outputs. The EM-1 module can also operate as a standalone device due to the fact it has own table of available parameters available for remote modification using GazModem2 or Modbus transmissions protocols. Data readout and modification can be performed with the use of SCADA system. INT-S 3 | Transmission interface Interface enables supply and separation of connected intrinsically safe measurement devices in stationary telemetric systems supplied from 230V mains or a battery. It is possible to transmit data to computers or other devices with battery or mains supply equipped with RS485 port. It enables data readout from devices located 1st and 2nd explosion-hazard areas. READOUT DEVICES: MacBAT IV, MacBAT III resolvers, MacBATe, MacREJII recorders, MacRP, MacR2 peak logger, MacPII/D, MacTII/D pressure and temperature transducers. 5. Measurement scheme with MacBAT IV and Turbine gas meter GSM (GPRS or SMS) Pressure monitoring after reduction Gas meter Pressure - reducing valve Temperature measurement 2xRS485 or ENCODER 2xHF or ENCODER+HF Pressure measurement Accessories of MacBAT IV